CN201628486U - Full-automatic charging and stoking machine - Google Patents
Full-automatic charging and stoking machine Download PDFInfo
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- CN201628486U CN201628486U CN2010201512930U CN201020151293U CN201628486U CN 201628486 U CN201628486 U CN 201628486U CN 2010201512930 U CN2010201512930 U CN 2010201512930U CN 201020151293 U CN201020151293 U CN 201020151293U CN 201628486 U CN201628486 U CN 201628486U
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- automatic charging
- rotating mechanism
- stoking machine
- stoking
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Abstract
The utility model provides a full-automatic charging and stoking machine, which comprises a rotating mechanism, a running mechanism, a moving rail, a feeding device and a hydraulic system. The running mechanism is connected to the upper portion of the rotating mechanism, the moving rail is connected to the bottom of the rotating mechanism, and the feeding device is hung onto the moving rail. Besides, a reversing arm and a feeding rod are further arranged on the feeding device and sequentially connected, and the hydraulic system includes an actuator element respectively connected with the rotating mechanism, the running mechanism, the feeding device and the reversing arm. The full-automatic charging and stoking machine can move along an annular fixed rail annularly arranged above an operating platform of a smelting furnace, simultaneously can perform stoking and charging operation for the smelting furnace in moving process, and not only occupies no operational space, but also can decrease damage of severe environment on the periphery of the stoking machine to the stoking machine and operators.
Description
Technical field
The utility model relates to the metal smelt field, relates in particular to a kind of full-automatic charging and stoking machine in the metal smelt field.
Background technology
In the metal smelt process, harden for avoiding furnace charge surface, need the use furnace charge stirrer furnace charge to be smash, choose, piled up or operation such as batching usually.Normally a kind of manually-operated car formula device of existing furnace charge stirrer, the operator is in the observation of driver's cabin Rigen according to eyes, start furnace charge stirrer and move on stove platform, stop on the position of work needing, the manually-operated joystick makes the stove bar action work as requested of smashing.There is following shortcoming at least in the furnace charge stirrer of this form: (1) manually-operated, and the stove platform environment is more abominable, and operating personnel are subjected to the pollution of flue gas, dust; (2) on the fire door operating position, the operator directly is subjected to the heat radiation of high temperature furnace charge; (3) tire of furnace charge stirrer easily produces the accident of blowing out through the heat radiation work down of the high temperature furnace material of being everlasting; (4) automaticity is low, everything all by artificial according to the observation and complete operation.
The utility model content
It is low and take big etc. the shortcoming in operating space that the purpose of this utility model is to solve the existing existing automation of furnace charge stirrer.
For solving the problems of the technologies described above, the utility model provides a kind of full-automatic charging and stoking machine, and it can move along the annular trapped orbit that is located on smelting furnace operating platform top, can smash stove and reinforced operation to smelting furnace simultaneously in motion process.Full-automatic charging and stoking machine provided by the utility model comprises rotating mechanism; Running mechanism is connected in the top of described rotating mechanism; Moving track is connected in the bottom of described rotating mechanism; Feed arrangement hangs on the described moving track, also is provided with the revoliving arm and the follower arm that link to each other successively on the described feed arrangement; Hydraulic system, described hydraulic system comprises executive component, described executive component links to each other with described rotating mechanism, described running mechanism, described feed arrangement and described revoliving arm respectively.
The executive component of described hydraulic system comprises a hydraulic cylinder, and described hydraulic cylinder is arranged on the described feed arrangement, and described hydraulic cylinder power output links to each other with described revoliving arm.
The executive component of described hydraulic system also comprises first hydraulic motor, and described first hydraulic motor is arranged on the described rotating mechanism.
The axle and the pivoting support that link to each other successively in described rotating mechanism comprises casing and is arranged at described casing, described running mechanism is connected in the top of described casing, described moving track is connected in the bottom of described pivoting support, and described axle links to each other with the clutch end of described first hydraulic motor.
Described running mechanism comprises annular traveling dolly and is arranged at the guider of described annular traveling dolly that the executive component of described hydraulic system also comprises second hydraulic motor that is arranged on the described annular traveling dolly.
Also be provided with directive wheel on the described annular traveling dolly.
Described feed arrangement is a Material feeding trolley, and the executive component of described hydraulic system also comprises the 3rd hydraulic motor that is arranged on the described Material feeding trolley.
Described moving track comprises track upper limb and track lower edge, described Material feeding trolley is provided with six wheels, and described six wheels are divided into three pairs, arrange in the vertical direction triangularity, wherein two pairs of wheels are arranged at described track upper limb, and one wheel pairs is arranged at described track lower edge.
