CN201566911U - Package body for water balance transformation drying - Google Patents

Package body for water balance transformation drying Download PDF

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Publication number
CN201566911U
CN201566911U CN2009203071802U CN200920307180U CN201566911U CN 201566911 U CN201566911 U CN 201566911U CN 2009203071802 U CN2009203071802 U CN 2009203071802U CN 200920307180 U CN200920307180 U CN 200920307180U CN 201566911 U CN201566911 U CN 201566911U
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water
dried
vacuum
dry
drying
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吴迪男
吴元明
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Abstract

The utility model relates to a package body for water balance transformation drying, which is an improved structure of a press sealing strip for sealing a plastic film package and is most commonly applied and insulates air inside and outside the package. The package body is characterized in that a lyriform seal is adopted for the seal structure of at least one side or one edge of the package body, and the lyriform seal consists of discontinuously distributed sealing areas on the press sealing strip and one-way channels which are left among the discontinuously distributed sealing areas and are used for liquid in the package to flow to the outside of the package, thereby the package body can repeatedly pass in and out of water drying equipment or other vacuum spaces to carry out supplement treatment on the packaged object to be treated or improve the degree of vacuum in the package. The degree of vacuum in the vacuum packet of bagged materials can be strengthened in the water drying equipment or other vacuum equipment for circulating all transfer stations. Complete package ensures that material packing, a bagging procedure and the lyriform seal are realized simultaneously so that the efficiency of the package operation and transportation is improved. Bar codes on the press sealing strip of the lyriform seal carry the information of a packer and a packed object so that the modernized management of water drying food circulation and quality tracing is facilitated.

Description

The packaging body that is used for water balance transformation drying
Technical field:
The utility model relates to the packing that is suitable in processed (post-processing adopted in the abbreviation) process of the edible material results of a kind of living beings back, particularly a kind of packing of packing the back to the edible material processed of living beings in the packing.The utility model is the packing in the invention " water balance transformation dried foods and processing method equipment and packing " that proposes on the same day, be the application of explanation packing, the following content of specification sheets is identical with invention " water balance transformation dried foods and processing method equipment and packing ".
Background technology:
The edible materials of living beings such as crop products, forestry products, livestock products, aquatic products (mineral matter relatively), as grain, meat, milk, fruit, vegetables etc., edible all the existence as last preserved link after results, need before the storage to shine to dry in the air or to dry and reduce moisture, in storage, also will prevent the plague of rats, prevent going mouldy, insect-pest to should the storage degree entering the storage link again.
The method that these are traditional or make raw-food material in airing oven dry by contaminants such as airborne benzopyrene, dioxin, perhaps make in the raw-food material storage and caused damage by mouse, bacterium, worm erosion, perhaps rotten because of the metabolization of the edible material of living beings self, perhaps form new artificial dispenser, pollutions such as stifling reduces the quality of raw-food material or come hidden danger to the food safety strap for reducing this class loss.
Especially self the metabolic deterioration losses and the loss of going mouldy that make that the cereals raw material can't airing causes of the inclement weather of harvest season is painful.
And grain ageing phenomenon in the storage and artificial dispenser, pollution such as stifling make the decline of raw-food material quality then directly have influence on human beings'health.
Though the generation and the application of technology such as vacuum desiccation, vacuum storage, vacuum impregnation, vacuum packaging have been opened up solution route for addressing the above problem, because the costliness of vacuum apparatus and operating cost height can't make these technology have economy ground widespread use.
Vacuum (CN85109100) though invention early, too simple, be not used for drying operation yet, and fresh-keeping material by the hand basket pulley load, air pressure leaks and carries the back and do not have and remedy measure or means, all directly influences this working of an invention.
It is the aeration-drying technology of drying medium that the grain during procedure of storing grain drying of prior art is still with the air, and the space that the aeration-drying transpiring moisture cuts down the consumption of energy in theory is very limited, and dry degree of uniformity is also unsatisfactory.
Summary of the invention:
Technical matters:
People need a kind of application of vacuum process and equipment than low cost and low over-the-road expense to reduce the loss in the raw-food material storage and improve its security quality really.
