CN201644998U - Container overlapping welding system - Google Patents
Container overlapping welding system Download PDFInfo
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- CN201644998U CN201644998U CN2009202922234U CN200920292223U CN201644998U CN 201644998 U CN201644998 U CN 201644998U CN 2009202922234 U CN2009202922234 U CN 2009202922234U CN 200920292223 U CN200920292223 U CN 200920292223U CN 201644998 U CN201644998 U CN 201644998U
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- 238000003466 welding Methods 0.000 title claims abstract description 108
- 238000001514 detection method Methods 0.000 claims description 8
- 230000002265 prevention Effects 0.000 claims description 4
- 239000000779 smoke Substances 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 230000002708 enhancing effect Effects 0.000 abstract 1
- 238000000034 method Methods 0.000 description 3
- 230000003044 adaptive effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 238000012417 linear regression Methods 0.000 description 1
- 238000012067 mathematical method Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000007781 pre-processing Methods 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 238000005476 soldering Methods 0.000 description 1
- 239000003351 stiffener Substances 0.000 description 1
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Abstract
The utility model relates to a container overlapping welding system, comprising a welding gun, a movement platform and a control system, wherein the movable platform is used for bearing the welding gun; the control system is used for controlling the actions of the movable platform and the welding gun; and the control system comprises a controller, and a welding parameter adjusting module, a zero-point detecting module, a welding seam trapping module and a movable platform driving module which are connected with the controller. The welding track circulates from the welding stating point provided by the zero-point detecting module according to the welding track provided by the welding seam trapping module, the movement of the welding gun is controlled through the movable platform driving module, the working parameter of the welding gun is controlled by the welding parameter adjusting module, and then the overlapping welding seam of the container is automatically welded. Through enhancing the automation degree, the quality of welding seam and the stability can be effectively ensured, and the per capita production efficiency of the container is greatly enhanced.
Description
Technical field
The utility model relates to a kind of process equipment of container, relates in particular to a kind of welding equipment of container lap weld.
Background technology
Lap weld on the container is more, and workload is big, such as: the overlap joint of container roof plate and lintel plate, top board and top beam of laterally, top stiffener and lintel plate, front end lintel plate and preceding upper beam and door-plate and door crossbeam etc.The welding equipment that uses does not have tracking means at present, needs welding operation personnel notice high concentration in welding process, in time regulates, and could guarantee weldquality and stability thereof.As seen, existing welding equipment automaticity is lower, thereby efficient is lower, and weldquality and stability thereof depend on the welding operation personnel to a great extent, thereby weldquality and stability thereof can not effectively guarantee.
The utility model content
The technical problems to be solved in the utility model is, designs the welding equipment of the higher container overlap joint of a kind of automaticity.
The technical scheme that the above-mentioned technical problem of the utility model solution is taked is, a kind of container overlap welding welding system is proposed, comprise a welding gun, in order to the motion platform that carries this welding gun and control this motion platform and a control system of this welding gun action, this control system comprises controller and the welding parameter adjustment module that is connected with this controller, zero point detection module, weld seam trapping module and motion platform driver module, thereby the welding track that this controller provides according to this weld seam trapping module, from this zero point welding starting point that detection module provides begin to follow this welding track, the motion by this motion platform driver module control welding gun is also controlled the running parameter of this welding gun and is realized the welding of container lap weld automatically by this welding parameter adjustment module.
Compared with prior art, container overlap welding welding system of the present utility model by promoting automaticity, makes weldquality and stability thereof effectively to guarantee, increases substantially container production efficiency per capita simultaneously.
Description of drawings
Fig. 1 is a control system hardware block diagram among the container overlap welding welding system embodiment of the present utility model.
Fig. 2 is a control system software block diagram among the container overlap welding welding system embodiment of the present utility model.
The specific embodiment
Below in conjunction with accompanying drawing, the utility model is given elaboration further.
The embodiment of container overlap welding welding system of the present utility model comprises: a welding gun, in order to the motion platform that carries this welding gun and control this motion platform and a control system of this welding gun action, this control system is a computer software and hardware system.
As shown in Figure 1, the hardware components of this control system comprises controller 1 and the welding parameter adjustment module 2 that is connected with this controller 1, zero point detection module 3, weld seam trapping module 4 and motion platform driver module 5, thereby the welding track that this controller 1 can provide according to weld seam trapping module 4, from this at zero point welding starting point that detection module 3 provides begin to follow this welding track, the motion by these motion platform driver module 5 control welding guns also realizes the welding of container lap weld automatically by the running parameter of these welding parameter adjustment module 2 these welding guns of control.
As shown in Figure 2, the software section that operates on the above-mentioned controller 1 then comprises: operating system and driver, IMAQ and preprocessing subsystem, track identification tracing subsystem, welding parameter are from adaptive adjusting subsystem and user interface subsystem.
This motion platform comprises one X-axis-Y-axis-Z axle three-dimensional coordinate actuating mechanism; This motion platform driver module comprises an X-axis drive motors, a Y-axis drive motors and a Z axis drive motor.
