CN201660766U - High-elasticity lining nonwoven production line - Google Patents
High-elasticity lining nonwoven production line Download PDFInfo
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- CN201660766U CN201660766U CN2010201390435U CN201020139043U CN201660766U CN 201660766 U CN201660766 U CN 201660766U CN 2010201390435 U CN2010201390435 U CN 2010201390435U CN 201020139043 U CN201020139043 U CN 201020139043U CN 201660766 U CN201660766 U CN 201660766U
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Abstract
The utility model discloses a high-elasticity lining nonwoven production line, which comprises a reel-off stand, a padder, a far infrared drier, a steaming washing tank, a rinsing tank, a cylinder drier, a drying shaper, a calender and a winder which are sequentially arranged in a conveying direction of needle punched nonwoven base fabrics. Compared with the prior art, the high-elasticity lining nonwoven production line has the advantages of high production efficiency and fine product quality, and processes the needle punched nonwoven base fabrics into high-elasticity lining nonwovens soft in touch, fine in surface downy feeling, fine in elasticity and difficult in wrinkling. The high-elasticity lining nonwovens further have the advantages of low extension rate, high tearing force resistance and high bursting strength, and have skin imitation effect. A second padder arranged on the production line can increase production efficiency in replacing varieties and colors, saves cost (electric charge and manpower), can directly enter production of a next variety when one variety production is finished, and omits the procedure of cleaning an impregnating tank and the padder.
Description
Technical field
The utility model relates to a kind of nonwoven material field, specifically is a kind of production line of high-elasticity lining non-woven material.
Background technology
Nonwoven material is formed through post processing by the needle point method non-woven base fabric inside, generally is used for footwear inside, welt, leather trunk, handbag, leather wallet liner, footwear double team, leather wallet interlayer etc.
Existing nonwoven material inside, it is handled through full drying cylinder formula stenter by the needle point method non-woven base fabric and forms, the structure of full drying cylinder formula stenter as shown in Figure 1, the reel-off stand 1 that sets gradually by direction of transfer according to the needle point method non-woven base fabric ', padder 2 ', cylinder drying machine 3 ' and up-coiler 4 ' formation, this full drying cylinder formula stenter, if speed of production is too fast, be easy to generate the side effect that overbaking or baking are not done, in addition if any dyeing, dyestuff can not absorb uniformly, the production efficiency of drying cylinder directly influences the quality of product, so the speed of production of drying cylinder must be controlled in the effective scope, and the effective range of drying cylinder speed of production is by the decision of the character of drying cylinder production line itself, and the speed of general drying cylinder production is 1.5m/min～5m/min, speed of production is slower, and efficient is low.And there is the shortcoming that harder, the surperficial velvet of feel is relatively poor, elasticity creases easily inadequately in the nonwoven material inside through full drying cylinder formula stenter was handled.
The utility model content
The purpose of this utility model provides the higher production line of high-elasticity lining non-woven material of a kind of production efficiency, and can produce the high-elasticity lining non-woven material that submissive, the surperficial velvet of feel is good, good springiness does not crease easily through this production equipment.
The technical solution of the utility model is such: production line of high-elasticity lining non-woven material comprises reel-off stand, padder, cylinder drying machine and up-coiler that the direction of transfer according to the needle point method non-woven base fabric sets gradually; Be disposed with the far infrared drying machine between above-mentioned padder and the above-mentioned cylinder drying machine, steam washing trough and rinsing bowl, be disposed with dryness finalization machine and calender between above-mentioned cylinder drying machine and the above-mentioned up-coiler; Above-mentioned padder, far infrared drying machine, cylinder drying machine, dryness finalization machine, calender and up-coiler are respectively arranged with initiatively dragging motor.
Be provided with second padder between above-mentioned reel-off stand and the above-mentioned far infrared drying machine, this second padder is provided with initiatively dragging motor.
The padding machine of above-mentioned padder adopts two roller inclined padding machines, and the roll of this two rollers inclined padding machine is a rubber roller, and the pressure of rubber roller is 3000kg～5000kg.
Above-mentioned far infrared drying machine is an electrothermal far infrared drying machine.
The width range of the amplitude modulation of above-mentioned dryness finalization machine is 700mm-1800mm.
The roller pressure of above-mentioned calender is 3000kg～5000kg.
