The unloaded lifting control setup automatically of floating axle
Technical field
The utility model relates to automobile floating axle control technology field, particularly relates to the unloaded lifting control setup automatically of a kind of floating axle.
Background technology
Develop rapidly along with current society, communications and transportation is important further to the effect of social development, especially the use of autotruck is more and more, and the load of automobile carrying is also more and more heavier, in order to satisfy user's demand, the corresponding increase of quantity of the carrying vehicle bridge of autotruck is from the angle of economy, the part vehicle bridge is designed to relocatable form, i.e. floating axle.Floating axle has lifting and carrying two states, carries when the automobile at full load puts down floating axle, and the lifting floating axle can reduce unnecessary loss when automobile is unloaded.
The floating axle braking control system that adopts on the present automobile, when chaufeur is implemented glancing impact, no matter whether lifting of floating axle, drg all can be implemented braking thereupon on the floating axle, in the time of can causing the floating axle lifting like this, compressed air brake cylinder on the floating axle also can produce unnecessary braking maneuver, consumes the pressurized air in the air tank; When vehicle is unloaded, if chaufeur is the lifting floating axle not, can cause that floating axle is in loaded state always in the driving process, cause unnecessary wear on tyres, increase the resistance to motion of vehicle, reduced fuel economy, the vehicle bridge that also may cause when serious closing on is lifted and influences driveability and vehicle stability.
The utility model content
The purpose of this utility model is in order to overcome the deficiency of above-mentioned background technology, a kind of floating axle lifting automatically when vehicle is unloaded is provided, reduces resistance to motion, improves fuel economy, helps keeping vehicle drive force and stability, does not produce braking maneuver during the floating axle lifting, reduces the unloaded automatic lifting control setup of floating axle of compressed-air actuated consumption.
The unloaded lifting control setup automatically of the floating axle that the utility model provides, comprise the carrying air bag, Lifting air sac, source of the gas, manual lifting carrying select switch, safe rapid release valve, normally closed relay and power supply, be connected with two automatically controlled solenoid directional control valves on the admission line between source of the gas and the Lifting air sac, described two automatically controlled solenoid directional control valve, be provided with the band sense between normally closed relay and the power supply and carry the automatic lifting switch of function, automatically an end of lifting switch respectively with the automatically controlled end of two automatically controlled solenoid directional control valves, the coil of normally closed relay links to each other, and the other end of lifting switch links to each other with power supply automatically.
In technique scheme, described automatic lifting switch is made up of load sensing valve, permanent magnet and dry-reed tube switch, the carrying position of permanent magnet and load sensing valve inner cam is rigidly connected, permanent magnet rotates with the rotation of cam, the dry-reed tube switch level is installed on the housing of load sensing valve, and the cam center of its horizontal axis and load sensing valve intersects.
In technique scheme, described Lifting air sac also links to each other with master brake cylinder, the compressed air brake cylinder of periphery by shutoff valve, and the braking delivery port of shutoff valve links to each other with master brake cylinder, and the compressed air brake cylinder mouth links to each other with compressed air brake cylinder, and the control of braking mouth links to each other with Lifting air sac.
In technique scheme, the admission line of described source of the gas and safe rapid release valve is provided with relay valve, and the admission port of relay valve links to each other with source of the gas, and air extractor duct links to each other with the safety rapid release valve, and the control mouth links to each other with the bearing interface of two automatically controlled solenoid directional control valves.
In technique scheme, the admission line of described source of the gas and relay valve is provided with limiting valve.
In technique scheme, the admission line of described source of the gas and limiting valve is provided with air tank.
In technique scheme, the two ends, contact of described normally closed relay link to each other with an automatically controlled end of two automatically controlled solenoid directional control valves, an end of manual lifting carrying select switch respectively, the coil one end ground connection of normally closed relay, the other end link to each other with another automatically controlled end of two automatically controlled solenoid directional control valves, the other end of manual lifting carrying select switch respectively.
In technique scheme, another automatically controlled end of described two automatically controlled solenoid directional control valves also is connected with the lifting indicator lamp, and an end of lifting indicator lamp links to each other with an end of automatic lifting switch, the other end ground connection of lifting indicator lamp.
