CN201664591U - High-efficiency conditioner - Google Patents
High-efficiency conditioner Download PDFInfo
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- CN201664591U CN201664591U CN2010201683262U CN201020168326U CN201664591U CN 201664591 U CN201664591 U CN 201664591U CN 2010201683262 U CN2010201683262 U CN 2010201683262U CN 201020168326 U CN201020168326 U CN 201020168326U CN 201664591 U CN201664591 U CN 201664591U
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- main shaft
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Abstract
The utility model discloses a high-efficiency conditioner belonging to the field of grain and forage machinery. The utility model comprises a horizontal cylinder body, on the upper part of one end of which is disposed a charging opening, and a discharging opening is disposed on the lower part of the other end of the cylinder body. On the outer side of the cylinder body is disposed a warm-keeping jacket, and in the center of the cylinder body is disposed a main shaft, which is sleeved a hollow shaft I under the charging opening. On the hollow shaft I are disposed a plurality of mixed blades, and on the part of main shaft between the hollow shaft I and the discharging opening are disposed spiral blades. When the utility model is in use, the main shaft and hollow shaft I can independently rotate, and the rotating speed of the mixed blades or the spiral blades can be individually changed by respectively transmitting power to the main shaft and hollow shaft I, thereby the mixing time and the aging time can be individually adjusted to meet the requirement of cooperating the mixing and aging of materials of different property. The utility model has advantages of improving production efficiency, lowering the energy consumption, and applicability in the conditioning processing technology of grain and forage having changing material properties.
Description
Technical field
The utility model relates to the quenching and tempering device in a kind of grain feed mechanical field.
Background technology
In the prior art, quality-adjusting device is the capital equipment in the hardening and tempering process process, its objective is to granulate or expanded before material to carry out hydro-thermal modified, be that material fully absorbs heat, moisture and liquid, it is reached granulates or the required requirement of bulking process.The structure of existing quality-adjusting device has various ways, as monotubular oar blade type quality-adjusting device, multistage monotubular oar blade type quality-adjusting device and bitubular differential quality-adjusting device, wherein, single-stage monotubular oar blade type quality-adjusting device is simple in structure, the speed of mainshaft is at 150-300r/min, because material is short only 15～30 seconds of the time of staying in quality-adjusting device, the gelatinization degree of material is not high, and is all influential to granulation output and particle quality.Improve the gelatinization degree of material in order to increase modified time, change single-stage into two-stage, three grades.Bitubular differential quality-adjusting device adopts the size tube, and little tube blade rotating speed is higher than big tube blade rotating speed, and this quality-adjusting device has prolonged the modified time, has improved the material gelatinization degree, but residual bigger, the cost height.It is that an interior main shaft of quality-adjusting device is provided with one or both blades that all above multiple quality-adjusting devices all have common characteristic, but all blades can only rotate when rotating simultaneously.Because feed is modified by mixing and two processes of slaking are formed, mixed process be the heat, moisture of steam with the mixed uniformly process of material, this process is to make material obtain required moisture and temperature.Maturing process be material at a certain temperature, make the process of the abundant gelatinization of starch in the material within a certain period of time.Wherein, modified temperature, moisture and gelatinization degree are the important detection indexs of the modified effect quality of quality-adjusting device.Therefore, material is after entering quality-adjusting device, and what at first carry out is mixed process, is maturing process then.When main shaft is pressed the specific speed rotation, the stirring of material and curing time are changeless, can not adjust respectively mixing time and curing time simultaneously, but material along with different qualities, its incorporation time and curing time need adaptive variation, in mixed process, do not have to provide the best fit state of sufficient mixing and amount of cure in the prior art, thereby production efficiency is low, the energy consumption problem of higher.
The utility model content
The utility model provides a kind of single-cylinder differential quality adjuster, the incorporation time of material and curing time can be adjusted, so that incorporation time and curing time all can reach optimum state respectively.
For solving above technical problem, efficient quality-adjusting device provided by the utility model, the cylindrical shell that comprises horizontal setting, the top of cylindrical shell one end is provided with charging aperture, the below of the cylindrical shell other end is provided with discharging opening, and the cylindrical shell outside is provided with insulation jacket, and the cylindrical shell center is provided with a main shaft, be positioned at the charging aperture below on the main shaft and be set with hollow shaft one, described hollow shaft one is provided with some mixing paddles; Main shaft between described hollow shaft one and the discharging opening is provided with helical blade.
