CN201709305U - Energy-saving grain drying equipment - Google Patents
Energy-saving grain drying equipment Download PDFInfo
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- CN201709305U CN201709305U CN2010201235726U CN201020123572U CN201709305U CN 201709305 U CN201709305 U CN 201709305U CN 2010201235726 U CN2010201235726 U CN 2010201235726U CN 201020123572 U CN201020123572 U CN 201020123572U CN 201709305 U CN201709305 U CN 201709305U
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- 238000001035 drying Methods 0.000 title claims abstract description 63
- 239000007789 gas Substances 0.000 claims abstract description 32
- 239000002918 waste heat Substances 0.000 claims abstract description 32
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims abstract description 24
- 239000003546 flue gas Substances 0.000 claims abstract description 23
- 238000010438 heat treatment Methods 0.000 claims abstract description 19
- 238000011084 recovery Methods 0.000 claims abstract description 11
- 238000000746 purification Methods 0.000 claims abstract description 9
- 238000002156 mixing Methods 0.000 claims abstract description 8
- 238000001816 cooling Methods 0.000 claims abstract description 6
- 239000003245 coal Substances 0.000 claims description 14
- 238000002485 combustion reaction Methods 0.000 claims description 7
- 238000009413 insulation Methods 0.000 claims description 3
- 238000003860 storage Methods 0.000 claims description 3
- 239000000428 dust Substances 0.000 abstract description 9
- 230000007613 environmental effect Effects 0.000 abstract description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 10
- 239000002956 ash Substances 0.000 description 6
- 238000004140 cleaning Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000004321 preservation Methods 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000010883 coal ash Substances 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/90—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in food processing or handling, e.g. food conservation
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/80—Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
- Y02P60/85—Food storage or conservation, e.g. cooling or drying
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- Drying Of Solid Materials (AREA)
Abstract
一种节能粮食烘干设备,包括有干燥塔、进料装置、热风炉、冷风机、角状气槽、排粮装置和塔座,其技术要点是:干燥塔各工段内至少均布设有三层角状气槽,最下层的角状气槽出气端均在干燥塔一侧并与余热采集室连接,该余热采集室与水气分离器连接,最下层角状气槽与其上侧角状气槽垂直,上侧相邻两层角状气槽进气端分别在干燥塔两侧并与热风室连接,该热风室热风入口与热风炉连接,冷风入口与冷风机相连;换热器下部设有连接混合室的烟气除尘净化装置,在炉体内设余热回收室,余热回收室连通余热加热室,余热加热室与换热室连通,在烟气炉排底部设置有炉外空气鼓风入口和分离气体出口。本实用新型具备干燥粮食效率高质量好、体积小、环保、节能等优点。
An energy-saving grain drying equipment, including a drying tower, a feeding device, a hot blast stove, a cooling fan, an angular air tank, a grain discharge device and a tower base. Angular air tanks, the gas outlets of the lowermost angular air tanks are on the side of the drying tower and connected to the waste heat collection chamber, which is connected to the water-gas separator, the lowermost angular air tanks and the upper angular air The groove is vertical, and the inlet ends of the adjacent two layers of angular air grooves on the upper side are respectively on both sides of the drying tower and connected with the hot air chamber. There is a flue gas dust removal and purification device connected to the mixing chamber. A waste heat recovery room is set in the furnace body. The waste heat recovery room is connected to the waste heat heating room. The waste heat heating room is connected to the heat exchange room. There is an air blast inlet outside the furnace at the bottom of the flue gas grate and separated gas outlet. The utility model has the advantages of high drying efficiency, high quality, small volume, environmental protection, energy saving and the like.
Description
技术领域technical field
本实用新型属于粮食干燥设备技术领域,具体地说是一种节能粮食烘干设备。The utility model belongs to the technical field of grain drying equipment, in particular to an energy-saving grain drying equipment.
