CN201613414U - Container butt welding system - Google Patents
Container butt welding system Download PDFInfo
- Publication number
- CN201613414U CN201613414U CN2009202922215U CN200920292221U CN201613414U CN 201613414 U CN201613414 U CN 201613414U CN 2009202922215 U CN2009202922215 U CN 2009202922215U CN 200920292221 U CN200920292221 U CN 200920292221U CN 201613414 U CN201613414 U CN 201613414U
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- butt welding
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- 238000003466 welding Methods 0.000 title claims abstract description 109
- 238000001514 detection method Methods 0.000 claims abstract description 10
- 230000007246 mechanism Effects 0.000 claims description 8
- 230000009471 action Effects 0.000 claims description 4
- 230000004888 barrier function Effects 0.000 claims description 4
- 230000007306 turnover Effects 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 239000000463 material Substances 0.000 description 5
- 238000000034 method Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 230000003044 adaptive effect Effects 0.000 description 1
- 239000003500 flue dust Substances 0.000 description 1
- 210000001503 joint Anatomy 0.000 description 1
- 238000012417 linear regression Methods 0.000 description 1
- 238000012067 mathematical method Methods 0.000 description 1
- 238000003032 molecular docking Methods 0.000 description 1
- 238000007781 pre-processing Methods 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000005476 soldering Methods 0.000 description 1
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- Butt Welding And Welding Of Specific Article (AREA)
Abstract
A container butt welding system comprises a welding gun, a welding slot, a moving platform and a control system, wherein the welding slot is used for the welding gun to butt container parts, the moving platform is used for bearing the welding gun, and the control system is used for controlling movement of the moving platform and the welding gun. The control system includes a controller, a welding parameter adjusting module, a zero detection module, a welding joint capturing module and a moving platform driving module, wherein the welding parameter adjusting module, the zero detection module, the welding joint capturing module and the moving platform driving module are connected with the controller. Accordingly, the controller controls the movement of the welding gun through the moving platform driving module according to a welding track provided by the welding joint capturing module by starting from a welding initial point along the welding track, and controls work parameters of the welding gun through the welding parameter adjusting module so as to automatically realize butt welding of the container parts. By improving automation degree, the container butt welding system is capable of effectively ensuring quality and stability of welding joints, and simultaneously substantially improving per-capita production efficiency of containers.
Description
Technical field
The utility model relates to a kind of process equipment of container, relates in particular to the butt welding equipment of a kind of container plate and sheet material, section bar and section bar and sheet material and section bar.
Background technology
Butt weld is more on the container, and workload is big, as between docking between: sheet material and the sheet material, sheet material and the section bar dock and section bar and section bar between dock etc.The butt welding equipment that uses does not have tracking means at present, needs welding operation personnel notice high concentration also in time to regulate in welding process, could guarantee weldquality and stability thereof.As seen, existing butt welding automation degree of equipment is lower, thereby production efficiency is low, and weldquality and stability thereof depend on the welding operation personnel to a great extent, thereby weldquality and stability thereof can not effectively guarantee.
The utility model content
The technical problems to be solved in the utility model is, designs the higher container butt welding equipment of a kind of automaticity.
The technical scheme that the above-mentioned technical problem of the utility model solution is taked is, a kind of container butt welding system is proposed, comprise a welding gun, a welding groove that supplies this welding gun that the container parts are docked, in order to the motion platform that carries this welding gun and control this motion platform and a control system of this welding gun action, this control system comprises controller and the welding parameter adjustment module that is connected with this controller, zero point detection module, weld seam trapping module and motion platform driver module, thereby the welding track that this controller provides according to this weld seam trapping module, from this zero point welding starting point that detection module provides begin to follow this welding track, control the motion of this welding gun and control the running parameter of this welding gun by this welding parameter adjustment module and realize the butt welding of container parts automatically by this motion platform driver module.
Compared with prior art, container butt welding of the present utility model system by promoting automaticity, makes weldquality and stability thereof effectively to guarantee, increases substantially container production efficiency per capita simultaneously.
Description of drawings
Fig. 1 is a control system hardware block diagram in the container butt welding system embodiment of the present utility model.
Fig. 2 is a control system software block diagram in the container butt welding system embodiment of the present utility model.
