CN201572916U - Multistation automatic casting system - Google Patents
Multistation automatic casting system Download PDFInfo
- Publication number
- CN201572916U CN201572916U CN2009203176787U CN200920317678U CN201572916U CN 201572916 U CN201572916 U CN 201572916U CN 2009203176787 U CN2009203176787 U CN 2009203176787U CN 200920317678 U CN200920317678 U CN 200920317678U CN 201572916 U CN201572916 U CN 201572916U
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- CN
- China
- Prior art keywords
- casting
- multistation automatic
- rotating disk
- control system
- automatic casting
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- Casting Devices For Molds (AREA)
Abstract
The utility model discloses a multistation automatic casting system, relating to the technical field of casting. The prior art has high requirement on the skills of staffs and has low labor efficiency. The multistation automatic casting system provided by the utility model is provided with a rotating platform which is distributed with at least two casting machines; furthermore, the stations, corresponding to the quantity of the casting machines, are arranged around the rotating platform, wherein one station is used for containing a casting device and the other working position is used for containing a take-out device; and the rotating platform, the casting device and the take-out device are controlled uniformly by a control system. The automatic casting system has novel and smart concept, reasonable and practical structural design, controls the rotating platform, the casting device and the take-out device in a concentrative way by the control system, and can be flexibly applied according to the requirement. The automatic casting system greatly improves labor efficiency, reduces energy consumption, saves cost and improves economic performance.
Description
Technical field
The utility model relates to foundry engieering, a kind of specifically multistation automatic casting system.
Background technology
In casting industry, generally be that a Gravity casting machines is arranged 1-2 bit manipulation personnel coordinating operation, require operating personnel experienced, versatility.Finish multi-mode operations such as placing husky core, product pickup, matched moulds, cast at same station by operating personnel, specification requirement height to the employee, the hand labor amount is big, working condition is poor, efficient is low, the experience accumulation that needs certain hour just can reach requirement, and has new employee's deficiencies such as unstable product quality.
The utility model content
The technical assignment of the technical problems to be solved in the utility model and proposition is to overcome defectives such as specification requirement height, efficiency to the employee that prior art exists are low, and a kind of multistation automatic casting system is provided, and to enhance productivity, guarantees constant product quality.For this reason, the utility model adopts following technical proposals:
The multistation automatic casting system, it is characterized in that: a rotation platform is set, at least two casting machines and the station of corresponding casting machine quantity is set around rotation platform distribute on this rotation platform, one of them station is settled pouring device, another station is settled pick-off unit, and described rotation platform, pouring device, pick-off unit unification are controlled by control system.
As preferably, described rotation platform comprises the chassis and is placed in rotating disk on the chassis by bearing, described at least two casting machines are placed on the rotating disk, do and fix a power on the described chassis, drive described rotating disk by the engagement of this power by a driving gear and a driven gear.
As preferably, described power comprises the motor and speed reducer structure.
As preferably, described rotating disk is polygonal or circular.
As preferably, be mounted with fuel tank and water tank on the described rotating disk.
As preferably, described rotation platform is controlled by a platform control system, and described platform control system is controlled by control system.
As preferably, described platform control system is placed on the described rotating disk.
As preferably, described pouring device comprises the casting special plane that is placed on the base, be connected the casting arm on the described casting special plane and be connected scoop on the described casting arm.
As preferably, described removal mechanism comprises the pickup special plane that is placed on the base and is connected automatic fixture on the described pickup special plane.
The beneficial effects of the utility model are:
Can determine the station number according to technological requirement, station number and the casting machine that is controlled by control system evenly are placed on the circumference of rotation platform, rely on the rotation of rotation platform, the stepping between each station of each casting machine is rotated, the process of gravitational casting is split, make gravitational casting become the pipelining mode, make down core, matched moulds, pickup, the work allocation that multi-mode operations such as cast were finished at a station by a people originally to relatively each independently station respectively by core personnel down, casting mechanism, removal mechanism is finished, operations has been carried out professional division, and machinery substitutes artificial high-temperature operation, thereby can reduce technical difficulty, help the quick skilled support of new employee and hold technology, reduce the operators'skills requirement, reduce hand labor in a large number, improve working environment, the automation of raising equipment, and help enhancing productivity, guarantee product quality, it is more secure to keep the safety in production.