Especially the inclement weather of crops harvest season is needed a kind of method dry in storage and the equipment of this method of realization badly.
Human health is subjected to the harm of aflatoxin mainly to be because the edible aflatoxin-contaminated food of people, prior art is very difficult for the general prevention of this pollution, because the existence of fungi in raw-food material is very general, ban use of that to be carried out food processing and production and formulate relevant standard implementation and supervision by the raw-food material of gross pollution be effective measure, but aflatoxin content still lacks simple and effective technological means to lower security level in the raw-food material for generally controlling.
People more need generally to control the edible material results of living beings back processed process, produce the safety food raw material of pollutant loads such as aflatoxin, benzopyrene, dioxin, fundamentally generally reduce of the harm of pollutants such as aflatoxin human health to extremely low or zero.Application of vacuum process device than low cost and low over-the-road expense then is to produce the condition for validity of pollutant loads such as aflatoxin, benzopyrene, dioxin to extremely low or zero safety food raw material.
Technical solution:
The invention provides a kind of water balance transformation drying means and in time handle the edible material of harvesting biomass (post-processing adopted in abbreviation), this processing method can comprehensively realize the treatment effect that vacuum desiccation, vacuum storage, vacuum impregnation, vacuum packaging etc. produce as required, and can realize the processing capacities such as washing, wet concentration, water transport to the edible material of living beings in treating process.
Be called for short the water dry food through the edible material of the dry living beings of handling of water balance transformation, at different food, water is done process can be different; The water dry food is different with general food, just as the traditional product performance of difference being arranged through the hot-cured steel and without the hot-cured steel, this class feature has different reflections according to the difference of food kind, is difficult to describe with one or more common traits.The product of among the embodiment different application water being done has different the description, product quality is in the performance of different aspect as can be seen, these water dry food are not limited to the human food, because human beasts, birds and aquatic products product of being raised is finally also for human edible, the safety of its feed also has direct influence to product, so the water dry food had both comprised for human edible and also comprises the edible material of living beings that letting animals feed is edible.
Water balance transformation drying equipment can reduction equipment input and the effective ways of equipment operation cost be, water pump priming draining transformation replaces the vacuum pump exhaust decompression can reduce the manufacturing acquisition cost of vacuum apparatus significantly, and catching the liquefaction hydrone with gravity, to catch the efficient of free air than vacuum pump much higher and can reduce the operating cost of equipment.
The essence scheme of water balance transformation drying will be handled object exactly and be positioned in the sealable container, this fluid pressure of water is got rid of the air in the leakproof tank, comprise pressurization eliminating processing object gas inside, and then utilize gravity bottom leakproof tank, to collect and the discharge aqueous water, the interior storage space pressure of leakproof tank is diminished only remain processing object and aqueous vapor and keep certain degree of vacuum.Pressure in the leakproof tank is artificially controlled constant interval can be at X10 6--X10 3Between the Pa.
Core of the present invention makes exactly to handle in object and the atmospheric isolation and realizes vacuum storage, two kinds of main processing capacities of vacuum desiccation, holds concurrently and processing capacities such as realization washing, wet concentration, water transport, vacuum impregnation, vacuum packaging.
Water balance transformation drying is a kind of brand new processing method in fact, is called for short water and does; Give birth to sun, the living cloudy law of unity of opposites of anode according to negative electrode, for this most general the most extensive dry storage object of grain provides economic dry storage method and apparatus.
Water is dried to utilize the characteristic of water to realize that water anhydrates, both be different from the prior art dry, dry, dry method in atmosphere such as air-dry, oven dry, freeze-drying, also being different from bleeds in the prior art produces the vacuum desiccation of negative pressure.
Water balance transformation drying means is the drying means of a kind of " drying generator ", be called as " storehouse " can with isolated from atmosphere fully enclosed container in carry out, storage space holds the processing object in the container, handle equal water discharge of air and obstruct that object does not take up space in air in the processing object space and the leakproof tank, utilize gravity to collect aqueous water after container is airtight again it is discharged outside the leakproof tank, make the space of placing the processing object in the container form and keep vacuum environment.
