Summary of the invention
The purpose of this utility model has provided a kind of mud Long-distance Control drying installation, and it can solve the problem that prior art exists, and it can carry out long-range from controlling, high efficiency, and security is good.
The utility model is achieved through the following technical solutions: mud Long-distance Control drying installation, comprise the drying loft body, two dividing plates are set in the drying loft body, two dividing plates are divided into the drying loft body chamber of kiln, sterilized room and three separate sealings of insulated chamber, sludge sump is installed in bottom in the kiln, sludge sump communicates with kiln, heating coil is installed in the bottom of sludge sump, heating coil is connected with heat storage water tank with rising pipe by water inlet pipe and communicates, heat exchange coil is installed in the heat storage water tank, on the water inlet pipe of heating coil recycle pump is installed; The isolating door and first vehicle turnover hermatic door is installed respectively on intravital two dividing plates of described drying loft, the two ends of drying loft body are installed second vehicle turnover hermatic door respectively and are isolated external door, the upper end of second vehicle turnover hermatic door and first vehicle turnover hermatic door is hinged with the drying loft body respectively, on the door-hinge of second vehicle turnover hermatic door and first vehicle turnover hermatic door first drive-motor and second drive-motor is installed respectively; First fresh wind tube is installed on the sidewall in the kiln, and the first fresh wind tube mouth of pipe is downward, and the mouth of pipe of first fresh wind tube is installed first check valve; First camera is installed at the top of kiln; First exhaust fan is installed at the top of drying loft body, and first exhaust fan communicates with kiln, and first air purifier is installed on first exhaust fan; Controller is installed in the kiln, and controller is connected with first exhaust fan, first air purifier, recycle pump, first drive-motor and second drive-motor respectively by lead.
For further realizing the purpose of this utility model realizing by the following technical solutions: the sterilized water torage tank is installed in the sterilized room, on the sterilized water torage tank water pipe is installed, water pump and spray header are installed on the water pipe, air cleaning unit is installed at the top of sterilized room.Lobe pump is installed in the kiln, and the material sucking pipes of lobe pump is positioned at sludge sump, and the drainage conduit of lobe pump is positioned at outside the sludge sump.Mounting guide rail in the drying loft body, guide rail is extended to outside second vehicle turnover hermatic door by the sludge sump edge always, and truck is installed on the guide rail.Described truck comprises the truck chassis, and truck is installed overturning seat on the chassis, and an end and the truck chassis of overturning seat are hinged, and the other end of overturning seat is provided with back-up block; Road wheel, storage battery and drive-motor are installed in the bottom on truck chassis, and drive-motor is connected with the wheel shaft of road wheel, and storage battery is connected with drive-motor by lead; Hydro-cylinder and fluid pressure drive device are installed in the top on truck chassis, one end and the truck chassis of hydro-cylinder are hinged, on the piston rod of hydro-cylinder sliding sleeve is installed, sliding sleeve and described piston rod are hinged, install the overturning seat bottom, be slidingly matched with sliding sleeve, hydro-cylinder is connected with fluid pressure drive device by the turnover oil pipe; Hopper is installed on overturning seat top, and the anterior sidewall of hopper is outward-dipping; Truck is installed control device on the chassis, wireless signal is installed in the control device is accepted receiving apparatus, and wireless signal transmitting device is installed on the controller, and control device is connected with drive-motor with fluid pressure drive device respectively by lead.Second fresh wind tube is installed on the sidewall of insulated chamber, the mouth of pipe of second fresh wind tube is downward, second check valve is installed on the mouth of pipe of second fresh wind tube, second camera and second exhaust fan are installed in the top of insulated chamber, second exhaust fan communicates with insulated chamber, second air purifier is installed on second exhaust fan, and second air purifier, second exhaust fan and second camera are connected with controller by lead respectively.The periphery of heat storage water tank is provided with water tank heat-insulation layers, and the periphery of sludge sump is provided with the sludge sump thermal insulation layer.Humidity sensor is installed on the controller, mounting temperature sensor on the sidewall of sludge sump, setting pressure transmitter in the sludge sump bottom, pressure transmitter, temperature sensor and humidity sensor are connected with controller by lead respectively.
