CN201638049U - Taking indicating system and production equipment - Google Patents
Taking indicating system and production equipment Download PDFInfo
- Publication number
- CN201638049U CN201638049U CN2009202162005U CN200920216200U CN201638049U CN 201638049 U CN201638049 U CN 201638049U CN 2009202162005 U CN2009202162005 U CN 2009202162005U CN 200920216200 U CN200920216200 U CN 200920216200U CN 201638049 U CN201638049 U CN 201638049U
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- Prior art keywords
- getting
- converted products
- controller
- operating personnel
- indication mechanism
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- Control Of Conveyors (AREA)
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Abstract
The utility model discloses a taking indicating system and production equipment having the taking indicating system. The disclosed taking indicating system comprises a scanning device, a controller and an indicating device; the scanning device is used for obtaining the information of processing products; the controller sends out directive commands to an indicating device at a preset position according to the information of processing products obtained by the scanning device; and the indicating device products prearranged signals according to the directive commands. The optimized technical scheme further comprises an induction device and a comprehensive alarming device; the induction device produces taking position signals according to the taking position of operating staff; the controller can judge whether the taking position of the operating staff to be right according to the taking position signals produced by the induction device; if not, alarming commands are sent to the comprehensive alarming device; and the comprehensive alarming device sends out alarming signals according to the alarming commands. The taking indicating system provided by the utility model can remind the taking position with a dynamic mode, thereby improving the assembling efficiency of products and decreasing the failure rate of products.
Description
Technical field
The utility model relates to gets the material indication mechanism in a kind of production line, also relates to a kind of production equipment that this gets the material indication mechanism that has.
Background technology
In the large-scale production process, on production line converted products being assembled is the very general mode of production.Along with the product complexity increases, the increasing progressively of product component quantity, the complicacy of product assembling also increases gradually; Therefore, how production line production improves the product assembling efficiency, reduces the error of product assembling, improves the important content that product percent of pass becomes enterprise production technology aspect.
Current, at technical elements, mainly the raising product assembling efficiency aspect two reduces the error of product assembling.An aspect is to improve the modularization of product, improves the versatility and the interchangeability of each parts of product, thereby simplifies the process of the assembling of product, makes things convenient for the assembling of product; Be that production line is rationalized adjustment on the other hand, to coordinate the assembling of each several part.
In order to guide or guiding operation personnel's assembling, usually on production line, different material is placed in the material box, and material box arranged with reasonable manner, and on material box, material is shown with predetermined mark, with in process of production, guiding operation personnel obtain suitable material, mistake when reducing to get material improves packaging efficiency.But there is the deficiency of two aspects in this mode, the one, can not avoid operating personnel's error, and the 2nd, be difficult to improve the efficient of product processing.
The utility model content
At the problems referred to above, first purpose of the present utility model is, a kind of material indication mechanism of getting is provided, get material level with the enough a kind of dynamical fashion promptings of energy and put, thus minimizing operating personnel's error, the packaging efficiency of raising product reduces the product disqualification rate.
Second purpose of the present utility model is, a kind of above-mentioned production equipment of getting the material indication mechanism that has is provided.
In order to realize above-mentioned first purpose, the material indication mechanism of getting that the utility model provides comprises scanister, controller and indicating device;
Described scanister is used to obtain converted products information;
Described controller sends indicator according to the indicating device of converted products information to the precalculated position that scanister obtains;
Described indicating device produces prearranged signals according to indicator, so that operating personnel get material according to prearranged signals.
Preferably, get the material indication mechanism and also comprise induction installation and integrated alarm device;
Described induction installation is buied property to give birth to and is got material level and put signal according to operating personnel's the material level of getting;
Whether described controller can also be put signal decision operation personnel and get material level and put correct according to the material level of getting that induction installation produces; If not, then send alarm command to the integrated alarm device;
Described integrated alarm device sends alerting signal according to alarm command.
Preferably, get the material indication mechanism and also comprise locking system;
Described controller can also be put signal according to the material level of getting that described induction installation produces, and determines that operating personnel get the material number of times and whether meet pre-provisioning request, if then send unlock command to described locking system;
When not receiving unlock command, described locking system can be with the converted products locking; When receiving unlock command, described locking system is removed the locking to converted products.
Preferably, get the material indication mechanism and also comprise the material box warning device;
Described controller can also be put signal according to the material level of getting that induction installation produces, and determines operating personnel's getting the material number of times and whether meet pre-provisioning request in predetermined material box, and if not, then the material box warning device to this predetermined material box sends alarm command;
Described material box warning device sends alerting signal according to alarm command.