Handling object watering balance transformation drying means drying need take up room, and dried storage also needs to take up room, drying is in order to ensure storage, storage is in order to extend working time, with dry and repository need with room and time unite two into one, promptly in identical room and time, realize limit dry limit storage, but the organic unity of dry storage can realize the leakproof tank storage of watering balance transformation drying and handle object and dry products, also can solve the other technologies problem that faces in the conventional storage in the lump and improve the storage level, performance " drying generator " reduces the advantage that cost-cutting is stirred in carrying.
The water balance transformation is dry, and to be to evaporate the pressure of material to be dried internal moisture identical with vacuum drying something in common, promptly utilized atmospheric pressure to reduce to make hydrone to enliven the physical property that becomes steam.
With the exhaust vacuum desiccation the different of matter are arranged but the water balance transformation is dry, first, under identical negative pressure, handle object in drying the oxygen that contacts than oxygen much less that exhaust vacuum desiccation contacted, second, the exhaust vacuum desiccation is not that to take to heat be exactly to take freezing mode to accelerate dry process for improving equipment work efficient, dry drain water divides with steam mode device for transferring, the heat of taking away is much larger than water balance transformation drying, the 3rd, under identical negative pressure, drying medium in the vacuum desiccation is surplus air or the steam that charges into, and in the water balance transformation dry run, the saturated aqueous vapor of spontaneous evaporation just becomes the medium of convection current conductive drying heat, the relative air of its specific heat is much higher, the efficient of conduction heat is also much higher, help utilizing natural natural energy such as day and night temperature as realizing dry energy source, the 4th, the vacuum desiccation of bleeding is difficult to carry out drying in enormous quantities, water balance transformation drying then can be carried out the drying in enormous quantities of thousands of tons, and can ensure the homogeneity of handling the object degree of drying in same batch.
What the water balance transformation was dry with conventional dries, dry, air-dry, drying different is to ensure dry homogeneity, in dryings such as airing, for pursuing homogeneity, have to stir the thing that is dried with manpower or machinery, reach comparatively desirable degree even so still can not ensure dry homogeneity, with grain is example, can not ensure that the particle aqueous ingredients is balanced consistent, seldom measure particle and go mouldy inadequately even have only because of drying, also be enough to influence the quality of whole batch of grain, have to adopt and select rejecting as optoelectronic device and reduce the quality influence of time grain by the gross because of the particle of mould variable color.Homogeneity not just particle is different with the aqueous ingredients between the particle, the difference of the inside and outside aqueous ingredients of same particle also is an inhomogeneity aspect, with the paddy rice is example, the quick-fried waist phenomenon of paddy will take place in this inhomogeneous acquiring a certain degree, shine, dry in the air, the percent cracked rice of baking, air-dry dry paddy is always more than 5%, water is done and then can be eliminated this uneven existence.
It is indubitable that water balance transformation drying can improve the uniform drying degree, and especially large batch of drying can ensure its homogeneity reliably.
Water balance transformation drying can alleviate the stiff phenomenon of drying shrinkage.The mechanism of conventional drying generation drying shrinkage is, material to be dried is under bar pressure when dry, breaking away from gradually of internal moisture causes caving in gradually of micromechanism, the main cause that this structure is caved in is that bar pressure is to the structure applied pressure, under condition of negative pressure, this minimizing of caving in because of absolute pressure reduces, after internal moisture drops to a certain degree gradually, even releasing negative pressure, suddenly the pressure of Zeng Jiaing can make gas be filled in the structure that former moisture supports, from macroscopic view is the dry minimizing that drying shrinkage takes place, and makes dry products comparatively loose, has reduced stiff that the dry matter drying shrinkage causes under the bar pressure.Whole reduce the hardness of dry products and be beneficial to the reprocessing of dry products.The stiff phenomenon of drying, drying is exactly that this micromechanism excessive velocities of caving in causes internal stress to increase and the drying shrinkage sclerosis that produces, and the mouthfeel of food is changed.