Described moving track is by the H section steel manufacture, and two ends are provided with the stopper section.
Described follower arm end also is provided with hopper.
Adopt full-automatic charging and stoking machine provided by the utility model, have following advantage:
(1) the furnace charge stirrer integral hanging does not take the operating space on the annular trapped orbit above the furnace maneuver platform;
(2) four of furnace charge stirrer kinds of motions, promptly annular traveling campaign, body swing, follower arm seesaws, follower arm moves up and down, and are to make up by single mechanism to realize complicated motion, have guaranteed the repertoire of whole device;
(3) the integrated design of mechanical, electrical, liquid has realized the automation control of overall process, and operating personnel do not need to operate on stove platform, have improved operating environment, have alleviated labour intensity.
Description of drawings
Fig. 1 is the structural representation of the utility model full-automatic charging and stoking machine;
Fig. 2 is the structural representation of the rotating mechanism of the utility model auto feed furnace charge stirrer;
Fig. 3 is the structural representation of the running mechanism of the utility model auto feed furnace charge stirrer.
The specific embodiment
The principle of full-automatic charging and stoking machine of the present utility model is furnace charge stirrer is designed to and can moves along the annular trapped orbit that is located on smelting furnace operating platform top, simultaneously in motion process, smelting furnace is smash stove and reinforced operation, thereby the realization automation mechanized operation, and do not take the operating space.
Below in conjunction with accompanying drawing preferred implementation of the present utility model is elaborated.
With reference to shown in Figure 1, be the structural representation of the utility model full-automatic charging and stoking machine.By this figure as can be seen, full-automatic charging and stoking machine of the present utility model can carry out annular traveling campaign along this annular trapped orbit 2, and can smash stove and charging action to smelting furnace in motion process.Wherein, this annular trapped orbit 2, loop orbit 201 and outer loop orbit 202 in comprising, be welded by angle steel, steel plate, be the orbit of furnace charge stirrer, bear the weight at whole furnace charge stirrer and hydraulic reservoir 7, hydraulic pump and control valve station, this furnace charge stirrer mainly comprises following parts:
Rotating mechanism 1: with reference to shown in Figure 2, be the structural representation of the rotating mechanism of the utility model auto feed furnace charge stirrer.By this figure as can be seen, rotating mechanism 1 comprises casing 100 and the transmission device that is arranged in the casing 100, this transmission device comprises axle 101 and the pivoting support 102 that links to each other successively, the clutch end of first hydraulic motor 103 of hydraulic system links to each other with axle 101, drive the pinion rotation of axle 101 the other end, the bull gear of pinion drive pivoting support 102, thus the Material feeding trolley that is arranged at moving track 4 is swung.Casing 100 extends a chain-wales for the circular workpiece of steel plate welding in a side of casing, is used for support hydraulic pressure system fuel tank 7, hydraulic pump and control valve station.
The casing 100 of rotating mechanism 1 plays one to be formed a connecting link, and the top and the bottom of furnace charge stirrer are coupled together.Pivoting support 102 is core components of rotating mechanism, can bear axial force, radial load and tilting moment simultaneously.The base plate of the inner ring of pivoting support 102 and casing 100 is connected as a single entity by bolt, the outer ring of pivoting support 102 be connected support 104 usefulness bolts and connect.Bull gear be connected support 104 usefulness bolts and link into an integrated entity, driving the connection support during bull gear swing swings together, below the connection support be and the joining ring flange of charging moving track, thereby the swing of Material feeding trolley on the drive moving track 4 realizes smashing stove or charging action.The base plate of the inner ring of pivoting support and casing 100 is connected as a single entity by bolt, and the inner ring of pivoting support, the relative bull gear of casing are fixture.
Running mechanism 3: with reference to shown in Figure 3, be the structural representation of the running mechanism of the utility model auto feed furnace charge stirrer.By this figure as can be seen, running mechanism 3 is arranged at the top of described rotating mechanism 1, be used for furnace charge stirrer integral body is connected in annular trapped orbit 2, comprise annular traveling dolly and guider, the support of this guider and the weldering of annular traveling dolly are one, this guider comprises directive wheel 309, directive wheel 309 is a rolling bearing structure, directive wheel 309 vertically contacts with circular orbit 2, its effect is to prevent traveling dolly sideslip, operation principle is when the interior side contacts of directive wheel and outer loop orbit 202, relies on frictional force that directive wheel is rotated, and has so just stoped the generation of traveling dolly crooked.
