CN201704186U - Kiln bottom structure of kiln - Google Patents

Kiln bottom structure of kiln Download PDF

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Publication number
CN201704186U
CN201704186U CN2010201736772U CN201020173677U CN201704186U CN 201704186 U CN201704186 U CN 201704186U CN 2010201736772 U CN2010201736772 U CN 2010201736772U CN 201020173677 U CN201020173677 U CN 201020173677U CN 201704186 U CN201704186 U CN 201704186U
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CN
China
Prior art keywords
brick
fragment
layer
kiln
block layer
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Expired - Lifetime
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CN2010201736772U
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Chinese (zh)
Inventor
董清世
辛崇飞
刘笑荣
徐小明
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XINYI PV INDUSTRY (ANHUI) HOLDINGS CO LTD
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XINYI PV INDUSTRY (ANHUI) HOLDINGS CO LTD
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Priority to CN2010201736772U priority Critical patent/CN201704186U/en
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Publication of CN201704186U publication Critical patent/CN201704186U/en
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Abstract

The utility model is applicable to the field of glass production equipment, and provides a kiln bottom structure of a kiln. The kiln bottom comprises a brick layer which is built by bricks; the bricks of the brick layer are at least two layers; and the bricks among the at least two adjacent layers are arranged and placed in a staggered manner. As the bricks between the at least two layers are arranged and placed in a staggered manner so as to stagger the joints between the adjacent layers, the kiln bottom structure of the kiln improves the reliability of equipment, and prolongs the maintenance period and the service life of the equipment.