The specific embodiment
Below in conjunction with accompanying drawing, the utility model is given elaboration further.
The embodiment of container butt welding of the present utility model system comprises: a welding gun, a welding groove that the container parts is docked for this welding gun, in order to the motion platform that carries this welding gun and control this motion platform and a control system of this welding gun action, this control system is a computer software and hardware system.
As shown in Figure 1, the hardware components of this control system comprises controller 1 and the welding parameter adjustment module 2 that is connected with this controller 1, zero point detection module 3, weld seam trapping module 4 and motion platform driver module 5, thereby the welding track that this controller 1 can provide according to this weld seam trapping module 4, from this at zero point welding starting point that detection module 3 provides begin to follow this welding track, the motion by these motion platform driver module 5 control welding guns also realizes the butt welding of container parts automatically by the running parameter of these welding parameter adjustment module 2 these welding guns of control.
As shown in Figure 2, the software section that operates on the above-mentioned controller 1 then comprises: operating system and driver, IMAQ and preprocessing subsystem, gap recognition subsystem, track identification subsystem, welding parameter are from adaptive adjusting subsystem and user interface subsystem.
This motion platform comprises one an X-axis-Y-axis plane coordinates actuating mechanism and a knee-action mechanism; This motion platform driver module comprises that an X-axis drive motors, a Y-axis drive motors and a Z axle drive cylinder.
This X-axis actuating mechanism comprises bilinear guide rail and Four-slider.
This, detection module comprised a position detecting switch that is arranged on the welding starting point at zero point.
The degree of depth of this welding groove is arranged on more than 40 millimeters.Preferably, the degree of depth of welding groove is arranged between the 40-50 millimeter, thereby can guarantee effectively that this weld seam trapping module 4 correctly catches welding track and weld gap.
This weld seam trapping module comprises a camera and an image processor that links to each other with this camera.
The embodiment of container butt welding of the present utility model system also comprises a camera protection mechanism, the barrier driving cylinder that it comprises a baffle plate that can turn down up and down and promotes this baffle plate turnover, this barrier driving cylinder is controlled by this controller, this controller is when catching welding track by this weld seam trapping module, control the turnover downwards of this baffle plate and make this camera directly towards container parts to be welded, this controller is when welding by this welding gun, control the upwards turnover and cover this camera of this baffle plate, thus the arc light that produces can effectively prevent to weld the time, splash or flue dust etc. causes damage to camera.
The operation principle of the embodiment of container butt welding of the present utility model system comprises:
The container butt joint is welded with scanning and two kinds of forms of real-time tracking in advance.Earlier plate is delivered in the automatic welder(welding machine), just be placed in above-mentioned welding groove below, then plate is carried out X-axis and Y-axis is located automatically, guarantee that weld seam is positioned at welding groove, at this moment sensor sends plate in-position signal and gives control system, welding procedure starts: at first be to press the angle to compress, camera orders about by driving cylinder then, drop to its focal position, and the action by motion platform moves to the weld seam original position and begins weld seam scanning, carry out the IMAQ operation, then the image that collects is carried out the filtering de-noising, adopt medium filtering, mathematical methods such as linear regression are handled and are drawn seam track and fit-up gap, these information offer controller, controller sends instruction again and gives the motion of motion platform driver module control welding gun and pass through the running parameter (speed of welding of welding parameter adjustment module to this welding gun, welding current) self adaptation is regulated, and automatically resets after welding is finished.
Compared with prior art, the embodiment of container butt welding of the present utility model system, can realize soldering joint automatic tracking fully, not needing separately, the arrangement personnel carry out seam track and welding parameter adjustment, simultaneously can carry out many machine on-line jobs, realize many machines of one man operation, promote operating efficiency per capita, guarantee welding quality.
Foregoing is preferred embodiment of the present utility model only, is not to be used to limit embodiment of the present utility model, so protection domain of the present utility model should be as the criterion with the desired protection domain of claims.