The utility model comprises source of the gas and control part, air bags part, air pressure adjustment partial sum floating axle control of braking part, source of the gas and control part: comprise two automatically controlled solenoid directional control valves and coupled control button, make electromagnetic valve select floating axle lifting or carrying by handling control button, when control system was cut off the power supply, floating axle kept the preceding state of outage; And can be by control the automatic lifting of floating axle by the automatic lifting switch of sense year device control; Air bags part: the two automatically controlled solenoid directional control valve that comprises safe rapid release valve and floating axle mode control part, when the carrying air bag is in the non-bearing state, gas in the carrying air bag is discharged in the atmosphere by the safety rapid release valve, when Lifting air sac was in the lifting state, the gas in the Lifting air sac was discharged in the atmosphere by electromagnetic valve; Air pressure adjustment part: comprise limiting valve and relay valve, by adjusting air pressure in the limiting valve adjustment carrying air bag with voltage regulation function; Floating axle control of braking part: comprise shutoff valve, by the inflation and the venting of Lifting air sac, the disconnection and the connection of control floating axle brake piping.
Compared with prior art, the utility model major advantage is as follows:
1, carries the automatic lifting switch of function owing to increased the band sense, when vehicle is unloaded, floating axle lifting automatically, when preventing that automobile is unloaded because chaufeur does not carry out the floating axle lifting controls and cause that floating axle is in loaded state in the driving process always, thereby reduction resistance to motion, improve fuel economy, and help keeping vehicle drive force and stability.
2, owing to increased shutoff valve in air path part, when the floating axle lifting, floating axle does not produce braking maneuver, thereby reduces compressed-air actuated consumption.
Description of drawings
Fig. 1 manually controls the configuration state scheme drawing of carrying for the vehicle at full load;
When being the vehicle zero load, Fig. 2 manually controls the configuration state scheme drawing of lifting;
The configuration state scheme drawing of automatic guidance lifting when Fig. 3 is the vehicle zero load;
Fig. 4 is the structural representation of automatic lifting switch;
Fig. 5 is the partial enlarged drawing of Fig. 4.
Among the figure: 1-air tank, 2-relay valve, the two automatically controlled solenoid directional control valves of 3-, 3c, the automatically controlled end of 3d-, 3g-bearing interface, 3e-gas source interface, 3h-lifting interface, 3f-exhausr port, the automatic lifting switch of 4-, 4a, the two ends of the automatic lifting switch of 4b-, the 5-shutoff valve, 5a-brakes delivery port, 5b-compressed air brake cylinder mouth, 5c-control of braking mouth, 6-manual lifting carrying select switch, 6a, two contacts of 6b-manual lifting carrying select switch, 7-limiting valve, 8-safety rapid release valve, 9-normally closed relay, 10-lifting indicator lamp, 11-carries air bag, the 12-Lifting air sac, 13-source of the gas, 14-master brake cylinder, the 15-compressed air brake cylinder, the 16-cam, 17-dry-reed tube switch, 18-fork, 19-fork top dead point, 20-fork bottom dead point, 21-tappet, 22-permanent magnet.
The specific embodiment
Below in conjunction with drawings and Examples the utility model is described in further detail:
Referring to shown in Figure 1, the unloaded lifting control setup automatically of the floating axle that the utility model provides, comprise carrying air bag 11, Lifting air sac 12, source of the gas 13, the manual lifting carrying select switch 6 that links to each other with power supply, safe rapid release valve 8, normally closed relay 9 and power supply, be connected with on the admission line between source of the gas 13 and the Lifting air sac 12 and have automatically controlled end 3c, 3d, bearing interface 3g, gas source interface 3e, the two automatically controlled solenoid directional control valve 3 of lifting interface 3h and exhausr port 3f is connected with relay valve 2 on the admission line between source of the gas 13 and the carrying air bag 11, limiting valve 7 and safe rapid release valve 8.Source of the gas 13 is provided with relay valve 2 with the admission line of safe rapid release valve 8, and the admission port of relay valve 2 links to each other with source of the gas 13, and air extractor duct links to each other with safety rapid release valve 8, and the control mouth links to each other with the bearing interface 3g of two automatically controlled solenoid directional control valves 3.Source of the gas 13 is provided with limiting valve 7 with the admission line of relay valve 2, and source of the gas 13 is provided with air tank 1 with the admission line of limiting valve 7.Carrying air bag 11 by safe rapid release valve 8 respectively with source of the gas 13, the bearing interface 3g of two automatically controlled solenoid directional control valves 3 links to each other, Lifting air sac 12 respectively with the lifting interface 3h of two automatically controlled solenoid directional