背景技术Background technique
现有的粮食干燥设备干燥塔内产生的水蒸气和热风炉产生的烟气一般没有充分利用,导致热能的浪费和对环境的污染,其原因在于:水蒸气含水量过大,不能再用于干燥粮食;烟气中含有大量有毒有害物质,同样不能用于干燥粮食。对于我国东北地区寒冷冬季在使用粮食干燥设备时,外温低、空气湿度一般在50%,由于传统结构粮食干燥设备单纯的提升入塔的热风温度,湿度高的热风干燥粮食时间长耗煤量大,同时冷煤在进入炉排时内外温差大,维持炉温自然耗能更高。The water vapor produced in the drying tower of the existing grain drying equipment and the flue gas produced by the hot blast stove are generally not fully utilized, resulting in waste of heat energy and pollution to the environment. The reason is that the water content of the water vapor is too large to be used Drying food; the flue gas contains a lot of toxic and harmful substances, and it cannot be used for drying food. For the use of grain drying equipment in the cold winter of Northeast my country, the external temperature is low and the air humidity is generally 50%. Because the traditional structure of grain drying equipment simply increases the temperature of the hot air entering the tower, the hot air with high humidity takes a long time to dry grain and consumes a lot of coal. At the same time, when the cold coal enters the grate, the temperature difference between the inside and the outside is large, and the maintenance of the furnace temperature naturally consumes more energy.
发明内容Contents of the invention
本实用新型的目的是提供一种水蒸气充分回收利用的节能粮食烘干设备。The purpose of the utility model is to provide an energy-saving grain drying equipment which fully recycles and utilizes water vapor.
本实用新型的目的是这样实现的:它包括有由储粮段、烘干段、缓苏段、冷却段组成的干燥塔、干燥塔进料装置、热风炉、冷风机、干燥塔内均布有分层设置的角状气槽、干燥塔底部排粮装置和塔座,其特征是:干燥塔各工段内至少均布设置有三层角状气槽,其中各工段内最下层的角状气槽出气端均在干燥塔一侧并与余热采集室连接,该余热采集室通过保温管道与水气分离器连接,各工段内最下层的角状气槽与其上侧的角状气槽垂直,各工段内最下层的角状气槽上侧相邻两层角状气槽的进气端分别在干燥塔两侧并与热风室连接,该热风室的热风入口与热风炉连接、冷风入口与冷风机相连;所述热风炉的换热室的换热器下部设置有连接混合室的烟气除尘净化装置,在炉排上侧靠近进煤口的炉体内设置有与水气分离器连通的余热回收室,余热回收室通过设置在燃烧室内的加热管道连通带有烟气管道的余热加热室,余热加热室与换热室连通,在烟气炉排底部还设置有炉外空气鼓风入口和与水气分离器连通的分离气体出口。The purpose of this utility model is achieved as follows: it includes a drying tower composed of a grain storage section, a drying section, a slowing section, and a cooling section, a drying tower feeding device, a hot blast stove, a cooling fan, and a drying tower uniformly distributed There are angular air grooves arranged in layers, grain discharge device and tower base at the bottom of the drying tower. The gas outlets of the tanks are all on one side of the drying tower and connected to the waste heat collection chamber. The waste heat collection room is connected to the water-gas separator through the insulation pipe. The upper side of the lowermost angular air tank in each section is adjacent to the air inlet ends of two layers of angular air tanks on both sides of the drying tower and connected to the hot air chamber. The hot air inlet of the hot air chamber is connected to the hot blast stove, and the cold air inlet is The cold air blower is connected; the lower part of the heat exchanger of the heat exchange chamber of the hot blast stove is provided with a flue gas dust removal and purification device connected to the mixing chamber, and a gas separator connected to the water gas separator is provided on the furnace body near the coal inlet on the upper side of the grate. The waste heat recovery room, the waste heat recovery room is connected to the waste heat heating room with the flue gas pipe through the heating pipe installed in the combustion chamber, the waste heat heating room is connected to the heat exchange room, and there is an air blast inlet outside the furnace at the bottom of the flue gas grate And the separated gas outlet communicated with the water-gas separator.
所述的干燥塔进料装置为二级提升装置。The feeding device of the drying tower is a secondary lifting device.
所述的塔座为管柱式塔座。The tower base is a column type tower base.
所述余热加热室内设置有分离空气导向板。The waste heat heating chamber is provided with a separating air guide plate.