In order to realize above-mentioned second purpose, the production equipment that the utility model provides comprises a plurality of material box and carries the conveying belt of converted products, be placed with the used material of converted products in the described material box, comprise that also above-mentioned any get the material indication mechanism, the scanning window of described scanister is relative with conveying belt, and described indicating device is installed on the described material box.
Compared with prior art, what the utility model provided gets in the material indication mechanism, and described scanister is used to obtain converted products information, and gives controller with the converted products information conveyance that obtains; Preset the information of a plurality of products in the controller, and the position that stores correlative and indicating device concerns, therefore controller can be determined the material of this product needed according to the converted products information that scanister obtains, and sends indicator according to the correlative of storage and the position indicating device of relation to the precalculated position of indicating device; The described indicating device in precalculated position produces prearranged signals according to indicator, so that operating personnel get material according to prearranged signals.Because indicating device can be got material in correct position by prearranged signals pilot operationp personnel, therefore, can improve the efficient of getting material, reduce and get the material error; And then packaging efficiency that can production reduces the disqualification rate of production.
In further technical scheme, get the material indication mechanism and also comprise induction installation and integrated alarm device; Described induction installation is buied property to give birth to and is got material level and put signal according to operating personnel's the material level of getting, and this is got material level put signal conveys and give controller; Whether described controller is according to the product related information of storage, put signal decision operation personnel and get material level and put correct according to the material level of getting that induction installation produces; If not, then send alarm command to the integrated alarm device, the integrated alarm device sends alerting signal according to alarm command, can in time stop operating personnel's faulty operation; If then no longer handle.
In further technical scheme, get the material indication mechanism and also comprise locking system; Described controller stores converted products in advance and gets the material number of times in predetermined station or position, thereby can put signal according to the material level of getting that induction installation produces, determine that operating personnel get the material number of times and whether meet pre-provisioning request, if, illustrate that then these operating personnel operate correctly, and finished product processing, send unlock command to locking system then, converted products is moved at production line, enter next station; If not, illustrate that then this station manipulation is incorrect, perhaps installation process does not reach pre-determined number, controller does not send unlock command to locking system, and described locking system keeps locking, like this, converted products just can't enter next station by this station, this just can be avoided substandard product to enter next station, guarantees the qualification rate of converted products, prevents that substandard product from rolling off the production line.
In further optional technical scheme, get the material indication mechanism and also comprise a plurality of material box warning devices; Described controller can also be put signal according to the material level of getting that induction installation produces, determine operating personnel's getting the material number of times and whether meet pre-provisioning request in predetermined material box, if not, and definite operating personnel get material in the unclassified stores box, can determine that then operating personnel have produced error, at this moment, controller sends alarm command to the material box warning device of this predetermined material box, the material box warning device sends alerting signal according to alarm command, alerting signal is reminded operating personnel, to stop the generation of error.
Have above-mentioned technique effect owing to get the material indication mechanism, have this production equipment of getting the material indication mechanism and also have the corresponding techniques effect.
Description of drawings
Fig. 1 is the structured flowchart of getting the material indication mechanism that the utility model embodiment provides.
Embodiment
Below in conjunction with accompanying drawing content of the present utility model is described in detail, the description of this part only is exemplary and explanatory, should any restriction not arranged to protection domain of the present utility model.
Please refer to Fig. 1, this figure is the structured flowchart of getting the material indication mechanism that the utility model embodiment provides.
The material indication mechanism of getting that embodiment provides comprises scanister 100, controller 200 and a plurality of indicating device 300.
Described scanister 100 is installed on the suitable production equipment of production line, and its scanning window is relative with converted products on the conveying belt; Post the bar code of converted products in the precalculated position of converted products, bar code is represented type, model or other information of this product.Scanister 100 obtains bar code information by scanning window, promptly obtains converted products information, and gives controller 200 with the converted products information conveyance that obtains.Preset the relevant information of predetermined prod in the controller 200, and store the position relation of relevant material box of this product and indicating device 300; After obtaining converted products information, controller 200 can be determined the material of these converted products needs according to converted products information, and sends indicator according to the correlative of storage and the position indicating device 300 of relation to the precalculated position of indicating device 300.Indicating device 300 is installed in the correct position of material box, to get material by prearranged signals indication operating personnel.The indicating device 300 in precalculated position produces prearranged signals according to indicator, and operating personnel get material according to prearranged signals, install or other work.Because the indicating device 300 in precalculated position can be got material in correct position by prearranged signals pilot operationp personnel, therefore, getting that this example provides expects that indication mechanism can improve the efficient of getting material, reduces and gets the material error; And then the packaging efficiency of raising product, the disqualification rate of reduction product.