After adopting such scheme, production line of high-elasticity lining non-woven material of the present utility model, comprise the reel-off stand that the direction of transfer according to the needle point method non-woven base fabric sets gradually, padder, the far infrared drying machine, steam washing trough, rinsing bowl, cylinder drying machine, the dryness finalization machine, calender and up-coiler, the utility model adopts the far infrared drying, programming rate is fast, be heated to 200 ℃ in three minutes, make through the needle point method non-woven base fabric of dip finishing and dry rapidly, so that enter next process, realized the temperature height, fireballing standard, thus the production efficiency of whole production line also improved; And padder, far infrared drying machine, cylinder drying machine, dryness finalization machine, calender and up-coiler are respectively arranged with initiatively dragging motor, the speed of production of whole production line can reach 10m/min, compared with prior art, typing arrangement efficient of the present utility model has improved 15%～20%, and dry efficiency has improved 20%～30%.。During work, the needle point method non-woven base fabric according to its direction of transfer successively by padder, far infrared drying machine, steam that washing trough, rinsing bowl, cylinder drying machine, dryness finalization machine, calender are padded, the far infrared drying, steam wash, washing, drying, dryness finalization and calendering handle, and makes the needle point method non-woven base fabric be processed into the high-elasticity lining non-woven material that submissive, the surperficial velvet of feel is good, good springiness does not crease easily.This high-elasticity lining non-woven material has also that percentage elongation is little, tearing power and the high characteristics of bursting strength, has skin emulation effect.The utility model second padding machine can be enhanced productivity when changing kind and color, saves cost (electricity charge, manpower), can directly enter the production of next kind when a kind is finished, and saves the operation of cleaning dipping tank and padding machine.
Description of drawings
Fig. 1 is the full drying cylinder formula stenter structural representation of prior art;
Fig. 2 is a structural representation of the present utility model.
The specific embodiment
Production line of high-elasticity lining non-woven material of the present utility model, as shown in Figure 2, comprise reel-off stand 1, padder 21, far infrared drying machine 3 that the direction of transfer according to the needle point method non-woven base fabric sets gradually, steam washing trough 4, rinsing bowl 5, cylinder drying machine 6, dryness finalization machine 7, calender 8 and up-coiler 9.Also comprise the padder 22 that is arranged at padder 21 belows.Padder 21, padder 22, far infrared drying machine 3, cylinder drying machine 6, dryness finalization machine 7, calender 8 and up-coiler 9 are respectively arranged with the active dragging motor that is used to drag non-woven base fabric.The power of the main drawing motor of dryness finalization machine 7 is 15kw, and the power of the main drawing motor of padder 21, padder 22, far infrared drying machine 3, cylinder drying machine 6, calender 8 and up-coiler 9 is between 0.75kw～15kw.The integral production speed of production line can reach 1.5m/min～10m/min.But the grammes per square metre that adopts production line converted goods of the present utility model is 160-780g/m
2
Reel-off stand 1 is used to place the needle point method non-woven base fabric of rolling.
Acting as of padder 21,22: control the band liquid measure of needle point method non-woven base fabric, thereby control the product performance of high-elastic material inside.
Far infrared drying 3 is an electrothermal far infrared drying, adopts the quartz ampoule heating, and the two-sided arrangement of single-column has 18 heaters, every power 10kw, and the heating general power is 180kw, is heated to 200 ℃ in 3 minutes, heater overturns 90 ° automatically during parking.
Acting as of far infrared drying 3: utilize the radiant heat transfer mode to carry out drying.Can enter inside by needle point method non-woven base fabric surface, make the inside and outside rising rapidly simultaneously of temperature of needle point method non-woven base fabric, can in very short time, carry out drying.Drying is even, is not prone to aberration and surface resin.
Steam the high 1.2m of groove of washing trough 4, long 1.5m, it wears the cloth form is last four times five fabric guide rolls, and temperature is self controllable, and temperature is 85 ℃ in the groove of steaming washing trough 4, and the bottom land dividing plate that steams washing trough 4 is the snake type and distributes, and washes single-frame adverse current under the last steaming.The cell body that steams washing trough 4 adopts heat-barrier material to make, and bottom land is gradient in order to draining.
Steam acting as of washing trough 4: promote the slurry and the impurity eccysis fully fast of swelling, oxidation, decomposition on the needle point method non-woven base fabric, prevent from the process of washing, to run into cold water, impurity is condensed again and be difficult to clean.The partial impurities and the pigment of while flush away part swelling and decomposition.
The high 1.2m of the groove of rinsing bowl 5, long 1.5m, it wears the cloth form is last four times five fabric guide rolls, the bottom land dividing plate is the snake type and distributes, single-frame adverse current.Acting as of rinsing bowl 5: increase the soft feel of needle point method non-woven base fabric, further remove surperficial impurity and oil stain etc., guarantee surface quality of products.
Cylinder drying machine 6 is the single-column vertical structure, has 6 stainless steel drying cylinders, the saturated vapor heating, and temperature is at 110-120 ℃.Mainly acting as of cylinder drying machine 6:
1. prebake reduces the loss of dressing liquid in the production process simultaneously;
2. increase the uniformity on needle point method non-woven base fabric surface;
3. increase cohesive force and physical property between fiber and dressing liquid and fiber and the fiber;
4. reduction shrinkage factor.
