CN201678704U - An electric heating mantle quenching system - Google Patents
An electric heating mantle quenching system Download PDFInfo
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- CN201678704U CN201678704U CN2010201727631U CN201020172763U CN201678704U CN 201678704 U CN201678704 U CN 201678704U CN 2010201727631 U CN2010201727631 U CN 2010201727631U CN 201020172763 U CN201020172763 U CN 201020172763U CN 201678704 U CN201678704 U CN 201678704U
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- 238000010791 quenching Methods 0.000 title claims abstract description 40
- 230000000171 quenching effect Effects 0.000 title claims abstract description 40
- 238000005485 electric heating Methods 0.000 title claims abstract description 29
- 238000005266 casting Methods 0.000 claims abstract description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 12
- 238000006073 displacement reaction Methods 0.000 claims description 6
- 235000000396 iron Nutrition 0.000 claims description 3
- 238000010438 heat treatment Methods 0.000 description 4
- 239000000047 product Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
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Abstract
本实用新型涉及一种电加热罩式淬火系统,其包括:多个同直线排列的电加热罩式淬火炉、设于各电加热罩式淬火炉后端的矩形水池和设于该水池两侧的横向轨道上的转运小车;工作时,由转运小车直接将放置有铸件的盛放平台从淬火炉中取出,并快速置于水池中,从而实现了快速淬火的目的,具有结构简单、自动化程度较高、适于完成快速淬火且安全性较高的特点。盛放平台上的各铸件可同时快速入水,故而产品品质较统一。
The utility model relates to an electric heating mantle quenching system, which comprises: a plurality of electric heating mantle quenching furnaces arranged in the same line, a rectangular water pool arranged at the rear end of each electric heating mantle type quenching furnace and two sides of the water pool The transfer trolley on the horizontal track; when working, the transfer trolley directly takes the holding platform with castings out of the quenching furnace, and quickly puts it in the water pool, so as to achieve the purpose of rapid quenching. It has a simple structure and a relatively high degree of automation. High, suitable for rapid quenching and high safety features. All the castings on the holding platform can enter the water quickly at the same time, so the product quality is relatively uniform.
Description
技术领域technical field
本实用新型涉及淬火装置,具体是一种电加热罩式淬火系统。The utility model relates to a quenching device, in particular to an electric heating cover type quenching system.
背景技术Background technique
目前将加热炉中的完成加热铸件拿出置入水中淬火,往往是人工完成的,工作效率和完全性都较低,且人工操作时,从加热炉中取出铸件的耗时较长,难以保证最后产品达到相关要求;另外,由于手工操作时,各个铸件置入水中的时间不统一,造成淬火后成品品质不统一。At present, taking out the completed heating castings in the heating furnace and putting them into water for quenching is often done manually, and the work efficiency and completeness are low. In addition, it takes a long time to take out the castings from the heating furnace during manual operation, which is difficult to guarantee. The final product meets the relevant requirements; in addition, due to manual operation, the time for each casting to be placed in water is not uniform, resulting in inconsistent quality of the finished product after quenching.
实用新型内容Utility model content
本实用新型所要解决的技术问题是提供一种结构简单、自动化程度较高、适于完成快速淬火且安全性较高的电加热罩式淬火系统。The technical problem to be solved by the utility model is to provide an electric heating mantle quenching system with simple structure, high degree of automation, suitable for fast quenching and high safety.
为解决上述技术问题,本实用新型提供了一种电加热罩式淬火系统,包括:多个同直线排列的电加热罩式淬火炉a、设于各电加热罩式淬火炉a后端的矩形水池b和设于该水池b两侧的横向轨道b1上的转运小车c;所述电加热罩式淬火炉a包括设于炉体内的用于放置待淬火铸件的盛放平台a1,盛放平台a1下方设有多个相间设置的垫铁a2;所述转运小车c包括底盘c2,底盘c2的底部通过由电机驱动的底盘滑轮组c3设于所述横向轨道b1上,以控制转运小车c的横向位移;所述底盘c2上设有一对纵向轨道c1,纵向轨道c1上设有适于在纵向轨道c1上位移的由电机控制的底座c4,底座c4的后端设有一由油缸c6控制的适于垂直升降的支架c5,支架c5的末端设有水平向前伸展的多个叉齿c7。In order to solve the above technical problems, the utility model provides an electric heating mantle quenching system, including: a plurality of electric heating mantle quenching furnaces a arranged in the same line, and a rectangular water pool arranged at the rear end of each electric heating mantle quenching furnace a b and the transfer trolley c on the transverse track b1 on both sides of the pool b; the electric heating mantle quenching furnace a includes a holding platform a1 for placing castings to be quenched in the furnace body, and the holding platform a1 There are a plurality of pad irons a2 arranged alternately below; the transfer trolley c includes a chassis c2, and the bottom of the chassis c2 is set on the transverse track b1 through a chassis pulley block c3 driven by a motor to control the lateral displacement of the transfer trolley c ; The chassis c2 is provided with a pair of longitudinal rails c1, the longitudinal rails c1 is provided with a motor-controlled base c4 suitable for displacement on the longitudinal rails c1, and the rear end of the base c4 is provided with a cylinder c6 controlled by a vertical The lifting support c5, the end of the support c5 is provided with a plurality of fork teeth c7 extending horizontally forward.