control valves 3 and peripheral master brake cylinder 14, compressed air brake cylinder 15 links to each other, the gas source interface 3e of two automatically controlled solenoid directional control valves 3 links to each other with source of the gas 13, the automatically controlled end 3c of two automatically controlled solenoid directional control valves 3,3d forms the lifting load-bearing control loop by normally closed relay 9 and manual lifting carrying select switch 6, be provided with the band sense in the lifting load-bearing control loop and carry the automatic lifting switch 4 of function, promptly at two automatically controlled solenoid directional control valves 3, be provided with the band sense between normally closed relay 9 and the power supply and carry the automatic lifting switch 4 of function, automatically lifting switch 4 is by load sensing valve, permanent magnet 22 and dry-reed tube switch 17 are formed, referring to shown in Figure 4, permanent magnet 22 is rigidly connected with the carrying position of load sensing valve inner cam 16, permanent magnet 22 rotates with the rotation of cam 16, dry-reed tube switch 17 levels are installed on the housing of load sensing valve, and intersect at cam 16 centers of its horizontal axis and load sensing valve.Automatically an end 4a of lifting switch 4 links to each other with the automatically controlled end 3d of two automatically controlled solenoid directional control valves 3, the coil of normally closed relay 9 respectively, and the other end 4b of lifting switch 4 links to each other with power supply automatically.The two ends, contact of normally closed relay 9 link to each other with an automatically controlled end 3c of two automatically controlled solenoid directional control valves 3, an end 6a of manual lifting carrying select switch 6 respectively, the coil one end ground connection of normally closed relay 9, the other end link to each other with another automatically controlled end 3d of two automatically controlled solenoid directional control valves 3, the other end 6b of manual lifting carrying select switch 6 respectively.The automatically controlled end 3d of another of two automatically controlled solenoid directional control valves 3 also is connected with lifting indicator lamp 10, and an end of lifting indicator lamp 10 links to each other the other end ground connection of lifting indicator lamp 10 with an end 4a of automatic lifting switch 4.Be provided with shutoff valve 5 between master brake cylinder 14 and the compressed air brake cylinder 15, the control of braking mouth 5c of shutoff valve 5 links to each other with Lifting air sac 12, and the braking delivery port 5a of shutoff valve 5 links to each other with master brake cylinder 14, and compressed air brake cylinder mouth 5b links to each other with compressed air brake cylinder 15.
Principle of work of the present utility model is elaborated as follows:
Referring to shown in Figure 1, when the vehicle at full load, manual lifting is carried select switch 6 connect the 6a position, then the bearing interface 3g mouth of two automatically controlled solenoid directional control valves 3 is communicated with gas source interface 3e mouth, lifting interface 3h mouth is communicated with exhausr port 3f mouth, high pressure gas in the air tank 1 enter carrying air bag 11 by gas source interface 3e mouth, bearing interface 3g mouth, relay valve 2, the safe rapid release valve 8 of two automatically controlled solenoid directional control valves 3, gas in the Lifting air sac 12 is discharged by the exhausr port 3f of two automatically controlled solenoid directional control valves 3 simultaneously, and floating axle is in loaded state.
Referring to shown in Figure 2, when vehicle is unloaded, manual lifting is carried select switch 6 connect the 6b position, then the bearing interface 3g mouth of two automatically controlled solenoid directional control valves 3 is communicated with exhausr port 3f mouth, lifting interface 3h mouth is communicated with gas source interface 3e mouth, and the high pressure gas in the air tank 1 enter Lifting air sac 12 by gas source interface 3e mouth, the lifting interface 3h mouth of two automatically controlled solenoid directional control valves 3, simultaneously, gas in the carrying air bag 11 is discharged by safe rapid release valve 8, and floating axle is in the lifting state.
Referring to shown in Figure 3, when vehicle is unloaded, manual lifting carrying select switch 6 is positioned at 6a position (carrying position), automatically the 4a of lifting switch 4 end and 4b end are closed, normally closed relay 9 is connected, and the bearing interface 3g mouth of two automatically controlled solenoid directional control valves 3 is communicated with exhausr port 3f mouth, and lifting interface 3h mouth is communicated with gas source interface 3e mouth, system becomes " lifting " state, floating axle lifting automatically; After vehicle was fully loaded, lifting switch 4 disconnected automatically, and normally closed relay 9 disconnects, and the bearing interface 3g mouth of two automatically controlled solenoid directional control valves 3 is communicated with gas source interface 3e mouth, and lifting interface 3h mouth is communicated with exhausr port 3f mouth, and system recovers " carrying " state automatically.