During the utility model work, but main shaft and hollow shaft one equal independent rotation, by importing power respectively at main shaft and hollow shaft one, can change the rotating speed of mixing paddle or the rotating speed of helical blade separately, corresponding incorporation time and curing time have been realized independent adjusting, thereby can adapt to the mixing of different qualities material and the cooperation requirement of slaking, have improved production efficiency, reduced energy consumption, be fit to be applied in the modified processing technology of the changing food and feed of material characteristic.
As improvement of the present utility model, be positioned at the discharging opening top on the described main shaft and be set with hollow shaft two, described hollow shaft two is provided with the discharging blade.During work, after the mixing of material process, the slaking, material is in bond state, under the strike of discharging blade, material can be continuously equably from discharge hole for discharge, is differential when rotating at discharging blade and helical blade especially, the discharging better effects if, make the material discharging more unimpeded, thereby reduced energy consumption.
As further improvement of the utility model, the pitch of described helical blade diminishes to the discharging opening direction gradually or piecemeal from the charging aperture direction.After material entered the slaking section, along with reducing of pitch, the pressure of material increased gradually, makes temperature of charge further rise, and material is more prone to slaking.
Description of drawings
Fig. 1 is the utility model structural representation.
Fig. 2 is the utility model rotor structure schematic diagram.
Among the figure: 1 hollow shaft two; 2 discharging blades; 3 helical blades; 4 cylindrical shells; 5 mixing paddles; 6 hollow shafts one; 7 charging apertures; 8 discharging openings; 9 main shafts; 10 oil sealings; 11 seal covers.
The specific embodiment
As shown in Figure 1, 2, a kind of efficient quality-adjusting device, the cylindrical shell 4 that comprises horizontal setting, the top of cylindrical shell 4 one ends is provided with charging aperture 7, the below of cylindrical shell 4 other ends is provided with discharging opening 8, and cylindrical shell 4 outsides are provided with insulation jacket, and cylindrical shell 4 centers are provided with a main shaft 9, be positioned at charging aperture 7 belows on the main shaft 9 and be set with hollow shaft 1, described hollow shaft 1 is provided with some mixing paddles 5; Main shaft 9 between described hollow shaft 1 and the discharging opening 8 is provided with helical blade 3.Be positioned at discharging opening 8 tops on the described main shaft 9 and be set with hollow shaft 21, described hollow shaft 21 is provided with discharging blade 2.
Particularly, hollow shaft 1 and hollow shaft 21 pass through two bearings respectively on main shaft 9, and the arranged outside of bearing has oil sealing 10, oil sealing 10 outsides to be provided with seal cover 11, and hollow shaft 1 can be around main shaft 9 with different rotational speed with hollow shaft 21; On hollow shaft 1, the below of hollow shaft one 6 pairing cylindrical shells 4 is provided with steam inlet by certain arrangement mode and fixed angle for mixing paddle 5; Helical blade 3 is fixed on the main shaft 9 according to certain hand of spiral, forms continuous spiral, and simultaneously pitch is divided into three sections, and three sections pitch are respectively L3, L2, L1 and L3＞L2＞L1, described discharging blade 2 according to certain fixed angle on hollow shaft 21; Simultaneously outside quality-adjusting device cylindrical shell 4, be provided with insulation jacket.
During work, the working region of mixing paddle 5 correspondences is material and vapor mixing district; The working region of helical blade 3 correspondences is material insulation slaking district; The working region of discharging blade 2 correspondences is the uniform distribution district, is provided with some steam inlets at material and vapor mixing section.Material is entered in the quality-adjusting device by charging aperture 7, at first enter material and vapor mixing district, hollow shaft 1 is rotation at a high speed under the drive of transmission mechanism, driving mixing paddle 5 simultaneously rotates, some mixing paddles 5 are installed according to certain way and angle, the material that enters had not only been had the effect of mixing but also the effect of advancing of the material of promotion had been arranged, mixing paddle 5 is stirring material simultaneously, mix with the saturated vapor that enters by steam inlet, the velocity gradient that steam is flowed obviously increases on the surface of material particles surface and particle diverse location, heat transfer between steam and the material and mass transfer (moisture) performance is improved, steam contacts more even with material, material obtains required heat and moisture equably.