Specifically, annular traveling dolly comprises adhesion wheel group, driven wheel group and guider, also is provided with second hydraulic motor 303 as power source simultaneously.Adhesion wheel group and driven wheel group are connected in the top of rotating mechanism 1 casing 100, the adhesion wheel group comprises driving shaft 301 and the adhesion wheel 302 that links to each other with driving shaft 301, the driven wheel group comprises driven shaft 304 and the driven wheel 305 that links to each other with driven shaft 304, and driving shaft 301 other ends link to each other with the clutch end of second hydraulic motor 303.Further, the adhesion wheel group also comprises bearing block 306 and the drive shaft bearing that is arranged in the bearing block 306, the adhesion wheel group links to each other with the top of the casing 100 of rotating mechanism 1 by bearing block 306, and driving shaft 301 is installed in the bearing block 306 by drive shaft bearing.The driven wheel group also comprises bearing 307 and driven shaft bearing, the driven wheel group links to each other with the top of the casing 100 of rotating mechanism 1 by bearing 307, the driven shaft bearing holder (housing, cover) is located at an end of driven shaft 304, and is positioned at driven wheel 305, and driven shaft 304 other ends are fixed on the bearing 307.Guider is arranged at the top of bearing 307, comprises little axle 308, little axle bearing and is sheathed on directive wheel 309 on the little axle 308, and little axle 308 is fixed on the bearing 307 by the axle head plate washer, and little axle bearing is positioned at directive wheel 309.
Except the specific embodiment that adopts annular traveling dolly, running mechanism 3 also can adopt other forms according to actual needs, as long as can be with the furnace charge stirrer integral hanging on circular orbit, and can get final product along its traveling.
Moving track 4, it is connected in the bottom of described rotating mechanism 1, the weight that is used to bear Material feeding trolley and follower arm 501 and drives oil cylinder, be the orbit of Material feeding trolley, comprise track upper limb and track lower edge, Material feeding trolley is provided with six wheels, be divided into three pairs, triangularity arranges that wherein two pairs of wheels are arranged at the track upper limb, and one wheel pairs is arranged at the track lower edge.This moving track 4 is by the H section steel manufacture, and two ends are provided with the stopper section 401 of restriction Material feeding trolley horizontal displacement scope;
Feed arrangement 5, it hangs on the moving track 4, can carry out horizontal motion along moving track 4, comprises Material feeding trolley and is arranged at revoliving arm 502 and follower arm 501 on the Material feeding trolley, Material feeding trolley is formed by driving wheel, guiding wheel and trolley frame, and trolley frame is a steel plate welding processing part; The head of follower arm 501 directly contacts the high temperature furnace charge, therefore with resistant to elevated temperatures material manufacturing, when being damaged to out of use degree, can connect easily by bolt and change, in the time will finishing the batching function, the head of follower arm will change the hopper of energy charge into, and hopper is the heat resisting steel welding, and the connecting rod on the hopper is connected with follower arm.
Hydraulic system, it comprises hydraulic cylinder 503, first hydraulic motor, second hydraulic motor 303 and the 3rd hydraulic motor as the hydraulic system executive component, and other hydraulic units, comprises fuel tank, hydraulic pump and control valve etc.In this embodiment, fuel tank 7, hydraulic pump, control valve station and first hydraulic motor are arranged on the rotating mechanism 1, and hydraulic cylinder 503 is located on the described Material feeding trolley, and its clutch end links to each other with revoliving arm 502; Second hydraulic motor 303 is arranged on the annular traveling dolly, and the 3rd hydraulic motor is arranged on the Material feeding trolley.This hydraulic cylinder 503, first hydraulic motor, second hydraulic motor 303 and the 3rd hydraulic motor are connected with fuel tank 7, hydraulic pump and control valve respectively and constitute hydraulic circuit, in order to drive the swinging of the swinging up and down of follower arm 501, rotating mechanism 1, furnace charge stirrer annular traveling campaign and Material feeding trolley the moving horizontally along moving track 4 along annular trapped orbit 2.