Water balance transformation drying makes to handle in object and the atmospheric isolation and realizes vacuum storage, the mechanism of two kinds of main processing capacities of vacuum desiccation, be under the vacuum condition, the below of storage space has the water liquid level to absorb the water that aqueous vapor condenses and forms in the storage space, contained humidity constantly evaporates in the processing object, continuous condensation comes together in leakproof tank bottom water liquid level with the water of evaporation from water surface, and keep the water liquid level to be in the degree of vacuum that certain altitude is kept storage space with pump water draining means, the evaporation of leakproof tank inside aqueous vapor under the specified pressure temperature and condense and be in the moment dynamical equilibrium, the outer day and night temperature of storage space changes makes the cryotrap effect that forms in the storage space that the degree of vacuum in the storage space is changed, the different dynamical equilibrium of each moment time point makes the inner contained humidity of processing object outwards constantly evaporate, and transfer liquefaction comes together in leakproof tank bottom water liquid level, make and handle object and in storage, realizes slowly dryly, and the processing object is not exposed in the atmosphere and avoids mouse, worm, the metabolism of object self is handled in erosion of bacterium and inhibition.
The meaning of " water balance transformation drying " name is:
Dry purpose is to anhydrate, and it is the characteristics that the present invention realizes functions/drying that water anhydrates, and therefore, names this functions/drying to propose the feature of " water " especially.
Balance is the characteristic of water, under specified pressure and temperature, evaporation of water and liquefaction can reach balance because of not stopping transport of molecule is moving, and this dry run is water equilibrium process by evaporation and liquefaction under condition of negative pressure, realizes the process of anhydrating of the material internal moisture evaporation to be dried and the liquid level that liquefies; The equilibrium process that exists heat energy to shift in this process again, the balance in this drying is an objective fact, is the equilibrium process in particular space, takes away energy with the dry moisture of prior art with steam mode exhaust to atmosphere and distinguishes mutually.Name this drying to propose the feature of " balance " especially.
Transformation has important effect in this dry run, overcoming bar pressure generation negative pressure is one of key character of this drying, and the generation negative pressure relies on the gravity generation of water body in this drying, because water filling process produces hydraulic pressure, the barometric pressure that adds the water surface makes material pressure to be dried greater than barometric pressure, be different from the pure negative pressure in the vacuum desiccation, draining behind the water-filling is the process that bigger variation takes place a pressure, therefore, transformation is the objective characteristics that this dry run begins, dry tenacity was also relevant with the negative pressure fluctuation that temperature traverse causes after dry run began, and named this drying to propose the feature of water " transformation " especially.
" water " " balance " " transformation " is this dry key character of realizing dry run, with these features be used to name with distinguish this drying mode and other drying mode be not both science and objectively, and be difficult for and other drying mode confuses, consider that the new drying mode of development in science and technology can constantly occur, this drying mode of proper naming also is necessary.
Be not difficult to find out that the water balance transformation is dry must can carry out by dependence equipment, this equipment is called for short the dried equipment of water, but should comprise at least one or one group can hold material to be dried and drying medium water also can with the confined space of isolated from atmosphere.
Vacuum in the background technology (CN85109100) possesses the Partial Feature of this equipment, does not obviously possess the inherence of using as drying equipment though possess the fresh-retaining preserving function.It can utilize the gravity of water to overcome this architectural feature of bar pressure but is very desirable, and can develop.
Water balance transformation drying equipment is called for short the dried equipment of water.
Water balance transformation drying equipment is the necessary condition that the water drying method is realized, the water drying method must rely on the dried equipment of water, the function of the dried equipment of water determines that directly can the dried process of water carry out, can the various advantages of water drying method bring into play embodiment, so the dried equipment of water that the present invention comprises also should fully disclose.
Though the dried equipment of water disclosed by the invention can not be got rid of with the realization of miscellaneous equipment form to water balance transformation drying means, but the dried equipment of water disclosed in this invention can satisfy most of demands that social production realizes the water balance drying means fully, especially the demand that grain drying is preserved.