在炉排下侧还设置有出灰导板There is also an ash discharge guide plate on the lower side of the grate
本实用新型各工段最下层角状气槽为排潮层,由于该角状气槽出气端与余热采集室连接,所以排潮时产生的水蒸气通过保温管道回收到水气分离器,经分离脱水后得到的热空气分为两部分,一部分通过分离气体出口为进入炉排的冷煤预热和供燃烧室燃烧所需空气消耗,另一部分进入余热回收室为再次进入烘干塔用于形成烘干粮食所需的干热空气;各工段内最下层的角状气槽上侧相邻两层角状气槽的进气端分别在干燥塔两侧并与热风室连接,这样就使各工段内最下层的角状气槽以上相邻两层角状气槽进气方向相向,且是由干燥塔的一侧向另一侧,进入的气体从角状气槽下侧开口向粮食层扩散,其干燥效果好、风压低;进入干燥塔的干热空气由经换热器换热的回收分离的热空气和除尘净化的烟气组成,充分利用能源,该干热空气的湿度可达到0~10%;由于烟气经除尘净化后排向大气,有利于环境保护。水蒸气在回收利用过程中还对刚刚进入炉排的冷煤进行预热,可以使燃煤在炉排内充分燃烧,提高热风炉的功效节,省了燃煤的使用量,降低了生产成本。本实用新型干燥塔的体积仅为传统干燥塔的60%,大幅降低了制造成本。本实用新型还具备占地面积小、操作简单、干燥粮食效率高质量好等优点。The lowermost angular air tank in each section of the utility model is the moisture discharge layer. Since the outlet end of the angular air tank is connected to the waste heat collection chamber, the water vapor generated during moisture discharge is recycled to the water-gas separator through the heat preservation pipeline, and separated The hot air obtained after dehydration is divided into two parts, one part passes through the separation gas outlet to preheat the cold coal entering the grate and consumes the air required for combustion in the combustion chamber, and the other part enters the waste heat recovery chamber to enter the drying tower again for forming The hot and dry air required for drying grain; the air intake ends of the two adjacent layers of angular air grooves on the upper side of the lowermost angular air groove in each section are respectively connected to the hot air chamber on both sides of the drying tower, so that each The air intake directions of the two adjacent layers of angular air grooves above the lowermost layer of angular air grooves in the section are opposite, and from one side of the drying tower to the other side, the gas entering from the lower opening of the angular air grooves to the grain layer Diffusion, the drying effect is good, and the wind pressure is low; the hot and dry air entering the drying tower is composed of the recovered and separated hot air through the heat exchange of the heat exchanger and the flue gas purified by dust removal, making full use of energy, and the humidity of the hot and dry air can reach 0 to 10%; because the flue gas is discharged to the atmosphere after dust removal and purification, it is beneficial to environmental protection. During the recycling process, water vapor also preheats the cold coal that has just entered the grate, which can fully burn the coal in the grate, improve the efficiency of the hot blast stove, save the amount of coal used, and reduce production costs . The volume of the drying tower of the utility model is only 60% of that of the traditional drying tower, which greatly reduces the manufacturing cost. The utility model also has the advantages of small occupied area, simple operation, high drying efficiency and high quality of grain.
附图说明Description of drawings
图1是本实用新型的局部剖视结构示意简图。Fig. 1 is a schematic diagram of a partial cross-sectional structure of the utility model.
图2是图1的左视图;Fig. 2 is the left view of Fig. 1;
图3是图1的俯视图;Fig. 3 is the top view of Fig. 1;
图4是图1中热风炉的剖视放大结构示意图。Fig. 4 is a cross-sectional enlarged structural schematic diagram of the hot blast stove in Fig. 1 .
下面将结合附图通过实例对本实用新型作进一步详细说明,但下述的实例仅仅是本实用新型其中的例子而已,并不代表本实用新型所限定的权利保护范围,本实用新型的权利保护范围以权利要求书为准。The utility model will be described in further detail below in conjunction with the accompanying drawings by examples, but the following examples are only examples of the utility model, and do not represent the limited scope of rights of the utility model, the scope of the utility model The claims shall prevail.