By the said structure design, furnace charge stirrer can be realized above-mentioned four kinds of motions, and can realize automation control, and four kinds of motions of above-mentioned furnace charge stirrer are specific as follows:
1. the annular traveling campaign of furnace charge stirrer
Annular traveling dolly by fluid motor-driven moves according to the program of setting on annular trapped orbit 2.Need work on whole smelting furnace is mutually three stations of 120 ° because of furnace charge stirrer, this just requires furnace charge stirrer to possess the function of around the movement.Furnace charge stirrer hangs on the annular trapped orbit that is installed in furnace maneuver platform top, the one wheel pairs that second hydraulic motor 303 of hydraulic system drives annular traveling dolly moves on annular trapped orbit 2, track is welded on the stove workshop steel structure in one week, have power supply trolley 6 on the track, as total power supply of furnace charge stirrer, this power supply trolley 6 is made up of round steel trolley, insulator, support.Wheel is a rolling bearing structure, grease lubrication.This second hydraulic motor 303 has braking function, and furnace charge stirrer can be parked in the operating position that needs at any time.By the manipulation to the control valve station, furnace charge stirrer can move by forward in orbit, also can inverted running.Do not take place when guaranteeing wheel traveling in orbit crookedly, be provided with directive wheel 309 in a side of wheel.
Annular traveling dolly divides three parts along the drive connection of track traveling: adhesion wheel, driven wheel and directive wheel.Second hydraulic motor drives adhesion wheel and rotates, make interior loop orbit 201 operations of adhesion wheel at circular orbit, adhesion wheel bearing block, driven wheel bearing are connected with the gear housing rigidity of slew gear, thereby the driving force of hydraulic motor is delivered to driven wheel, makes driven wheel around loop orbit 202 operations circular orbit and outer.Directive wheel also is passive, when the interior side contacts of directive wheel and outer loop orbit 202, relies on frictional force that directive wheel is rotated, and has stoped the generation of traveling dolly crooked simultaneously.
2. furnace charge stirrer swings
Ferro-alloy furnace has fire door being mutually on 120 ° the position, three fixing operating positions of furnace charge stirrer just, this just requires the head of follower arm can touch each position in the burner hearth on these three operating positions, therefore follower arm certain angle that also will swing on fixing position preferably can swing 60 °.This function is realized by rotating mechanism 1.By rotating mechanism 1 annular traveling dolly 3 and Material feeding trolley are coupled together, under the driving of first hydraulic motor,, realize the swing of body by the bull gear of pinion drive pivoting support.The forward and reverse rotation of first hydraulic motor, body swings.Hydraulic motor has braking function.
3. follower arm seesaws
Furnace charge stirrer is when the pulverizing of finishing batching, fuel dam, wearing out air chamber, and follower arm all must seesaw, and This move is finished by Material feeding trolley.This trolley track be suspended on rotating mechanism below, use the H section steel manufacture, dolly is provided with six wheels, one of them is by the 3rd fluid motor-driven, drive dolly on H shaped steel track before and after operation.Six wheels are divided into three pairs, and triangularity arranges that the track upper limb is arranged two pairs of wheels, and the track lower edge is arranged one wheel pairs, has both formed the driving effect like this when Material feeding trolley seesaws, and forms guide effect again.The forward and reverse rotation of the 3rd hydraulic motor, and have braking function.The fixed stop that is provided with at the two ends of H shaped steel track can be controlled follower arm front and back displacement range.
4. follower arm swings up and down
Follower arm swings up and down motion and is driven by hydraulic cylinder 503, and the flexible manipulation revoliving arm 502 of hydraulic cylinder 503 swings up and down the follower arm of furnace charge stirrer, with the pulverizing of finishing fuel dam, the action of wearing out air chamber.The follower arm head directly contacts the high temperature furnace charge, with resistant to elevated temperatures material manufacturing, when being damaged to out of use degree, can connecting easily by bolt and change.In the time will finishing the batching function, the head of follower arm will change the parts of energy charge into.
And Hydraulic Station is installed on the furnace charge stirrer, moves with furnace charge stirrer, has both solved the problem that hydraulic line connects, and has considered the hanging balancing of whole machinery again from structural design.
By above-mentioned design, furnace charge stirrer of the present utility model can carry out work by the predetermined cycle on three operating positions, on each position, follower arm is sequentially finished predetermined actions, it carries out work in accessible scope, furnace charge stirrer can be finished the batching of equivalent, the pulverizing of fuel dam and the work of wearing out air chamber.And when idle state, furnace charge stirrer can be parked in the other appointed positions of stove.
By being equipped with several television cameras, batching, smash the material process and just can on the fluorescent screen in the stove control operation chamber, show, operating personnel just can operate by the observation television picture in stove control operation chamber like this, and no longer need the operator on stove platform, to operate, alleviated labor intensity of operating personnel greatly.