For when operating personnel slip up, remind operating personnel by the mode that is fit to; Get the material indication mechanism and can also comprise a plurality of induction installations 400 and the integrated alarm device 500 that is fit to.A plurality of induction installations 400 are installed in the appropriate location of a plurality of material box respectively, move to respond to the material of getting of determining operating personnel, and buy property to give birth to and get material level and put signal according to operating personnel's the material level of getting, and this is got material level put signal conveys to controller 200, induction installation 400 can be a grating sensing system.Whether described controller 200 is according to the product related information of storage, put signal decision operation personnel and get material level and put correct according to the material level of getting that a plurality of induction installations 400 produce.If not, then send alarm command to integrated alarm device 500, integrated alarm device 500 sends alerting signal according to alarm command, and the error that so just can remind operating personnel's installment work to exist is with timely prevention operating personnel's faulty operation.If then no longer handle.Integrated alarm device 500 has multiple choices, according to the difference of working environment, can select the warning device that is fit to, and such as in more quiet environment, the warning device that can select a sound is to produce audible ringing signal; In more noisy environment, can select flashing alarm device for use, with generation flicker alerting signal, or the like.
For the faulty operation that prevents that operating personnel are artificial, get the material indication mechanism and can also comprise locking system 600.Locking system 600 is installed on the production line, and locking system has two states: the one, and lockup state, under this state, locking system 600 can be with the converted products locking, and converted products can not arrive next station from production line; The 2nd, released state, under this state, the locking that locking system 600 solves converted products, converted products can enter next station; Locking system 600 can be provided for use by the structure that provides in the prior art, such as, can select automatic pinning mechanism for use, to realize locking to converted products.Described controller 200 in advance storing predetermined converted products get the material number of times, thereby can put signal according to the material level of getting that induction installation 400 produces, determine that operating personnel get the material number of times and whether meet pre-provisioning request, if, illustrate that then these operating personnel operate correctly, and finished the work of this station, send unlock command to locking system 600, converted products is being moved at production line, enter next station; If not, illustrate that then this station manipulation is incorrect, perhaps installation process does not reach pre-determined number, controller 200 does not send unlock command to locking system, described locking system keeps lockup state, avoiding substandard product to enter next station, thereby guarantee the qualification rate of product, prevent that substandard product from rolling off the production line.Certainly, controller also can determine whether installation process meets pre-provisioning request by determining the number of times of getting material, getting the material number of times when meeting pre-provisioning request, sends corresponding unlock command to locking system, to solve the locking to converted products.
In order to realize monitoring to the converted products process, to get the material indication mechanism and can also comprise a plurality of material box warning devices 700, a plurality of material box warning devices 700 are installed in the suitable position of a plurality of material box respectively; Described controller 200 can also be put signal according to the material level of getting that induction installation 400 produces, determine operating personnel's getting the material number of times and whether meet pre-provisioning request in predetermined material box, if not, and definite operating personnel get material in the unclassified stores box, can determine that then operating personnel have produced error, at this moment, controller 200 sends alarm command to the material box warning device 700 of this predetermined material box, material box warning device 700 sends alerting signal according to alarm command, alerting signal is reminded operating personnel, to stop the generation of error.Such as, if the converted products process need is installed a parts a again after 5 screws are installed; If operating personnel are after having got 4 screws, just reach parts a, this moment, controller 200 just can not meet pre-provisioning request by the material number of times of getting of decision operation personnel in having the material box of screw, at this moment, just can send alarm command to the material box warning device 700 that is installed in the material box of depositing screw, make this material box warning device 700 produce alerting signal, remind operating personnel to note.
The production equipment that the utility model provides comprises a plurality of material box and carries the conveying belt of converted products, be placed with the used material of converted products in the described material box, comprise that also above-mentioned any get the material indication mechanism, the scanning window of described scanister is relative with conveying belt, and described indicating device is installed on the material box.Have above-mentioned technique effect owing to get the material indication mechanism, have this production equipment of getting the material indication mechanism and also have the corresponding techniques effect.