Accompanying drawing 1 is the scheme drawing of the dried equipment of simple and easy water, and the dried equipment of this simple and easy water is actual to be exactly one and can to realize airtight and container isolated from atmosphere, and the inside and outside wall material 1 that constitutes this container body should satisfy the basic demand that barrier fluid is come in and gone out; Container body is provided with the import and export 2 of turnover material, certainly this is imported and exported 2 and also can satisfy the turnover of drying medium water and the turnover of air when not airtight, internal tank has the material to be dried of obstruct to flow but does not intercept mobile device, in this scheme drawing, represent with a filter plate 3, the top of filter plate is the spatial accommodation A of storage material to be dried, the below is the space B that holds of aqueous water, the ratio of AB two space hold interior of the container without limits, A can be big as much as possible, B then can be as far as possible little of to improve the degree of utilization of the device space, and the main purpose of AB subregion is to show that A district material can not be soaked in the water after the dry run neutralization becomes dry products.At container bottom discharge port 4 is arranged, this discharge port is controlled to satisfy its function by 4 check valves and shutoff valve.
The dried equipment of accompanying drawing 1 described simple and easy water is such job procedure:
(1) open feed inlet and outlet, put into material to be dried at the A cavity, as paddy or other plant species subclass material,
(2) inject space and the material un-occupied space that drying medium water is full of B space and A space material to be dried, air in the AB space is discharged by water all or almost all, at this moment discharge port 4 is to be to close the dress attitude under the shutoff valve effect, otherwise water is not fully filled the AB space forever.
(3) close and be sealed into discharging opening 2, it is possessed not by fluid leak free function.
(4) open shutoff valve on the discharge port 4, water by gravity in the container in the AB space effluxes, when water level is reduced to filter plate 3 positions when following, the A space in the container forms black vacuum, and water balance transformation drying is promptly accused beginning to the dry run of material to be dried.
(5) after after a while, when the material to be dried contained humidity in A space be reduced to require standard after, open leak free feed inlet and outlet 2, air admission, the water in B space also under gas pressure, are discharged from discharge port 4, dry run promptly accounts for end.
(6) at this moment can take out the product of being dried to, also can not take out the storage that this equipment is used for dry finished product as storage equipment, putting into material to be dried and also can think the beginning of preserving, the just continuation of storage of the storage behind dry end the before dry run finishes in fact.
More than six steps sketched with the dried equipment of simple and easy water and finished the working process that the water balance transformation is dry and preserve, what need replenish was the 4th step, discharge port draining under the water action of gravity, the vacuum environment that forms the A space is that decision water is done an important ring of realizing, when the height in B space during greater than 10.34 meters, need not be by other strength, only depend on the gravity of water just can overcome that bar pressure is realized draining to the resistance of discharge port and the vacuum environment that forms the A space, when the height in B space during less than 10.34 meters, then there are two schemes to realize in addition, one is that the water pump forced drainage is set inside and outside discharge port, and one is to create the environment that is lower than bar pressure in addition to achieve gravity drainage outside discharge port.B spatial altitude in these three schemes is during more than or equal to 10.34 meters, and identical with the disclosed solution essence of vacuum (CN85109100), two other scheme then has substantial different with the disclosed solution of vacuum.
What need replenish in addition is, the unloading vacuum-load that the 5th step dry run is about to finish is to open feed inlet and outlet to put into air release vacuum, also have more excellent scheme to realize, be exactly not open feed inlet and outlet to put into air, charge into the release vacuum with carbon dioxide or nitrogen in addition, rather than oxygenous atmosphere, can guarantee the quality the safely ventilation storage of fresh-retaining preserving of realization.
Need to prove for the 4th step, check valve in the 5th step on the discharge port 4 plays that the barrier container outer fluid enters container and the not effect that discharges of barrier container inner fluid, scheme realization itself and additional implementation are all needed, and shutoff valve some specific environment next become unnecessary.
Prior art is told us, and it is exactly to leaking to carry effective solution to take place to lack that the dried equipment of simple and easy water has a critical defect.