Positively effect of the present utility model is: it can be monitored in many ways by temperature sensor, humidity sensor, pressure transmitter and shooting are first-class, thereby accurately the information of deriving means internal feedback is carried out remote control.Have easy and simple to handle, high efficiency, advantage that security is good, cheap for manufacturing cost.
Embodiment
Mud Long-distance Control drying installation described in the utility model, comprise drying loft body 1, two dividing plates are set in the drying loft body 1, two dividing plates are divided into drying loft body 1 chamber of kiln 3, sterilized room 4 and 24 3 separate sealings of insulated chamber, sludge sump 14 is installed in bottom in the kiln 3, sludge sump 14 communicates with kiln 3, heating coil 30 is installed in the bottom of sludge sump 14, heating coil 30 is connected with heat storage water tank 35 with rising pipe by water inlet pipe and communicates, heat exchange coil 36 is installed in the heat storage water tank 35, recycle pump 34 is installed on the water inlet pipe of heating coil 30; Isolating door 5 and first vehicle turnover hermatic door 6 are installed respectively on two dividing plates in the described drying loft body 1, the two ends of drying loft body 1 are installed second vehicle turnover hermatic door 21 respectively and are isolated external door 7, the upper end of second vehicle turnover hermatic door 21 and first vehicle turnover hermatic door 6 is hinged with drying loft body 1 respectively, on the door-hinge of second vehicle turnover hermatic door 21 and first vehicle turnover hermatic door 6 first drive-motor 49 and second drive-motor 50 is installed respectively; It is downward that first fresh wind tube, 25, the first fresh wind tubes, 25 mouths of pipe are installed on the sidewall in the kiln 3, and the mouth of pipe of first fresh wind tube 25 is installed first check valve 26; First camera 12 is installed at the top of kiln 3; The top of drying loft body 1 is installed first exhaust fan, 2, the first exhaust fans 2 and is communicated with kiln 3, and first air purifier 9 is installed on first exhaust fan 2; Controller 8 is installed in the kiln 3, and controller 8 is connected with second drive-motor 50 with first exhaust fan 2, first air purifier 9, recycle pump 34, first drive-motor 49 respectively by lead.First drive-motor 49 and second drive-motor 50 can drive second vehicle turnover hermatic door 21 under the control of controller 8 respectively and 6 upsets of first vehicle turnover hermatic door open or close.
During installation, mud Long-distance Control drying installation is installed on ground, it is underground that sludge sump 14 is positioned at; Controller 8 is connected with control device in the watch-keeping cubicle by lead, the liquid in-out mouth of heat exchange coil 36 is connected with thermal source respectively, thermal source can be a boiler, also can be solar energy heat collector, can also be earth source heat pump.The described drying sludge that carries out in the truck 48 of earlier mud being packed into, is opened second vehicle turnover hermatic door 21 when handling, and by the staff truck 48 is pushed in the insulated chamber 24; Close second vehicle turnover hermatic door 21 again,, truck 48 is pushed in the kiln 3, after truck 48 is positioned at sludge sump 14 sides, close first vehicle turnover hermatic door 6, and mud is manually poured in the sludge sump 14 with opening first vehicle turnover hermatic door 6; First camera 12 is beamed back described watch-keeping cubicle with the situation of mud in the sludge sump 14, and the control personnel in watch-keeping cubicle start recycle pump 34 by controller 8, makes heating coil 30 carry out sludge drying to the mud heat temperature raising in the sludge sump 14; After sludge drying is finished, with the truck 48 of packing into of the dewatered sludges in the sludge sump 14, after the control personnel observe entrucking by first camera 12 and finish, close recycle pump 34, the first vehicles turnover hermatic door 6 by controller 8 and open, truck 48 is got back in the insulated chamber 24, close first vehicle turnover hermatic door 6, open second vehicle turnover hermatic door 21, truck 48 is released outside second vehicle turnover hermatic door 21, unload dewatered sludge, then refill the full exsiccant mud that needs again by above-mentioned works.In the drying process of above-mentioned mud, 3 interior fogs are bigger if described control personnel observe kiln, illustrate that atmospheric moisture is unfavorable for sludge drying more greatly in the kiln 3, at this moment, the control personnel can be by controller 8 control first exhaust fans 2 and 9 work of first air purifier, first exhaust fan 2 is extracted the wet air in the kiln 3 out, enters atmosphere after first air purifier 9 purifies; First exhaust fan 2 bleed the time, kiln 3 internal pressures reduce, extraneous dry air can be mended in the kiln 3 by first fresh wind tube 25 and first check valve 26.Owing to when truck 48 turnover kilns 3 and insulated chamber 24, all stopped drying process in the kiln 3, and the gas in the kiln 3 has been replaced by fresh air, therefore, the obnoxious flavour content in kiln 3 and the sterilized room 4 is less, and is harmless to the staff.If in drying process, contain a large amount of in the air of kiln 3 by the obnoxious flavour that volatilizes in the mud, if this moment, the serviceman need enter when keeping in repair in the kiln 3, then should open isolation external door 7 earlier and enter in the sterilized room 4, shut again and isolate external door 7, and put on protective clothing, open isolating door 5 then and enter in the kiln 3, then isolating door 5 is closed.After serviceman's maintenance finishes, can open isolating door 5 earlier and enter in the sterilized room 4, close isolating door 5 again, in sterilized room 4, after the disinfection, open isolation external door 7 again and walk out.