Claims (9)
1. container butt welding system, comprise a welding gun and a welding groove that the container parts is docked for this welding gun, it is characterized in that, also comprise: in order to the motion platform that carries this welding gun and control this motion platform and a control system of this welding gun action, this control system comprises controller and the welding parameter adjustment module that is connected with this controller, zero point detection module, weld seam trapping module and motion platform driver module, thereby the welding track that this controller provides according to this weld seam trapping module, from this zero point welding starting point that detection module provides begin to follow this welding track, control the motion of this welding gun and control the running parameter of this welding gun by this welding parameter adjustment module and realize the butt welding of container parts automatically by this motion platform driver module.
2. container butt welding as claimed in claim 1 system, it is characterized in that: this motion platform comprises one X-axis-Y-axis plane coordinates actuating mechanism; This motion platform driver module comprises an X-axis drive motors and a Y-axis drive motors.
3. container butt welding as claimed in claim 2 system, it is characterized in that: this motion platform also comprises a knee-action mechanism; This motion platform driver module comprises that also a Z axle drives cylinder.
4. container butt welding as claimed in claim 2 system, it is characterized in that: this X-axis actuating mechanism comprises bilinear guide rail and Four-slider.
5. container butt welding as claimed in claim 1 system, it is characterized in that: the degree of depth of this welding groove is arranged on more than 40 millimeters.
6. container butt welding as claimed in claim 5 system, it is characterized in that: the degree of depth of this welding groove is arranged between the 40-50 millimeter.
7. as the arbitrary described container butt welding of claim 1 to 6 system, it is characterized in that: this weld seam trapping module comprises a camera and an image processor that links to each other with this camera.
8. container butt welding as claimed in claim 7 system, it is characterized in that: this butt welding system also comprises a camera protection mechanism, the barrier driving cylinder that it comprises a baffle plate that can turn down up and down and promotes this baffle plate turnover, this barrier driving cylinder is controlled by this controller.
9. as the arbitrary described container butt welding of claim 1 to 6 system, it is characterized in that: this, detection module comprised a position detecting switch at zero point.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009202922215U CN201613414U (en) | 2009-12-24 | 2009-12-24 | Container butt welding system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009202922215U CN201613414U (en) | 2009-12-24 | 2009-12-24 | Container butt welding system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201613414U true CN201613414U (en) | 2010-10-27 |
Family
ID=42999786
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009202922215U Expired - Lifetime CN201613414U (en) | 2009-12-24 | 2009-12-24 | Container butt welding system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201613414U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104759736A (en) * | 2014-01-07 | 2015-07-08 | 中国国际海运集装箱(集团)股份有限公司 | Container corrugated plate welding robot and visual servo control system thereof |
| CN106271168A (en) * | 2016-10-10 | 2017-01-04 | 中国地质大学（武汉） | A kind of corner post of container robot welding system |
| CN110346812A (en) * | 2018-04-08 | 2019-10-18 | 吉林启星铝业有限公司 | Pre-assembled detection method and system before a kind of high-speed train frame body sectional material welds |
| CN114734143A (en) * | 2022-03-31 | 2022-07-12 | 苏州大学 | Weld joint tracking method based on image processing |
-
2009
- 2009-12-24 CN CN2009202922215U patent/CN201613414U/en not_active Expired - Lifetime
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104759736A (en) * | 2014-01-07 | 2015-07-08 | 中国国际海运集装箱(集团)股份有限公司 | Container corrugated plate welding robot and visual servo control system thereof |
| CN104759736B (en) * | 2014-01-07 | 2018-05-22 | 深圳中集智能科技有限公司 | Container corrugated plate welding robot and its Visual servoing control system |
| CN106271168A (en) * | 2016-10-10 | 2017-01-04 | 中国地质大学（武汉） | A kind of corner post of container robot welding system |
| CN106271168B (en) * | 2016-10-10 | 2019-08-20 | 中国地质大学（武汉） | A kind of corner post of container robot welding system |
| CN110346812A (en) * | 2018-04-08 | 2019-10-18 | 吉林启星铝业有限公司 | Pre-assembled detection method and system before a kind of high-speed train frame body sectional material welds |
| CN114734143A (en) * | 2022-03-31 | 2022-07-12 | 苏州大学 | Weld joint tracking method based on image processing |
| CN114734143B (en) * | 2022-03-31 | 2024-06-04 | 苏州大学 | Weld joint tracking method based on image processing |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20101027 |