Leaking the problem of carrying is that all vacuum environment technology all can't be avoided the technical matters that must face, absolute leak proof phenomenon is impossible, the solution of leaking the problem of carrying directly has influence on the industrial applicibility of vacuum apparatus, and two methods that the problem of carrying is leaked in solution are exactly nothing but to control leak rate and load the counteracting leak rate to satisfy the vacuum technology demand to keep degree of vacuum.
The control leak rate has become unique method concerning the dried equipment of simple and easy water, does carrying out smoothly of process though the control leak rate also can ensure water, does not belong to highly reliable effective solution; In case the gas leakage that allows leak rate takes place to surpass, the dried equipment of simple and easy water just can't ensure when arranging by water discharge method is anhydrous that dry required negative pressure causes dry run and interrupts; Set up extraction equipment as other and will make the main economy of water drying method all gone, run counter to contriver's original intention; Therefore the dried equipment of simple and easy water is improved, increase function, overcome one's shortcomings make equipment possess row to leak function then be that the present invention is to the contribution of technical solution the name of the game.
The present invention increases an additional space in addition on the dried equipment of simple and easy water, load negative pressure by the draining of additional space water-filling and offset the leak rate generation, it is few to increase cost, and it is identical with the principle of the dried device fabrication vacuum of simple and easy water, safeguard vacuum environment in this way, make the dried equipment of water can not only make vacuum environment, and can eliminate gas leakage and safeguard vacuum environment, can not only abatement apparatus the true leakage of gas leakage, and possesses the function of eliminating the false leak phenomenon, safeguard level weighing apparatus transformation drying is carried out reliably, and raising equipment is realized the degree of reliability of technology.
The dried equipment of Gai Liang water as shown in Figure 2, be on the dried equipment of simple and easy water, to increase an additional space C in addition, make the space in the dried equipment of water become three spaces of ABC, C space and AB space also can be regarded the C space as the repacking to the B space by control setup UNICOM.
The C space is actually the piston cylinder of a soft reciprocating motion of the pistons that is made of water liquid, and with vacuum pump effect equivalence, the motion by this piston realizes that vacuum pump is bled from the container A space, the pumping work energy of exhaust outside container.
The water of improvement is done the passage a that there is check valve control in top, device A space and C space, under check valve control, allow fluid mainly be air by the A spatial flow to the C space, and do not allow reverse flow, or the control reverse flow is allowing below the leak rate; Also there is the passage b of check valve control in B space and C space, under check valve control, allow fluid mainly be water by the B spatial flow to the C space, and do not allow reverse flow, or the control reverse flow is allowing below the leak rate; In the middle of the AB space, also establish a passage c, be used for injecting drying medium water to the AB space, promptly be in normally off in case shutoff valve is finished in water filling by the C space by shutoff valve control.
Also there are check valve and shutoff valve control sealing in top, C space, C space water-filling precipitation repeatedly causes gas that material to be dried inside emits in the AB space and the gas that bleeds to suck the C space again outside check valve 5 amount discharge containers of top, C space by passage a, and cause the water of liquefaction condensation in the AB space to flow into the C space simultaneously by passage b, carry out smoothly with the dry process of water level guarantee that reduces in the AB space.
At this moment B space can narrow down to that of becoming in the middle of two spaces of AC intercepts that solid material moves but liquid barrier is not by the device of A spatial flow to the C space, and this device also can be referred to as with passage a passage b passage c and the valve body of controlling these passages and " can intercept that solid material moves but the device that moves of barrier fluid not." at this moment A space and C space be respectively space of storing material to be dried and the space that holds aqueous water.
Its working process is as follows:
(1) open feed inlet and outlet 2, a, b, c passage are in closed condition at this moment, put into material to be dried at the A cavity, as paddy or other plant species subclass material.
(2) close and be sealed into discharging opening 2, it is possessed not by the fluid sealing function, a, b, c passage are in opening at this moment.