The utility model is novel ingenious, and the reasonable in design practicality is by the centralized Control of control system to rotation platform, casting special plane, pickup special plane, flexible Application as required.Use of the present utility model has improved efficiency to a great extent, cuts down the consumption of energy, and saves cost, improves economic actual effect.
Description of drawings
Fig. 1 is a structural representation of the present utility model.
Among the figure: 1-control system, 2-rotating disk, 3-bearing, 4-power, the 5-casting machine, 6-water tank, 7-chassis, 8-fuel tank, the 9-driven gear, 10-driving gear, 11-base, 12-pickup special plane, 13-automatic fixture, 14-base, the 15-special plane of casting, the 16-arm of casting, 17-platform control system, 18-removal mechanism, the 19-casting mechanism, 20-scoop, 21-rotation platform.
The specific embodiment
Below in conjunction with Figure of description the utility model is described further.
As shown in Figure 1, multistation automatic casting system of the present utility model is that a rotation platform 21 is set, at least two casting machines 5 (being illustrated as two) and the station of corresponding casting machine 5 quantity is set around rotation platform 21 distribute on this rotation platform 21, one of them station is settled pouring device 19, another station is settled pick-off unit 18, rotation platform 21, pouring device 19, the pick-off unit 18 unified control systems 1 that are controlled by.Further, rotation platform 21 comprises chassis 7 and is placed in rotating disk 2 on the chassis by bearing, two casting machines 5 are placed on the rotating disk 2, fix a power 4 on the chassis 7, are rotated by the engagement driving rotating disk 2 of this power 4 by a driving gear 10 and a driven gear 9.Power 4 comprises the motor and speed reducer structure.Rotating disk 2 is polygonal or circular.Be mounted with fuel tank 8 and water tank 6 on the rotating disk 2.Rotation platform 21 is controlled by a platform control system 17, and platform control system 17 is controlled by control system 1.Platform control system 17 is placed on the rotating disk on 2.Pouring device 19 comprises the casting special plane 15 that is placed on the base 14, be connected the casting arm 16 on the casting special plane 15 and be connected scoop 20 on the casting arm.Removal mechanism 18 comprises pickup special plane 12 that is placed on the base 11 and the automatic fixture 13 that is connected on the pickup special plane 12.
Multistation automatic casting system shown in Figure 1, drive rotating disk 2 and rotate by driving gear 10, driven gear 9 by power 4, the rotation number of degrees of rotating disk 2 and dead time finish the needed time of once-through operation by control system according to the quantity of casting machine and each station and control accurately, carrying out 360 degree by the erecting bed number of gravity machine divides equally, general, can on rotation platform, settle 3-10 platform casting machine.As 8 casting machines being installed at a rotation platform, whole production line is managed 8 casting machines respectively by 10 employees at least under traditional approach, after using the multistation automatic casting system, 8 gravity machines only need 1 following core employee, 1 system monitoring management, can save employee 8 people, class Three's operation in one day 24 hours, every day, but the save operation personnel 24 person-times, machinery has substituted the high temperature manual work, make safety in production more secure, and changed the mode of operation that traditional people drives machinery, farthest avoided the influence of human factor, realized that machinery drives artificial mode of operation rhythm of production.
Claims (9)
1. multistation automatic casting system, it is characterized in that: a rotation platform (21) is set, at go up to distribute at least two casting machines (5) and the station of corresponding casting machine (5) quantity is set around rotation platform (21) of this rotation platform (21), one of them station is settled pouring device (19), another station is settled pick-off unit (18), described rotation platform (21), pouring device (19), the unified control system (1) that is controlled by of pick-off unit (18).
2. multistation automatic casting system according to claim 1, it is characterized in that described rotation platform (21) comprises chassis (7) and is placed in rotating disk (2) on the chassis by bearing, described at least two casting machines (5) are placed on the rotating disk (2), fix a power (4) on the described chassis (7), drive described rotating disk (2) by the engagement of this power (4) by a driving gear (10) and a driven gear (9).