For effectively the staff who enters in the kiln 3 being carried out disinfection, and purify by kiln 3 and enter obnoxious flavour in the sterilized room 4, as shown in Figure 1, sterilized room 4 can interiorly be installed sterilized water torage tank 16, water pipe 17 is installed on the sterilized water torage tank 16, water pump 18 and spray header 19 are installed on the water pipe 17, and air cleaning unit 15 is installed at the top of sterilized room 4.Operator can be with the thimerosal sterilization of spray header 19 ejection, air cleaning unit 15 can be simultaneously to the germicidal treatment that carries out disinfection of the air in the sterilized room 4.
For ease of increasing work efficiency, the labour intensity that reduces a staff as shown in Figure 1, can be installed lobe pump 28 in the kiln 3, and the material sucking pipes 29 of lobe pump 28 is positioned at sludge sump 14, and the drainage conduit 27 of lobe pump 28 is positioned at outside the sludge sump 14.When needing entrucking after described control personnel observe sludge drying by first camera 12 and finish, start lobe pump 28, material sucking pipes 29 is the dewatered sludge sucking-off in the sludge sump 14, and entered in the truck 48 by drainage conduit 27 and to get final product.
Be the efficient that improves 48 operations of described truck and the accuracy of parking, so that unload with entrucking, as shown in Figure 1, mounting guide rail 23 in the drying loft body 1, guide rail 23 is extended to outside second vehicle turnover hermatic door 21 by sludge sump 14 edges always, and truck 48 is installed on the guide rail 23.Truck 48 can be along moving accurately and efficiently in the space of guide rail 23 outside kiln 3, sterilized room 4 and second vehicle turnover hermatic door 21.
For further improving remote automation control, as shown in Figure 2, described truck 48 comprises truck chassis 38, overturning seat 39 is installed on the truck chassis 38, one end and the truck chassis 38 of overturning seat 39 are hinged, and the other end of overturning seat 39 is provided with back-up block 51, and back-up block 51 can limit the distance between overturning seat 39 and the truck chassis 38, make hydro-cylinder 43 can keep heeling condition as shown in Figure 2, so that guarantee that hydro-cylinder 43 can be with overturning seat 39 jack-up; Road wheel 47, storage battery 45 and drive-motor 46 are installed in the bottom on truck chassis 38, drive-motor 46 is connected with the wheel shaft of road wheel 47, storage battery 45 is connected with drive-motor 46 by lead, storage battery 45 provides electric energy for drive-motor 46, and drive-motor 46 is converted into mechanical energy ground-engaging wheel 47 with electric energy and drives truck 48 walkings; Hydro-cylinder 43 and fluid pressure drive device are installed in the top on truck chassis 38, one end and the truck chassis 38 of hydro-cylinder 43 are hinged, sliding sleeve 42 is installed on the piston rod of hydro-cylinder 43, sliding sleeve 42 is hinged with described piston rod, tail rod 41 is installed in overturning seat 39 bottoms, tail rod 41 is slidingly matched with sliding sleeve 42, and hydro-cylinder 43 is connected with fluid pressure drive device by the turnover oil pipe; Hopper 40 is installed on overturning seat 39 tops, and the anterior sidewall of hopper 40 is outward-dipping, with the convenient mud that falls in sludge sump 14; Control device 53 is installed on the truck chassis 38, wireless signal is installed in the control device 53 is accepted receiving apparatus, on the controller 8 wireless signal transmitting device is installed, control device 53 is connected with drive-motor 46 with fluid pressure drive device respectively by lead.Described fluid pressure drive device can be connected and composed by fuel tank 52, oil pump 44 and turnover oil pipe, and described turnover oil pipe is connected with hydro-cylinder 43, and the motor of oil pump 44 also can be connected with storage battery 45, by storage battery 45 power supplies.Described