本实用新型具有积极的效果:本实用新型的电加热罩式淬火系统工作时,由转运小车直接将放置有铸件的盛放平台从淬火炉中取出,并快速置于水池中,从而实现了快速淬火的目的,具有结构简单、自动化程度较高、适于完成快速淬火且安全性较高的特点。盛放平台上的各铸件可同时快速入水,故而产品品质较统一。The utility model has positive effects: when the electric heating mantle quenching system of the utility model is working, the holding platform on which the castings are placed is directly taken out from the quenching furnace by the transfer trolley, and quickly placed in the water pool, thereby realizing fast The purpose of quenching has the characteristics of simple structure, high degree of automation, suitable for rapid quenching and high safety. All the castings on the holding platform can enter the water quickly at the same time, so the product quality is relatively uniform.
附图说明Description of drawings
为了使本实用新型的内容更容易被清楚的理解,下面根据的具体实施例并结合附图,对本实用新型作进一步详细的说明,其中In order to make the content of the utility model easier to understand clearly, the utility model will be further described in detail according to the specific embodiments below in conjunction with the accompanying drawings, wherein
图1为实施例中的淬火炉的结构示意图;Fig. 1 is the structural representation of the quenching furnace in the embodiment;
图2为实施例中的电加热罩式淬火系统的局部结构示意图;Fig. 2 is the partial structure schematic diagram of the electric heating mantle type quenching system in the embodiment;
图3为实施例中的电加热罩式淬火系统中的转运小车的主视图;Fig. 3 is the front view of the transfer trolley in the electric heating mantle quenching system in the embodiment;
图4为上述转运小车的侧面视图;Fig. 4 is the side view of above-mentioned transfer trolley;
图5为上述转运小车的俯视图;Fig. 5 is the top view of above-mentioned transfer trolley;
图6为实施例中的电加热罩式淬火系统的垂向剖面图。Fig. 6 is a vertical sectional view of the electric heating mantle quenching system in the embodiment.
具体实施方式Detailed ways
见图1-6,本实施例的一种电加热罩式淬火系统,包括:多个同直线排列的电加热罩式淬火炉a、设于各电加热罩式淬火炉a后端的矩形水池b和设于该水池b两侧的横向轨道b1上的转运小车c。As shown in Figures 1-6, an electric heating mantle quenching system in this embodiment includes: a plurality of electric heating mantle quenching furnaces a arranged in a straight line, and a rectangular water pool b located at the rear end of each electric heating mantle quenching furnace a And the transfer trolley c on the transverse track b1 on both sides of the pool b.
所述电加热罩式淬火炉a包括设于炉体内的用于放置待淬火铸件的盛放平台a1,盛放平台a1下方设有多个相间设置的垫铁a2。The electric heating mantle quenching furnace a includes a storage platform a1 arranged in the furnace body for placing the castings to be quenched, and a plurality of pad irons a2 arranged alternately are arranged under the storage platform a1.
所述转运小车c包括底盘c2,底盘c2的底部通过由电机驱动的底盘滑轮组c3设于所述横向轨道b1上,以控制转运小车c的横向位移。The transfer trolley c includes a chassis c2, and the bottom of the chassis c2 is set on the transverse track b1 through a chassis pulley set c3 driven by a motor to control the lateral displacement of the transfer trolley c.