Dryness finalization machine 7 is provided with the infrared ray edge detecting device, and its amplitude modulation width range is 700mm-1800mm, and the maximum temperature 200-220 of drying room ℃, the temperature difference in the drying room is controlled at ± and 2 ℃, guarantee that the needle point method non-woven base fabric obtains uniform drying and HEAT SETTING.Acting as of dryness finalization machine 7:
1. non-woven high-elastic material is inside comprehensively dried;
2, pad, behind the drying, the needle point method non-woven base fabric can continue is subjected to tension force, makes needle point method non-woven base fabric cross-direction shrinkage, the size instability, it is irregular to present fabric width, the shortcoming that selvedge is uneven.Tentering and typing through drying machine setting machine 7 will remedy top shortcoming, make the door width of cloth of needle point method non-woven base fabric neat, and the size form stable increases elastic force and improves surface effect.
The roller pressure of calendering machine 8 is 5000kg, admittance deep fat heating in the hot rolling smooth roll.Source of the gas adopts 0.4-0.6MPA compressed air.The topping roll of calendering machine 8 is a chrome-plated roller, and following bundle roller is a rubber rollers, and the kind of drive of employing is that the 4kw variable-frequency motor links to each other with the active roll by decelerator.
Acting as of calendering machine 8: be the operation that production line is controlled thickness at last together, the thickness and the permeability of control finished product (high-elasticity lining non-woven material) make finished surface Paint Gloss smooth.
Up-coiler 9 adopts the double sutomatic winding machine, spurs high-elastic nonwoven material inside by up-coiler 9, the most at last the curling rolling of finished product.
Claims (6)
1. production line of high-elasticity lining non-woven material comprises reel-off stand, padder, cylinder drying machine and up-coiler that the direction of transfer according to the needle point method non-woven base fabric sets gradually; It is characterized in that: be disposed with the far infrared drying machine between above-mentioned padder and the above-mentioned cylinder drying machine, steam washing trough and rinsing bowl, be disposed with dryness finalization machine and calender between above-mentioned cylinder drying machine and the above-mentioned up-coiler; Above-mentioned padder, far infrared drying machine, cylinder drying machine, dryness finalization machine, calender and up-coiler are respectively arranged with initiatively dragging motor.
2. production line of high-elasticity lining non-woven material according to claim 1 is characterized in that: be provided with second padder between above-mentioned reel-off stand and the above-mentioned far infrared drying machine, this second padder is provided with initiatively dragging motor.
3. production line of high-elasticity lining non-woven material according to claim 1 is characterized in that: the padding machine of above-mentioned padder adopts two roller inclined padding machines, and the roll of this two rollers inclined padding machine is a rubber roller, and the pressure of rubber roller is 3000kg～5000kg.
4. production line of high-elasticity lining non-woven material according to claim 1 is characterized in that: above-mentioned far infrared drying machine is an electrothermal far infrared drying machine.
5. production line of high-elasticity lining non-woven material according to claim 1 is characterized in that: the width range of the amplitude modulation of above-mentioned dryness finalization machine is 700mm-1800mm.
6. production line of high-elasticity lining non-woven material according to claim 1 is characterized in that: the roller pressure of above-mentioned calender is 3000kg～5000kg.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010201390435U CN201660766U (en) | 2010-02-25 | 2010-02-25 | High-elasticity lining nonwoven production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010201390435U CN201660766U (en) | 2010-02-25 | 2010-02-25 | High-elasticity lining nonwoven production line |
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| Publication Number | Publication Date |
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| CN201660766U true CN201660766U (en) | 2010-12-01 |
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| CN2010201390435U Expired - Lifetime CN201660766U (en) | 2010-02-25 | 2010-02-25 | High-elasticity lining nonwoven production line |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101798739B (en) * | 2010-02-25 | 2011-10-26 | 福建鑫华股份有限公司 | Production line of high-elasticity lining non-woven material |
| CN103966794A (en) * | 2014-05-16 | 2014-08-06 | 福建大力亚服装科技有限公司 | Anti-wrinkle pretreatment method for composite fabric lining |
| CN103981669A (en) * | 2014-06-05 | 2014-08-13 | 湖州博润实业有限公司 | High-temperature setting machine |
-
2010
- 2010-02-25 CN CN2010201390435U patent/CN201660766U/en not_active Expired - Lifetime
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101798739B (en) * | 2010-02-25 | 2011-10-26 | 福建鑫华股份有限公司 | Production line of high-elasticity lining non-woven material |
| CN103966794A (en) * | 2014-05-16 | 2014-08-06 | 福建大力亚服装科技有限公司 | Anti-wrinkle pretreatment method for composite fabric lining |
| CN103966794B (en) * | 2014-05-16 | 2016-01-13 | 福建大力亚服装科技有限公司 | The wrinkle resistant preprocess method of a kind of composite material lining |
| CN103981669A (en) * | 2014-06-05 | 2014-08-13 | 湖州博润实业有限公司 | High-temperature setting machine |
| CN103981669B (en) * | 2014-06-05 | 2016-02-10 | 湖州博润实业有限公司 | A kind of high-temperature forming machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20101201 Effective date of abandoning: 20111207 |