The braking delivery port 5a mouth of shutoff valve 5 connects the output pressure of braking, compressed air brake cylinder mouth 5b mouth connects compressed air brake cylinder, when system is in the lifting state, high pressure gas are by the lifting interface 3h mouth of two automatically controlled solenoid directional control valves 3, enter the control of braking mouth 5c of shutoff valve 5, shutoff valve 5 cuts off the brake circuit of floating axle, even chaufeur enforcement this moment braking maneuver can not produce brake action yet, thereby reduces compressed-air actuated consumption; When system was in loaded state, the high pressure gas in the shutoff valve 5 were discharged by the exhausr port 3f mouth of two automatically controlled solenoid directional control valves 3, and the brake circuit of floating axle is reclosed, and chaufeur is implemented drg normal operation on the braking maneuver floating axle.
The automatic lifting switch 4 of function is carried in the band sense in the present embodiment, is to install dry-reed tube switch 17 additional to realize empty fully loaded indication on the cam 16 of original load sensing valve.Load sensing valve is a kind of device according to car load assignment system power.Dry-reed tube switch 17 is special keys of a kind of magnetosensitive, it is usually by two or three not only reed contacts of making of magnetic conduction but also conductive material, be encapsulated in the glass tube that is filled with unreactable gas (as nitrogen, helium etc.) or vacuum, the leaf end of the interior parallel encapsulation of pipe is overlapping in the glass tube, and leaves certain interval or be in contact with one another often opening or normally closed contact with the formation switch.
Principle of work: when car load reduces, because the elastic deformation of suspension, the load sensing valve and the interaxle that are installed on the vehicle frame are near apart from change, the cam 16 that elastic arm drives load sensing valve rotates, the permanent magnet 22 that is installed on the cam 16 rotates thereupon, when vehicle is unloaded, cam 16 forwards to and reaches ad-hoc location (as the idle position), permanent magnet 22 on the cam 16 is near the dry-reed tube switch 17 that is installed on the load sensing valve housing, perhaps make reed when magnetization by forming magnetic field behind the coil electricity above dry-reed tube switch 17, make the reed magnetization, the contact of reed can induce grade opposite magnetic pole of property, because pole polarity attracts each other mutually on the contrary, when the magnetic force that attracts surpasses the drag of reed, contact separately just can adhesive, and this moment, 4a connected with 4b, and dry-reed tube switch 17 is exported airborne signals; Otherwise when magnetic force was reduced to certain value, contact returned to initial condition again under the effect of reed drag, and 4a and 4b disconnect, and dry-reed tube switch 17 is output signal not.So just, finished the effect of a switch.
Referring to shown in Figure 4, one end of the fork 18 of load sensing valve is connected with in-to-in cam 16, when fork 18 motions, cam 16 rotates thereupon, the other end of fork 18 links to each other with rear axle case, the up-and-down movement along with the variable in distance in vehicle frame and workshop, back, load sensing valve rotates according to inner cam 16 and carries out brakig force distribution.This valve is installed on the automobile chassis frame, is connected with certain attachment point on the vehicle bridge by elastic arm.When cam 16 moves to 20 of the bottom dead points of idle position and fork, dry-reed tube switch 17 output airborne signals, the 4a of lifting switch 4 end is logical with the 4b termination automatically; When cam 16 moved between the top dead point 19 of idle position and fork, dry-reed tube switch 17 is output signal not, and the 4a of lifting switch 4 end disconnects with the 4b end automatically.
Referring to shown in Figure 5, because the elastic deformation of suspension, when unloaded, the distance of vehicle bridge and valve is maximum, and fork 18 is in extreme lower position.Load with automobile, this distance is dwindled, and fork 18 moves to fully loaded locality from zero load, is subjected to the cam 16 of fork 18 controls to make tappet 21 rise to corresponding load situation.If when fork 18 or elastic arm fracture, cam 16 self-returns make tappet 21 be in certain ad-hoc location, thereby have determined the semi-load of automobile or the function of fully loaded position.
Obviously, those skilled in the art can carry out various changes and modification to the utility model and not break away from spirit and scope of the present utility model.Like this, if of the present utility model these are revised and modification belongs within the scope of the utility model claim and equivalent technologies thereof, then the utility model also is intended to comprise these changes and modification interior.
The content that is not described in detail in this specification sheets belongs to this area professional and technical personnel's known prior art.