所述底盘c2上设有一对纵向轨道c1,纵向轨道c1上设有适于在纵向轨道c1上位移的由电机控制的底座c4,底座c4的后端设有一由油缸c6控制的适于垂直升降的支架c5,支架c5的末端设有水平向前伸展的多个叉齿c7。The chassis c2 is provided with a pair of longitudinal rails c1, the longitudinal rails c1 is provided with a motor-controlled base c4 suitable for displacement on the longitudinal rails c1, and the rear end of the base c4 is provided with a cylinder c6 controlled by the cylinder c6 suitable for vertical lifting The bracket c5, the end of the bracket c5 is provided with a plurality of fork teeth c7 extending horizontally forward.
工作时,当一电加热罩式淬火炉a完成对放置在盛放平台a1上的所述铸件加热完成后,吊起该电加热罩式淬火炉a的罩体,同时所述转运小车c沿所述横向轨道b1位移至该电加热罩式淬火炉a的后端,然后控制所述底座c4沿纵向轨道c1向前位移,并经油缸c6控制支架c5的高度,以使各叉齿c7插入所述盛放平台a1下方的所述垫铁a2的间隙中;然后经油缸c6控制支架c5上升,以通过所述叉齿c7托起所述盛放平台a1并控制所述底座c4沿纵向轨道c1向后位移,直至将所述盛放平台a1移至所述水池b的正上方,然后控制支架c5下降直至所述盛放平台a1上的所述铸件完全淹没于该水池b的水中;待设定时间到后,控制支架c5上升,同时控制转运小车c沿所述横向轨道b1位移至设于电加热罩式淬火炉a一侧的成品转运平台d处,然后控制所述底座c4沿纵向轨道c1向前位移,以将所述盛放平台a1置于该成品转运平台d上。During work, when an electric heating mantle quenching furnace a finishes heating the casting placed on the holding platform a1, the cover body of the electric heating mantle quenching furnace a is hoisted, and at the same time, the transfer trolley c moves along The transverse track b1 is displaced to the rear end of the electric heating mantle quenching furnace a, and then the base c4 is controlled to move forward along the longitudinal track c1, and the height of the bracket c5 is controlled through the oil cylinder c6, so that each fork c7 is inserted In the gap of the horn a2 under the storage platform a1; then the support c5 is controlled to rise through the oil cylinder c6, so as to support the storage platform a1 through the fork c7 and control the base c4 along the longitudinal track c1 moves backward until the holding platform a1 is moved directly above the pool b, and then the control bracket c5 descends until the castings on the holding platform a1 are completely submerged in the water of the pool b; After the set time is up, control the bracket c5 to rise, and at the same time control the transfer trolley c to move along the horizontal track b1 to the finished product transfer platform d on the side of the electric heating mantle quenching furnace a, and then control the base c4 to move along the longitudinal direction The track c1 is displaced forward to place the containing platform a1 on the finished product transfer platform d.
为方便转运小车c接近所述盛放平台a1,所述电加热罩式淬火炉a两侧设有适于连接所述纵向轨道c1的滑轨a4。In order to facilitate the transfer trolley c to approach the storage platform a1, slide rails a4 suitable for connecting the longitudinal rail c1 are provided on both sides of the electric heating mantle quenching furnace a.
显然,上述实施案例仅是为清楚地说明本实用新型所作的举例,而并非是对本实用新型的实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。而这些属于本实用新型的精神所引伸出的显而易见的变化或变动仍处于本实用新型的保护范围之中。Apparently, the above-mentioned implementation examples are only examples for clearly illustrating the utility model, rather than limiting the implementation manner of the utility model. For those of ordinary skill in the art, other changes or changes in different forms can be made on the basis of the above description. It is not necessary and impossible to exhaustively list all the implementation manners here. And these obvious changes or variations derived from the spirit of the present invention are still within the protection scope of the present invention.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010201727631U CN201678704U (en) | 2010-04-28 | 2010-04-28 | An electric heating mantle quenching system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN2010201727631U CN201678704U (en) | 2010-04-28 | 2010-04-28 | An electric heating mantle quenching system |
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| CN201678704U true CN201678704U (en) | 2010-12-22 |
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| CN2010201727631U Expired - Fee Related CN201678704U (en) | 2010-04-28 | 2010-04-28 | An electric heating mantle quenching system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110055383A (en) * | 2019-05-15 | 2019-07-26 | 章丘重型锻造有限公司 | Automatic energy saving normalizing furnace |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110055383A (en) * | 2019-05-15 | 2019-07-26 | 章丘重型锻造有限公司 | Automatic energy saving normalizing furnace |
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Granted publication date: 20101222 Termination date: 20120428 |