This X-axis coordinate actuating mechanism comprises bilinear guide rail and Four-slider.
This, detection module comprised a position detecting switch at zero point.
This weld seam trapping module comprises a camera, an image processor that links to each other with this camera and a welding gun height tracing sensor.
This height tracing sensor is two near switch, laser sensor, ultrasonic sensor or electromagnetic sensor.Can carry out highly judging or the just measurement of absolute distance, feed back to controller then, controller provides to adjust up and down to instruct regulates motor for the welding gun height, the automatic adjusting of realization welding gun height.
This weld seam trapping module also comprises a baffle plate that is arranged between this camera and the welding gun, in case arc light, anti-splashing and preventing dust.
This weld seam trapping module also comprises the dustproof and Smoke prevention protection system of a camera, and this dustproof Smoke prevention protection system that reaches comprises a blower fan or compressed air interface.By blower fan or compressed air by the camera end and around keep certain pressure, enter in the camera with preventing dust.
This weld seam trapping module also comprises a side direction light filling system, correctly catches weld seam with auxiliary this camera.
The operation principle of the embodiment of container overlap welding welding system of the present utility model comprises:
The container overlap joint is welded with scanning and two kinds of forms of real-time tracking in advance.Earlier workpiece is delivered to welding bench, then workpiece is carried out horizontal and vertical automatic location, guarantee that weld seam is positioned at the camera field range; Sensor sends workpiece and puts signal in place to controller, and welding procedure starts, and presses the angle to compress; Then camera and height sensor descend, height sensor sends a signal to controller after detecting workpiece or arriving setting height, controller sends instruction again and begins scanning searching welding starting point to driver and camera system, through the image that collects is carried out the filtering de-noising, adopt medium filtering, mathematical method such as linear regression and arithmetic average draws seam track after handling, this feedback information is given controller, controller sends instruction again and carries out transverse path adjustment and speed of welding from adaptive adjusting to driver, simultaneously carry out the adjustment of welding gun height according to the detected information of height sensor, welding finishes the back welding machine and automatically resets.
Compared with prior art, the embodiment of container overlap welding welding system of the present utility model, can realize soldering joint automatic tracking fully, not needing separately, the arrangement personnel carry out seam track and welding parameter adjustment, simultaneously can carry out many machine on-line jobs, realize many machines of one man operation, promote operating efficiency per capita, guarantee welding quality.
Foregoing is preferred embodiment of the present utility model only, is not to be used to limit embodiment of the present utility model, so protection domain of the present utility model should be as the criterion with the desired protection domain of claims.
Claims (10)
1. container overlap welding welding system, comprise a welding gun, it is characterized in that, also comprise: in order to the motion platform that carries this welding gun and control this motion platform and a control system of this welding gun action, this control system comprises controller and the welding parameter adjustment module that is connected with this controller, zero point detection module, weld seam trapping module and motion platform driver module, thereby the welding track that this controller provides according to this weld seam trapping module, from this zero point welding starting point that detection module provides begin to follow this welding track, control the motion of this welding gun and control the running parameter of this welding gun by this welding parameter adjustment module and realize the welding of container lap weld automatically by this motion platform driver module.
2. container overlap welding welding system as claimed in claim 1 is characterized in that: this motion platform comprises one X-axis-Y-axis-Z axle three-dimensional coordinate actuating mechanism; This motion platform driver module comprises an X-axis drive motors, a Y-axis drive motors and a Z axis drive motor.
3. container overlap welding welding system as claimed in claim 2 is characterized in that: this X-axis coordinate actuating mechanism comprises bilinear guide rail and Four-slider.
4. container overlap welding welding system as claimed in claim 1 is characterized in that: this, detection module comprised a position detecting switch at zero point.
5. as the arbitrary described container overlap welding welding system of claim 1 to 4, it is characterized in that: this weld seam trapping module comprises a camera, an image processor that links to each other with this camera and a welding gun height tracing sensor.
6. container overlap welding welding system as claimed in claim 5 is characterized in that: this height tracing sensor is two near switch, laser sensor, ultrasonic sensor or electromagnetic sensor.
7. container overlap welding welding system as claimed in claim 5 is characterized in that: this weld seam trapping module also comprises a baffle plate that is arranged between this camera and the welding gun.
8. container overlap welding welding system as claimed in claim 5 is characterized in that: this weld seam trapping module comprises that also a side direction light filling system correctly catches weld seam with auxiliary this camera.
9. container overlap welding welding system as claimed in claim 5 is characterized in that: this weld seam trapping module also comprises the dustproof and Smoke prevention protection system of a camera.