fluid pressure drive device can also be the drive unit of existing hydro-cylinder.When need truck 48 is transported to mud in the kiln 3 mummification, the control personnel can send instruction to control device 53 by the wireless signal transmitting device on the controller 8, control device 53 control drive-motor 46 start drive truck 48 and enter in the kiln 3, the control personnel observe by first camera 12 and when truck 48 moves to place, sludge sump 14 limits it are stopped, after stopping, by the wireless signal transmitting device on the controller 8 control device 53 is sent instruction again, 43 actions of control device 53 control hydro-cylinders, with overturning seat 39 relative truck chassis 38 upsets, mud in the hopper 40 is poured in the sludge sump 14, then, hopper 40 resets, and finishes the work of falling mud; After first camera 12 photographed drying sludge, the control personnel can extract exsiccant mud in the truck 48 of packing into out by controller 8 control lobe pumps 28, and last, control truck 48 withdraws from outside second vehicle turnover hermatic door 21.
For further preventing the obnoxious flavour contaminate environment outside sterilized room 4 leaks out drying loft body 1 in the kiln 3, as shown in Figure 1, second fresh wind tube 54 is installed on the sidewall of insulated chamber 24, the mouth of pipe of second fresh wind tube 54 is downward, second check valve 22 is installed on the mouth of pipe of second fresh wind tube 54, second camera 20 and second exhaust fan 55 are installed in the top of insulated chamber 24, second exhaust fan 55 communicates with insulated chamber 24, second air purifier, 10, the second air purifiers 10 are installed on second exhaust fan 55, second exhaust fan 55 is connected with controller 8 by lead respectively with second camera 20.Controller 8 may command second exhaust fan 55 is extracted the gas that has in the insulated chamber 24 out, enters atmosphere after second air purifier 10 purifies; When the air pressure in the insulated chamber 24 reduced because of bleeding, extraneous air can be mended in the insulated chamber 24 through second fresh wind tube 54 and second check valve 22.Described second check valve 22 and first check valve 26 all are in order to prevent that the obnoxious flavour in insulated chamber 24 and the kiln 3 from directly entering in the atmosphere through second fresh wind tube 54 and first fresh wind tube 25.
Be energy-conserving and environment-protective, the periphery of heat storage water tank 35 is provided with water tank heat-insulation layers 37, and the periphery of sludge sump 14 is provided with sludge sump thermal insulation layer 31, can prevent effectively that heat scatters and disappears.
Carry out mummification and bleed for realizing automatization control, as shown in Figure 1, humidity sensor 11 is installed on the controller 8, mounting temperature sensor 33 on the sidewall of sludge sump 14, setting pressure transmitter 32 in sludge sump 14 bottoms, pressure transmitter 32, temperature sensor 33 and humidity sensor 11 are connected with controller 8 by lead respectively.When humidity sensor 11 was surveyed the humidity of examining kiln 3 in and surpassed set(ting)value, humidity sensor 11 signaled for controller 8, and controller 8 can directly be controlled first exhaust fan 2 and first air purifier 9 and work and more ventilate for kiln 3.When the weight of the mud of packing in the sludge sump 14 reached set(ting)value, 32 pairs of controllers 8 of pressure transmitter sent signal, and controller 8 can directly be controlled 30 pairs of mud of heating coil and heat; When temperature sensor 33 recorded the Sludge Surface temperature and reaches set(ting)value, temperature sensor 33 can send signal to controller 8, is quit work by controller 8 Control Circulation pumps 34, thereby makes heating coil 30 stop heat supply.
Controller 8 described in the utility model can be micro-chip, programmable logic controller or computer.
The utility model is not described part in detail and is known technology.