Description

A kind of bottom construction of kiln
Technical field
The utility model belongs to the glass manufacturing apparatus field, relates in particular to a kind of bottom construction of kiln.
Background technology
Under the guiding of national new forms of energy policy, the industry of exploitation green energy resource, the cyclic regeneration energy becomes the Chaoyang industry, sun power is a kind of inexhaustible new forms of energy, utilize the battery component enterprise of solar electrical energy generation to set up as also emerging rapidly in large numbersBamboo shoots after a spring rain comprehensively, wherein the development of monocrystaline silicon solar cell, polysilicon solar cell is the swiftest and the most violent, and they all need a kind of cover-plate glass.This cover-plate glass is generally very white rolled glass, its ultra-clear glasses iron-holder is less than 120ppm, heat absorption capacity own is poor, diathermanous performance is fine, the fusing point of very white rolled glass is high more a lot of than the fusing point of common white glass, very white rolled glass corrodes at the bottom of to the kiln of kiln stronger, in the prior art, be the individual layer brick structure at the bottom of the kiln of kiln, be easy to be subjected to the erosion of glass metal, glass metal easily oozes out, poor sealing performance influences the quality of glass, shortens the life-span of kiln, cause production efficiency low, the poor reliability of kiln and maintenance intervals and work-ing life are short.
The utility model content
The purpose of this utility model is to overcome above-mentioned the deficiencies in the prior art, and a kind of bottom construction of kiln is provided, and its sealing property is good, reliability height and maintenance intervals and long service life.
The technical solution of the utility model is: a kind of bottom construction of kiln, and described furnace bottom comprises block layer, and described block layer is built into by fragment of brick, and the fragment of brick of described block layer is the placement that is staggered of the fragment of brick between at least two layers and at least two adjacent layerss.
Preferably, the fragment of brick of described block layer divides two layers of setting, comprises the second brick layer of the first brick layer and position described first brick layer below, and the fragment of brick of the described first brick layer is an arranged transversely, and the fragment of brick of the described second brick layer is vertically to be provided with.
Additionally, the fragment of brick of described block layer divides two layers of setting, comprises the second brick layer of the first brick layer and position described first brick layer below, and the horizontal and vertical interval of the fragment of brick of the described first brick layer is provided with, and the fragment of brick vertical and horizontal of the described second brick layer are provided with at interval.
Additionally, the fragment of brick of described block layer divides three layers of setting, wherein the fragment of brick of the superiors and the fragment of brick in middle layer be staggered place and the fragment of brick and the undermost fragment of brick arrangement mode of the superiors consistent.
Preferably, described fragment of brick is a zircon corundum brick.
Further, described block layer below is provided with impervious barrier, and described impervious barrier adopts ramming mass to make.
Further, described block layer below also is provided with bolster, and described bolster is embedded in the described impervious barrier.
Further, be provided with thermal insulation layer below the described block layer.
Particularly, described thermal insulation layer comprises undercloak and no asbestos cover layer, and described no asbestos cover layer is located at described undercloak below.
The bottom construction of a kind of kiln that the utility model provides, it is by the setting that is staggered of the fragment of brick with adjacent layers, so that the adjacent layers seam is staggered mutually, the sealing property and the final product quality of equipment have been improved, and improved the reliability of equipment, prolong the maintenance intervals and the work-ing life of equipment, improved efficiency of equipment.
Description of drawings
Fig. 1 is the structural representation of furnace bottom of the bottom construction of a kind of kiln of providing of the utility model embodiment;
Fig. 2 is that the fragment of brick of the block layer of the bottom construction of a kind of kiln of providing of the utility model embodiment when being two-layer arranged synoptic diagram;
Fig. 3 is another synoptic diagram that the fragment of brick of the block layer of the bottom construction of a kind of kiln of providing of the utility model embodiment when being two-layer arranged;
Fig. 4 is another synoptic diagram that the fragment of brick of the block layer of the bottom construction of a kind of kiln of providing of the utility model embodiment when being two-layer arranged;
Fig. 5 is the structural representation of the block layer of the bottom construction of a kind of kiln of providing of the utility model embodiment when being three layers.
Embodiment
In order to make the purpose of this utility model, technical scheme and advantage clearer,, the utility model is further elaborated below in conjunction with drawings and Examples.Should be appreciated that specific embodiment described herein only in order to explanation the utility model, and be not used in qualification the utility model.
As depicted in figs. 1 and 2, the bottom construction of a kind of kiln that the utility model embodiment provides, can be used for very white rolled glass production, simple glass production or other need be heated to raw material the production unit field of molten state, in the present embodiment, be applied to the very white rolled glass production field, described kiln comprises furnace bottom 500 and furnace wall, the formation inner chamber is surrounded in furnace bottom 500 and furnace wall, described furnace bottom 500 comprises block layer 100, described block layer 100 is built into by preventing that chamotte is bonding by fragment of brick 101, the fragment of brick 101 of described block layer 100 is the placement that is staggered of the fragment of brick 101 between at least two layers and at least two adjacent layerss, being designed to the fissure of displacement by the fragment of brick 101 with adjacent layers arranges, can make between the adjacent layers, fragment of brick 101 staggers mutually with the seam of fragment of brick 101, can prevent effectively that glass metal from corroding block layer 100 and ooze out from block layer 100, sealing property is good, improve the reliability of kiln greatly and prolonged work-ing life of kiln, effectively prolong the maintenance intervals of kiln, thereby improved efficiency of equipment.In the present embodiment, fragment of brick 101 is rectangular-shaped, so that pave; additionally; fragment of brick 101 also can be selected the fragment of brick 101 that is hexagon or other suitable shape for use, as long as it has the fragment of brick 101 of adjacent layers to arrange in the mode of the fissure of displacement, all belongs to protection domain of the present utility model.
Preferably, the two layers of setting in 101 fens of the fragment of brick of block layer 100, described block layer 100 comprises the second brick layer 120 of the first brick layer 110 and the described first brick layer 110 below, position, the fragment of brick 101 of the described first brick layer 110 is an arranged transversely, the fragment of brick 101 of the described second brick layer 120 is vertically to be provided with, being designed to the fissure of displacement by the fragment of brick 101 with adjacent layers arranges, can make between the adjacent layers, fragment of brick 101 staggers mutually with the seam of fragment of brick 101, can prevent effectively that glass metal from corroding block layer 100 and ooze out from block layer 100, the reliability of kiln and the quality of finished glass have been improved greatly, prolonged the work-ing life of kiln, effectively prolong the maintenance intervals of kiln, thereby improved efficiency of equipment.
Additionally, the two layers of setting in 101 fens of the fragment of brick of described block layer 100, described block layer 100 comprises the second brick layer 120 of the first brick layer 110 and the described first brick layer 110 below, position, the fragment of brick 101 horizontal and vertical intervals of the described first brick layer 110 are provided with, fragment of brick 101 vertical and horizontal of the described second brick layer 120 are provided with at interval, being designed to the fissure of displacement by the fragment of brick 101 with adjacent layers arranges, can make between the adjacent layers, fragment of brick 101 staggers mutually with the seam of fragment of brick 101, can prevent effectively that glass metal from corroding block layer 100 and ooze out from block layer 100, improve the reliability of kiln greatly and prolonged work-ing life of kiln, effectively prolong the maintenance intervals of kiln, thereby improved efficiency of equipment.
Additionally, the three layers of setting in 101 fens of the fragment of brick of described block layer 100, wherein the fragment of brick 101 of the superiors and the fragment of brick 101 in middle layer be staggered place and the fragment of brick 101 of the superiors consistent with undermost fragment of brick 101 arrangement modes, being designed to the fissure of displacement by the fragment of brick 101 with adjacent layers arranges, can make between the adjacent layers, fragment of brick 101 staggers mutually with the seam of fragment of brick 101, can prevent effectively that glass metal from corroding block layer 100 and ooze out from block layer 100, improve the reliability of kiln greatly and prolonged work-ing life of kiln, effectively prolong the maintenance intervals of kiln, thereby improved efficiency of equipment.Can select the number of plies of fragment of brick 101 in the block layer 100 in concrete the application according to practical situation, as long as wherein the fragment of brick 101 of certain layer fragment of brick 101 and adjacent layers all belongs to protection domain of the present utility model for the setting of fissure of displacement arrangement.
Preferably, described fragment of brick 101 is a zircon corundum brick, and in concrete the application, can select the trade mark for use is that WS41# and thickness are the Corhart Zac-block of 100mm, and its resistance to elevated temperatures and excellent anti-corrosion performance can be 1600 ℃ high temperatures ground work.
Further, described block layer 100 belows are provided with impervious barrier 300, and described impervious barrier 300 adopts ramming mass to make, and can improve the leakage performance of equipment, and by laying the impervious barrier 300 that forms by ramming mass at block layer 100 bottom device one decks, because ramming mass is the mud shape before solidifying, and has certain plasticity, easily impervious barrier 300 is smeared to level, thereby guaranteed the levelness of block layer 100, preferably, in the present embodiment, the thickness of impervious barrier 300 is 25mm.
Further, described block layer 100 belows also are provided with bolster 200, in concrete the application, bolster 200 adopts polystyrene material to make, its shock-absorbing capacity is good, bolster 200 is located at the brickwork joint below on the block layer 100 and is embedded in the described impervious barrier 300,500 ones thickness at the bottom of can improving the shock-absorbing capacity of block layer 100 and reducing kiln.
Further, described block layer 100 belows are provided with thermal insulation layer 400, to improve the heat-insulating property of kiln, help reducing the energy consumption of kiln.
Particularly, described thermal insulation layer 400 comprises undercloak 410 and no asbestos cover layer 420, described no asbestos cover layer 420 is located at described undercloak 410 belows, the resistance toheat of undercloak 410 is better than not having asbestos hard cover plate, so will there be the below that asbestos cover layer 420 is located at described undercloak 410, preferably, in the present embodiment, the thickness of undercloak 410 is 300mm, and the thickness of no asbestos cover layer 420 is 120mm.
The above only is preferred embodiment of the present utility model; not in order to restriction the utility model; all any modifications of within spirit of the present utility model and principle, being done, be equal to and replace and improvement etc., all should be included within the protection domain of the present utility model.