Mixed material enters material insulation slaking district, next working region under the promotion of mixing paddle 5; main shaft 9 is low speed rotation under the drive of main motor; be fixed on main shaft 9 by some helical blades 3 and form continuously completely helical structure; low speed rotation under main shaft 9 drives; owing to outside quality-adjusting device cylindrical shell 4, also be provided with insulation jacket; make material in the abundant slaking in this working region; the heat, quality (moisture) that makes steam simultaneously, in the same way through the outer surface of granular material to internal heat transfer and mass transfer (moisture), reach and granulate or expanded required gelatinization degree.Because helical blade 3 is to be divided into three sections, and every section pitch diminishes toward the discharging opening direction, and along with reducing of pitch, the pressure of material increases gradually, makes temperature of charge further rise, and material is more prone to slaking.
Propelling along with helical blade 3, material after the slaking enters uniform distribution district, the 3rd workspace, hollow shaft 21 rotation at a high speed under the drive of transmission mechanism in this zone, and driving some discharging blade 2 high speed rotating, discharging blade 2 drives modified back material and evenly enters next technological process from discharging opening 8 continuously.
In the course of work, can realize required mixing of different qualities material and the best fit state of curing time by regulating the rotating speed of hollow shaft 1 and main shaft 9, so that reduce the energy consumption of quality-adjusting device.Simultaneously; in material uniform distribution zone; through the material after the overcuring under the effect of discharging blade 2; material is broken up; by high-revolving discharging blade 2 convey materials; thereby guaranteed that material can guarantee that granulation or bulking equipment are stable continuously equably from discharging opening 8 dischargings, has improved production efficiency.
Claims (3)
1. efficient quality-adjusting device, the cylindrical shell that comprises horizontal setting, the top of cylindrical shell one end is provided with charging aperture, the below of the cylindrical shell other end is provided with discharging opening, the cylindrical shell outside is provided with insulation jacket, the cylindrical shell center is provided with a main shaft, it is characterized in that being positioned on the main shaft charging aperture below and is set with hollow shaft one, and described hollow shaft one is provided with some mixing paddles; Main shaft between described hollow shaft one and the discharging opening is provided with helical blade.
2. efficient quality-adjusting device according to claim 1 is characterized in that being positioned on the described main shaft discharging opening top and is set with hollow shaft two, and described hollow shaft two is provided with the discharging blade.
3. efficient quality-adjusting device according to claim 1 and 2 is characterized in that the pitch of described helical blade diminishes to the discharging opening direction gradually or piecemeal from the charging aperture direction.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010201683262U CN201664591U (en) | 2010-04-23 | 2010-04-23 | High-efficiency conditioner |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010201683262U CN201664591U (en) | 2010-04-23 | 2010-04-23 | High-efficiency conditioner |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201664591U true CN201664591U (en) | 2010-12-08 |
Family
ID=43265543
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010201683262U Expired - Fee Related CN201664591U (en) | 2010-04-23 | 2010-04-23 | High-efficiency conditioner |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201664591U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101811002A (en) * | 2010-04-23 | 2010-08-25 | 江苏牧羊集团有限公司 | Single-cylinder differential quality adjuster |
| CN103808125A (en) * | 2013-11-19 | 2014-05-21 | 浙江天石纳米科技有限公司 | Propeller blade connecting structure of drying machine |
| CN104474932A (en) * | 2014-12-10 | 2015-04-01 | 山东潍坊润丰化工股份有限公司 | Mixing, reaction and pelleting integrated machine and method and application for pelleting |
| CN110876905A (en) * | 2019-12-17 | 2020-03-13 | 佛山市金银河智能装备股份有限公司 | Dispersion mixer |
-
2010
- 2010-04-23 CN CN2010201683262U patent/CN201664591U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101811002A (en) * | 2010-04-23 | 2010-08-25 | 江苏牧羊集团有限公司 | Single-cylinder differential quality adjuster |
| CN101811002B (en) * | 2010-04-23 | 2012-11-14 | 江苏牧羊集团有限公司 | Single-cylinder differential quality adjuster |
| CN103808125A (en) * | 2013-11-19 | 2014-05-21 | 浙江天石纳米科技有限公司 | Propeller blade connecting structure of drying machine |
| CN104474932A (en) * | 2014-12-10 | 2015-04-01 | 山东潍坊润丰化工股份有限公司 | Mixing, reaction and pelleting integrated machine and method and application for pelleting |
| CN104474932B (en) * | 2014-12-10 | 2016-06-08 | 山东潍坊润丰化工股份有限公司 | Hybrid reaction granulation all-in-one and carry out the methods and applications of granulation |
| CN110876905A (en) * | 2019-12-17 | 2020-03-13 | 佛山市金银河智能装备股份有限公司 | Dispersion mixer |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20101208 Termination date: 20130423 |