10. container overlap welding welding system as claimed in claim 9 is characterized in that: this dustproof Smoke prevention protection system that reaches comprises a blower fan or compressed air interface.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009202922234U CN201644998U (en) | 2009-12-24 | 2009-12-24 | Container overlapping welding system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009202922234U CN201644998U (en) | 2009-12-24 | 2009-12-24 | Container overlapping welding system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201644998U true CN201644998U (en) | 2010-11-24 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009202922234U Expired - Lifetime CN201644998U (en) | 2009-12-24 | 2009-12-24 | Container overlapping welding system |
Country Status (1)
| Country | Link |
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| CN (1) | CN201644998U (en) |
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102764928A (en) * | 2012-08-10 | 2012-11-07 | 上海市东方海事工程技术有限公司 | Servocontrol-based automatic electric welding analytic system and usage method thereof |
| CN103418944A (en) * | 2012-05-21 | 2013-12-04 | 上海航天设备制造总厂 | Image recognition system for automatic welding of solar cell array |
| CN103722278A (en) * | 2013-11-18 | 2014-04-16 | 南京鹏力科技有限公司 | Laser tracking method and system for welding manipulator groove weld track |
| CN103846529A (en) * | 2012-12-07 | 2014-06-11 | 中国国际海运集装箱(集团)股份有限公司 | Automatic welding device and welding system for front wallboard of container |
| CN104588901A (en) * | 2014-12-08 | 2015-05-06 | 重庆瑞阳科技开发有限公司 | Welding method |
| CN104759736A (en) * | 2014-01-07 | 2015-07-08 | 中国国际海运集装箱(集团)股份有限公司 | Container corrugated plate welding robot and visual servo control system thereof |
| CN105598600A (en) * | 2016-02-02 | 2016-05-25 | 上海理工大学 | Method for independently locating welding lines of box-type parts and automatically generating tracks |
| CN105945467A (en) * | 2016-05-10 | 2016-09-21 | 成都熊谷加世电器有限公司 | Rotary lap joint control system for welding units of pipeline internal welding machine |
| CN106841386A (en) * | 2017-02-15 | 2017-06-13 | 吉林大学 | Compact hand-held solder joint ultrasound automatic scanning device |
| CN108015458A (en) * | 2017-12-07 | 2018-05-11 | 王群 | Container welding method and device |
| CN116117389A (en) * | 2022-12-29 | 2023-05-16 | 广东中南人防防护设备工程有限公司 | Intelligent welding control system of civil air defense ventilation equipment |
-
2009
- 2009-12-24 CN CN2009202922234U patent/CN201644998U/en not_active Expired - Lifetime
Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103418944A (en) * | 2012-05-21 | 2013-12-04 | 上海航天设备制造总厂 | Image recognition system for automatic welding of solar cell array |
| CN102764928A (en) * | 2012-08-10 | 2012-11-07 | 上海市东方海事工程技术有限公司 | Servocontrol-based automatic electric welding analytic system and usage method thereof |
| CN102764928B (en) * | 2012-08-10 | 2015-08-12 | 上海市东方海事工程技术有限公司 | Based on servo-controlled automatic electric weld(ing) analytical system and using method thereof |
| CN103846529A (en) * | 2012-12-07 | 2014-06-11 | 中国国际海运集装箱(集团)股份有限公司 | Automatic welding device and welding system for front wallboard of container |
| CN103722278A (en) * | 2013-11-18 | 2014-04-16 | 南京鹏力科技有限公司 | Laser tracking method and system for welding manipulator groove weld track |
| CN103722278B (en) * | 2013-11-18 | 2016-03-09 | 中船重工鹏力（南京）智能装备系统有限公司 | A kind of laser addressed method and system of welding manipulator groove weld track |
| CN104759736A (en) * | 2014-01-07 | 2015-07-08 | 中国国际海运集装箱(集团)股份有限公司 | Container corrugated plate welding robot and visual servo control system thereof |
| CN104759736B (en) * | 2014-01-07 | 2018-05-22 | 深圳中集智能科技有限公司 | Container corrugated plate welding robot and its Visual servoing control system |
| CN104588901A (en) * | 2014-12-08 | 2015-05-06 | 重庆瑞阳科技开发有限公司 | Welding method |
| CN105598600A (en) * | 2016-02-02 | 2016-05-25 | 上海理工大学 | Method for independently locating welding lines of box-type parts and automatically generating tracks |
| CN105598600B (en) * | 2016-02-02 | 2018-06-19 | 上海理工大学 | A kind of box part weld seam independently seeks position and track automatic generation method |
| CN105945467A (en) * | 2016-05-10 | 2016-09-21 | 成都熊谷加世电器有限公司 | Rotary lap joint control system for welding units of pipeline internal welding machine |
| CN106841386A (en) * | 2017-02-15 | 2017-06-13 | 吉林大学 | Compact hand-held solder joint ultrasound automatic scanning device |
| CN108015458A (en) * | 2017-12-07 | 2018-05-11 | 王群 | Container welding method and device |
| CN116117389A (en) * | 2022-12-29 | 2023-05-16 | 广东中南人防防护设备工程有限公司 | Intelligent welding control system of civil air defense ventilation equipment |
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Legal Events
| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20101124 |