3. multistation automatic casting system according to claim 2 is characterized in that described power (4) comprises the motor and speed reducer structure.
4. multistation automatic casting system according to claim 2 is characterized in that described rotating disk (2) is for polygonal or circular.
5. multistation automatic casting system according to claim 2 is characterized in that being mounted with on the described rotating disk (2) fuel tank (8) and water tank (6).
6. according to each described multistation automatic casting system among the claim 1-5, it is characterized in that described rotation platform (21) is controlled by a platform control system (17), described platform control system (17) is controlled by control system (1).
7. multistation automatic casting system according to claim 6 is characterized in that described platform control system (17) is placed on the described rotating disk (2).
8. multistation automatic casting system according to claim 1 is characterized in that described pouring device (19) comprises the casting special plane (15) that is placed on the base (14), is connected the casting arm (16) on the described casting special plane (15) and is connected scoop (20) on the described casting arm.
9. multistation automatic casting system according to claim 1 is characterized in that described removal mechanism (18) comprises the pickup special plane (12) that is placed on the base (11) and is connected automatic fixture (13) on the described pickup special plane (12).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009203176787U CN201572916U (en) | 2009-12-16 | 2009-12-16 | Multistation automatic casting system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009203176787U CN201572916U (en) | 2009-12-16 | 2009-12-16 | Multistation automatic casting system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201572916U true CN201572916U (en) | 2010-09-08 |
Family
ID=42692797
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009203176787U Expired - Fee Related CN201572916U (en) | 2009-12-16 | 2009-12-16 | Multistation automatic casting system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201572916U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101992293A (en) * | 2010-11-09 | 2011-03-30 | 浙江万丰科技开发有限公司 | Gravity casting automatic pouring system and method thereof for quickly searching pouring point |
| CN102029376A (en) * | 2010-12-03 | 2011-04-27 | 苏州中门子科技有限公司 | Copper and aluminium composite bar casting system |
| CN103350208A (en) * | 2013-06-19 | 2013-10-16 | 安徽省岳西缸套有限公司 | Ten-station centrifugal casting machine |
| CN105772682A (en) * | 2016-05-24 | 2016-07-20 | 秦皇岛信越智能装备有限公司 | Low-pressure casting automation unit |
| CN107538004A (en) * | 2017-08-01 | 2018-01-05 | 中冶南方工程技术有限公司 | Rotating disc type Ladle Cycling device and vacuum refining system |
-
2009
- 2009-12-16 CN CN2009203176787U patent/CN201572916U/en not_active Expired - Fee Related
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101992293A (en) * | 2010-11-09 | 2011-03-30 | 浙江万丰科技开发有限公司 | Gravity casting automatic pouring system and method thereof for quickly searching pouring point |
| CN101992293B (en) * | 2010-11-09 | 2012-08-29 | 浙江万丰科技开发有限公司 | Gravity casting automatic pouring system and method thereof for quickly searching pouring point |
| CN102029376A (en) * | 2010-12-03 | 2011-04-27 | 苏州中门子科技有限公司 | Copper and aluminium composite bar casting system |
| CN102029376B (en) * | 2010-12-03 | 2012-05-30 | 苏州中门子科技有限公司 | Copper and aluminium composite bar casting system |
| CN103350208A (en) * | 2013-06-19 | 2013-10-16 | 安徽省岳西缸套有限公司 | Ten-station centrifugal casting machine |
| CN103350208B (en) * | 2013-06-19 | 2016-03-16 | 安徽省岳西缸套有限公司 | A kind of ten station centrifugal casting machines |
| CN105772682A (en) * | 2016-05-24 | 2016-07-20 | 秦皇岛信越智能装备有限公司 | Low-pressure casting automation unit |
| CN107538004A (en) * | 2017-08-01 | 2018-01-05 | 中冶南方工程技术有限公司 | Rotating disc type Ladle Cycling device and vacuum refining system |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20100908 Termination date: 20141216 |
|
| EXPY | Termination of patent right or utility model |