Claims (9)

1. the bottom construction of a kiln, described furnace bottom comprises block layer, described block layer is built into by fragment of brick, it is characterized in that: the fragment of brick of described block layer is the placement that is staggered of the fragment of brick between at least two layers and at least two adjacent layerss.
2. the bottom construction of a kind of kiln as claimed in claim 1, it is characterized in that: the fragment of brick of described block layer divides two layers of setting, comprise the second brick layer of the first brick layer and position described first brick layer below, the fragment of brick of the described first brick layer is an arranged transversely, and the fragment of brick of the described second brick layer is vertically to be provided with.
3. the bottom construction of a kind of kiln as claimed in claim 1, it is characterized in that: the fragment of brick of described block layer divides two layers of setting, the second brick layer that comprises the first brick layer and position described first brick layer below, the horizontal and vertical interval of the fragment of brick of the described first brick layer is provided with, and the fragment of brick vertical and horizontal of the described second brick layer are provided with at interval.
4. the bottom construction of a kind of kiln as claimed in claim 1, it is characterized in that: the fragment of brick of described block layer divides three layers of setting, wherein the fragment of brick of the superiors and the fragment of brick in middle layer be staggered place and the fragment of brick and the undermost fragment of brick arrangement mode of the superiors consistent.
5. the bottom construction of a kind of kiln as claimed in claim 1, it is characterized in that: described fragment of brick is a zircon corundum brick.
6. as the bottom construction of each described a kind of kiln in the claim 1 to 5, it is characterized in that: described block layer below is provided with impervious barrier, and described impervious barrier adopts ramming mass to make.
7. the bottom construction of a kind of kiln as claimed in claim 6 is characterized in that: described block layer below also is provided with bolster, and described bolster is embedded in the described impervious barrier.
8. as the bottom construction of each described a kind of kiln in the claim 1 to 5, it is characterized in that: described block layer below is provided with thermal insulation layer.
9. the bottom construction of a kind of kiln as claimed in claim 8 is characterized in that: described thermal insulation layer comprises undercloak and no asbestos cover layer, and described no asbestos cover layer is located at below the described undercloak.
CN2010201736772U 2010-04-23 2010-04-23 Kiln bottom structure of kiln Expired - Lifetime CN201704186U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2010201736772U CN201704186U (en) 2010-04-23 2010-04-23 Kiln bottom structure of kiln

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Application Number Priority Date Filing Date Title
CN2010201736772U CN201704186U (en) 2010-04-23 2010-04-23 Kiln bottom structure of kiln

Publications (1)

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CN201704186U true CN201704186U (en) 2011-01-12

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109836029A (en) * 2017-11-20 2019-06-04 Agc株式会社 Float glass manufacturing device, float glass making process and float glass
CN110357400A (en) * 2019-07-16 2019-10-22 咸宁南玻光电玻璃有限公司 Melting furnace structure applied to the production of high alumina electronic glass

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109836029A (en) * 2017-11-20 2019-06-04 Agc株式会社 Float glass manufacturing device, float glass making process and float glass
CN110357400A (en) * 2019-07-16 2019-10-22 咸宁南玻光电玻璃有限公司 Melting furnace structure applied to the production of high alumina electronic glass

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