By above-mentioned to the utility model full-automatic charging and stoking machine detailed description as can be seen, full-automatic charging and stoking machine of the present utility model is by being provided with annular trapped orbit above the operating platform of smelting furnace, make the furnace charge stirrer integral hanging in this annular trapped orbit, utilize the annular traveling of unified hydraulic control system control furnace charge stirrer to smash stove and charging action simultaneously with each, thereby the realization automation mechanized operation, and do not take the operating space.
Need to prove at last; the above only is preferred embodiment of the present utility model; rather than to the qualification of technical solutions of the utility model, any the utility model technical characterictic being equal to of being done replaced or corresponding improvement, still within protection domain of the present utility model.
Claims (10)
1. full-automatic charging and stoking machine is characterized in that comprising:
Rotating mechanism (1);
Running mechanism (3) is connected in the top of described rotating mechanism (1);
Moving track (4) is connected in the bottom of described rotating mechanism (1);
Feed arrangement (5) hangs on the described moving track (4), also is provided with the revoliving arm (502) and the follower arm (501) that link to each other successively on the described feed arrangement (5);
Hydraulic system, described hydraulic system comprises executive component, described executive component links to each other with described rotating mechanism (1), described running mechanism (3), described feed arrangement (5) and described revoliving arm (502) respectively.
2. full-automatic charging and stoking machine as claimed in claim 1, it is characterized in that, the executive component of described hydraulic system comprises a hydraulic cylinder (503), described hydraulic cylinder (503) is arranged on the described feed arrangement (5), and the clutch end of described hydraulic cylinder (503) links to each other with described revoliving arm (502).
3. full-automatic charging and stoking machine as claimed in claim 1 is characterized in that, the executive component of described hydraulic system also comprises first hydraulic motor (103), and described first hydraulic motor (103) is arranged on the described rotating mechanism (1).
4. full-automatic charging and stoking machine as claimed in claim 3, it is characterized in that, the axle (101) and the pivoting support (102) that link to each other successively in described rotating mechanism (1) comprises casing (100) and is arranged at described casing (100), described running mechanism (3) is connected in the top of described casing (100), described moving track (4) is connected in the bottom of described pivoting support (102), and described axle (101) links to each other with the clutch end of described first hydraulic motor (103).
5. full-automatic charging and stoking machine as claimed in claim 1, it is characterized in that, described running mechanism (3) comprises annular traveling dolly and is arranged at the guider of described annular traveling dolly that the executive component of described hydraulic system also comprises second hydraulic motor (303) that is arranged on the described annular traveling dolly.
6. full-automatic charging and stoking machine as claimed in claim 5 is characterized in that, also is provided with directive wheel (309) on the described annular traveling dolly.
7. full-automatic charging and stoking machine as claimed in claim 2 is characterized in that, described feed arrangement (5) is a Material feeding trolley, and the executive component of described hydraulic system also comprises the 3rd hydraulic motor that is arranged on the described Material feeding trolley.
8. full-automatic charging and stoking machine as claimed in claim 7, it is characterized in that, described moving track (4) comprises track upper limb and track lower edge, described Material feeding trolley is provided with six wheels, described six wheels are divided into three pairs, arrange that in the vertical direction triangularity wherein two pairs of wheels are arranged at described track upper limb, one wheel pairs is arranged at described track lower edge.
9. full-automatic charging and stoking machine as claimed in claim 8 is characterized in that, described moving track (4) is by the H section steel manufacture, and two ends are provided with stopper section (401).
10. as the arbitrary described full-automatic charging and stoking machine of claim 1 to 9, it is characterized in that described follower arm (501) end also is provided with hopper.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010201512930U CN201628486U (en) | 2010-03-31 | 2010-03-31 | Full-automatic charging and stoking machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010201512930U CN201628486U (en) | 2010-03-31 | 2010-03-31 | Full-automatic charging and stoking machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201628486U true CN201628486U (en) | 2010-11-10 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010201512930U Expired - Fee Related CN201628486U (en) | 2010-03-31 | 2010-03-31 | Full-automatic charging and stoking machine |
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| Country | Link |
|---|---|
| CN (1) | CN201628486U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112683075A (en) * | 2020-12-30 | 2021-04-20 | 宁夏海盛实业有限公司 | Hot stove furnace body rotary device of industry silicon ore deposit |
-
2010
- 2010-03-31 CN CN2010201512930U patent/CN201628486U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112683075A (en) * | 2020-12-30 | 2021-04-20 | 宁夏海盛实业有限公司 | Hot stove furnace body rotary device of industry silicon ore deposit |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20101110 Termination date: 20160331 |