具体实施方式Detailed ways
由图1-4所示,本实用新型的主要结构包括有它包括有由储粮段、烘干段、缓苏段、冷却段组成的干燥塔1,干燥塔进料装置,该进料装置包括输送机14、初级提升机15、初清筛16和二级提升机17,热风炉6,冷风机3,干燥塔底部四叶轮机构排粮装置和管柱式塔座8,干燥塔各工段内均布设置有三层角状气槽,其中各工段内最下层的角状气槽2出气端均在干燥塔一侧并与余热采集室10连接,该余热采集室通过保温管道9与水气分离器5连接,各工段内最下层的角状气槽2与其上侧的角状气槽2a、2b垂直,各工段内最下层的角状气槽上侧两层角状气槽2a、2b的进气端分别在干燥塔两侧并与热风室11连接,该热风室的热风入口12与热风炉连6接,冷风入口13与冷风机3相连;热风炉包括有炉体、炉排28、进煤口25、进煤斗24、出灰门26、换热器18、热风机7,热风炉的换热室的换热器18下部设置有连接混合室的连通的烟气除尘净化装置30,在炉排28上侧靠近进煤口25的炉体内设置有与水气分离器5连通的余热回收室23,余热回收室23通过设置在燃烧室内的加热管道22连通带有烟气管道20的余热加热室,余热加热室与换热室连通,在烟气炉排28底部还设置有炉外空气鼓风入口19和与水气分离器5连通的分离气体出口29。Shown in Fig. 1-4, the main structure of the utility model comprises that it comprises the
为了提升分离空气在余热加热室内的预热效果,在余热加热室内设置有分离空气导向板21。在炉排下侧还设置有出灰导板27,该出灰导板相对于出灰门的远端高于出灰门的近端,清理煤灰时很方便。In order to improve the preheating effect of the separated air in the waste heat heating chamber, a separated air guide plate 21 is arranged in the waste heat heating chamber. Also be provided with ash outlet guide plate 27 at fire grate lower side, this ash outlet guide plate is higher than the near end of ash outlet door with respect to the far end of ash outlet door, very convenient when cleaning coal ash.
工作时,粮食经输送机14、初级提升机15、初清筛16和二级提升机17进入干燥塔1,粮食在相邻角状气槽间夹缝中堆积下落,炉排传动燃煤从进煤斗24下落到炉排28上,经进煤口25进入热风炉炉体内,空气从炉外空气引风入口19进入助燃,其进入量根据需要而定,燃煤产生的烟气首先通过燃烧室上侧进入烟气管道20,再进入换热器18的换热管内,换热器内的烟气向下通向烟气除尘净化装置30,在除尘净化装置内除尘净化后的烟气通过烟气循环风机引入混合室4,进入混合室气体量由平衡阀31控制,当混合室4内气体量足够多时,在气压的作用下多余的气体通过烟气循环风机排向大气。When working, the grain enters the
水气分离器5内的分离空气分为两部分:一部分通过分离气体出口29为进入炉排的冷煤预热和供燃烧室燃烧所需空气消耗,其气体流动方向如图4中实线箭头所示;另一部分进入余热回收室23,从余热回收室23进入加热管道22,在加热管道22内进行进一步干燥和加热,从加热管道22进入余热加热室与烟气管道20内的烟气进行换热后进入换热室,其气体流动方向如图4中点划线箭头所示,在换热室内与炉外空气在换热器18管间再次换热后在混合室4内与除尘净化的烟气形成干热空气,被热风机鼓入干燥塔内。由于各工段上两层角状气槽的进气端分别在干燥塔两侧并与通风管道连接,所以这两层进气方向相向,且是由干燥塔的一侧向另一侧,进入的气体从角状气槽下侧开口向粮食层扩散,其干燥效果好、风压低。最下层的角状气槽出2气端均在干燥塔一侧并与余热采集室10连接,干燥塔内产生的水蒸气进入余热采集室,再通过保温管道9进入水气分离器5,在水气分离器内去水后得到分离气体以备循环使用。经干燥后的粮食在干燥塔下部冷风入口11处被降温冷却,冷却后被四叶轮机构排粮装置排出干燥塔,完成整个干燥操作过程。综上所述实现了本实用新型的目的。The separated air in the water-gas separator 5 is divided into two parts: a part passes through the separated gas outlet 29 to preheat the cold coal entering the fire grate and consume the air required for combustion in the combustion chamber, and its gas flow direction is shown by the solid arrow in Figure 4 As shown; the other part enters the waste heat recovery chamber 23, enters the heating pipe 22 from the waste heat recovery chamber 23, and performs further drying and heating in the heating pipe 22, and the flue gas that enters the waste heat heating chamber from the heating pipe 22 and the flue gas pipe 20 is carried out. After heat exchange, it enters the heat exchange chamber, and its gas flow direction is shown by the dotted line arrow in Figure 4. After the heat exchange chamber and the air outside the furnace are exchanged again between the heat exchanger 18 tubes, they are mixed with dust removal and purification in the mixing chamber 4. The flue gas forms dry hot air, which is blown into the drying tower by the hot air blower. Since the inlet ends of the two layers of angular air grooves on each section are respectively on both sides of the drying tower and connected to the ventilation pipes, the directions of the two layers of air inlets are opposite, and the air enters from one side of the drying tower to the other. Gas diffuses from the lower opening of the horn-shaped air groove to the grain layer, which has good drying effect and low wind pressure. The gas outlets of the lowermost angular air tanks are on the side of the drying tower and are connected to the waste