The above only is a preferred implementation of the present utility model; should be understood that; for those skilled in the art; under the principle prerequisite that does not break away from the utility model description; can also make some improvements and modifications, these improvements and modifications also should be considered as protection domain of the present utility model.
Claims (5)
1. get the material indication mechanism for one kind, it is characterized in that, comprise scanister, controller and indicating device;
Described scanister is used to obtain converted products information;
Described controller sends indicator according to the indicating device of converted products information to the precalculated position that scanister obtains;
Described indicating device produces prearranged signals according to indicator, so that operating personnel get material according to prearranged signals.
2. the material indication mechanism of getting according to claim 1 is characterized in that, also comprises induction installation and integrated alarm device;
Described induction installation is buied property to give birth to and is got material level and put signal according to operating personnel's the material level of getting;
Whether described controller can also be put signal decision operation personnel and get material level and put correct according to the material level of getting that induction installation produces; If not, then send alarm command to the integrated alarm device;
Described integrated alarm device sends alerting signal according to alarm command.
3. the material indication mechanism of getting according to claim 2 is characterized in that, also comprises locking system;
Described controller can also be put signal according to the material level of getting that described induction installation produces, and determines that operating personnel get the material number of times and whether meet pre-provisioning request, if then send unlock command to described locking system;
When not receiving unlock command, described locking system can be with the converted products locking; When receiving unlock command, described locking system is removed the locking to converted products.
4. the material indication mechanism of getting according to claim 2 is characterized in that, also comprises the material box warning device;
Described controller can also be put signal according to the material level of getting that induction installation produces, and determines operating personnel's getting the material number of times and whether meet pre-provisioning request in predetermined material box, and if not, then the material box warning device to this predetermined material box sends alarm command;
Described material box warning device sends alerting signal according to alarm command.
5. production equipment, the conveying belt that comprises a plurality of material box and conveying converted products, be placed with the used material of converted products in the described material box, it is characterized in that, comprise each described material indication mechanism of getting of claim 1-4, the scanning window of described scanister is relative with conveying belt, and described indicating device is installed on the described material box.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009202162005U CN201638049U (en) | 2009-09-17 | 2009-09-17 | Taking indicating system and production equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009202162005U CN201638049U (en) | 2009-09-17 | 2009-09-17 | Taking indicating system and production equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201638049U true CN201638049U (en) | 2010-11-17 |
Family
ID=43082553
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009202162005U Expired - Lifetime CN201638049U (en) | 2009-09-17 | 2009-09-17 | Taking indicating system and production equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201638049U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102502213A (en) * | 2011-12-29 | 2012-06-20 | 莱顿汽车部件（苏州）有限公司 | Defective part protection slipway for unidirectional coupler of generator |
| CN104392323A (en) * | 2014-11-27 | 2015-03-04 | 英业达科技有限公司 | Intelligent production operation instruction method and system |
| CN104950697A (en) * | 2014-03-27 | 2015-09-30 | 朱玉雯 | Error-proofing method and structure thereof |
| CN105304038A (en) * | 2015-09-10 | 2016-02-03 | 上海哥瑞利软件有限公司 | Liquid crystal panel module factory automatic task assigning method |
| CN109901535A (en) * | 2019-02-27 | 2019-06-18 | 上海理工大学 | A kind of magnetic force auxiliary mistake proofing assembly work device |
-
2009
- 2009-09-17 CN CN2009202162005U patent/CN201638049U/en not_active Expired - Lifetime
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102502213A (en) * | 2011-12-29 | 2012-06-20 | 莱顿汽车部件（苏州）有限公司 | Defective part protection slipway for unidirectional coupler of generator |
| CN104950697A (en) * | 2014-03-27 | 2015-09-30 | 朱玉雯 | Error-proofing method and structure thereof |
| CN104392323A (en) * | 2014-11-27 | 2015-03-04 | 英业达科技有限公司 | Intelligent production operation instruction method and system |
| CN105304038A (en) * | 2015-09-10 | 2016-02-03 | 上海哥瑞利软件有限公司 | Liquid crystal panel module factory automatic task assigning method |
| CN109901535A (en) * | 2019-02-27 | 2019-06-18 | 上海理工大学 | A kind of magnetic force auxiliary mistake proofing assembly work device |
| CN109901535B (en) * | 2019-02-27 | 2021-08-24 | 上海理工大学 | Supplementary mistake proofing assembly equipment of magnetic force |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20101117 |
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| CX01 | Expiry of patent term |