Claims (5)
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| Application Number | Priority Date | Filing Date | Title |
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| CN2010201235726U CN201709305U (en) | 2010-03-05 | 2010-03-05 | Energy-saving grain drying equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010201235726U CN201709305U (en) | 2010-03-05 | 2010-03-05 | Energy-saving grain drying equipment |
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| CN201709305U true CN201709305U (en) | 2011-01-19 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010201235726U Expired - Lifetime CN201709305U (en) | 2010-03-05 | 2010-03-05 | Energy-saving grain drying equipment |
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| Country | Link |
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| CN (1) | CN201709305U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101755904A (en) * | 2010-03-05 | 2010-06-30 | 铁岭粮食烘干设备研究所 | Energy-saving grain drying equipment |
| CN103070229A (en) * | 2012-10-15 | 2013-05-01 | 怀远县巨龙机械制造有限公司 | Grain drying box capable of dedusting |
| CN103148691A (en) * | 2013-04-01 | 2013-06-12 | 成都金卓农业股份有限公司 | Seed drying tower |
| CN105211281A (en) * | 2015-08-21 | 2016-01-06 | 无锡市海昌机械设备有限公司 | A kind of a whole set of grain drying device |
| CN106212671A (en) * | 2016-08-18 | 2016-12-14 | 太仓市冠东机械科技有限公司 | A kind of tower grain drier |
-
2010
- 2010-03-05 CN CN2010201235726U patent/CN201709305U/en not_active Expired - Lifetime
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101755904A (en) * | 2010-03-05 | 2010-06-30 | 铁岭粮食烘干设备研究所 | Energy-saving grain drying equipment |
| CN101755904B (en) * | 2010-03-05 | 2012-07-04 | 铁岭粮食烘干设备研究所 | Energy-saving grain drying equipment |
| CN103070229A (en) * | 2012-10-15 | 2013-05-01 | 怀远县巨龙机械制造有限公司 | Grain drying box capable of dedusting |
| CN103148691A (en) * | 2013-04-01 | 2013-06-12 | 成都金卓农业股份有限公司 | Seed drying tower |
| CN103148691B (en) * | 2013-04-01 | 2015-02-25 | 成都金卓农业股份有限公司 | Seed drying tower |
| CN105211281A (en) * | 2015-08-21 | 2016-01-06 | 无锡市海昌机械设备有限公司 | A kind of a whole set of grain drying device |
| CN106212671A (en) * | 2016-08-18 | 2016-12-14 | 太仓市冠东机械科技有限公司 | A kind of tower grain drier |
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| C14 | Grant of patent or utility model | ||
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| AV01 | Patent right actively abandoned |
Granted publication date: 20110119 Effective date of abandoning: 20120704 |
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| AV01 | Patent right actively abandoned |
Granted publication date: 20110119 Effective date of abandoning: 20120704 |