(3) charge into drying medium water to the C space and be full of the space and the material un-occupied space of B space and A space material to be dried, air in the AB space is tied up by the check valve on top, C space by water all or almost all discharge by the c passage,
(4) water of getting rid of in the C space causes water level decline, water by gravity in the container in the AB space effluxes by the C space, when water level is reduced to filter plate 3 positions when following, the A space in the container forms vacuum, and water balance transformation drying is promptly accused beginning to the dry run of material to be dried.
(5) after dry run begins, close the c passage.To the water-filling exhaust of C space, gas in the AB space is taken out in the draining of C space, realize solving leaking and carry the improved function of keeping vacuum, ensure carrying out smoothly of dry run.
(6) after after a while, when the material to be dried contained humidity in A space be reduced to require standard after, open leak free feed inlet and outlet 2, air admission, the water in B space also under gas pressure, are discharged from the C space, dry run promptly accounts for end.
(7) at this moment can take out the product of being dried to, also can not take out the storage that this equipment is used for dry finished product as storage equipment, putting into material to be dried and also can think the beginning of preserving, the just continuation of storage of the storage behind dry end the before dry run finishes in fact.
More than seven steps sketched the working process of finishing the dry and storage of water balance transformation with improvement water dried equipment, (5) step described emphatically is that the dried equipment of water through improvement is that the how draining of water-filling repeatedly by the C space solves vacuum and leaks year problem.
The architectural feature that the dried equipment of improvement water satisfies this function has been described in the front in detail.The additional space that is increased is actually the transformation that simple and easy water is done the equipment B space, be still two spaces so the dried equipment of water after the improvement is the same with the dried equipment of simple and easy water, the device difference of just separating two spaces in two kinds of equipment is exactly " an obstruct solid material move but not barrier fluid flow of matter " but these devices have a common functional character
The dried equipment C of water space through improvement can link to each other with water conservancy projects, make the dried equipment of water become the composition of water conservancy projects as the waterpower drying equipment, make hydraulic energy be used for drying operation as the dry energy, for wide application space is created in the widespread use of water balance transformation drying, specific implementation method hereinafter will be listed several concrete water and do the concrete scheme of equipment utilization waterpower resourses, but will illustrate that the method that water drying method and the dried equipment of water are suited measures to local conditions never is limited to this several types.
No matter be the dried equipment of easy water, or the dried equipment of water through improvement, the first step of carrying out the dried operation of water is exactly material to be dried to be put into the spatial accommodation of container, second step was to charge into drying medium water, if two steps carried out and passed through ducting simultaneously, material to be dried is a grain, also just becomes the phase flow pipeline hydraulic transportation of grain.The dried equipment of water also just becomes the final terminal of the phase flow pipeline hydraulic transportation of grain.
Phase flow pipeline hydraulic transportation is widely used, but it is comparatively rare to be used for grain, trace it to its cause and be still the water repellant technology prejudice of traditional grain storage need, the problem of grain employing phase flow pipeline hydraulic transportation maximum is exactly that grain chance water is perishable under the traditional handicraft condition, drying cost is higher, and the present invention just provides the possibility that realizes for the phase flow pipeline hydraulic transportation of grain.
Therefore, the phase flow pipeline hydraulic transportation that equipment involved in the present invention can be used for grain reduces between silo and the silo large quantities of grains and allots the cost of transportation, realize the efficient transportation of grain, water balance transformation drying equipment just can be used as the component devices of grain pipeline hydraulic transport systems facility.Water balance transformation drying means just can be applicable to the grain drying after the grain phase flow pipeline hydraulic transportation.
Ancients' cloud: go up kind if water, in water was worked process, water was drying medium, also was the transformation medium, gas in the airtight vacuum environment mainly is water vapour, and water vapour is again to transmit the medium that heat carries out interchange of heat by conduction, convection current, three kinds of modes of radiation to material to be dried; The sealing of water piston and piston cylinder also is to be undertaken by water itself, plays airtight effect, and water also is the obstruct medium that intercepts air, and what the power of water piston motion leaned on is the gravity of water, and the equilibrium pressure that overcomes bar pressure is also from the gravity of water.
The present invention has overcome the traditional grain storage needs water repellant technology prejudice, becomes waterproof into hydrophilic, and water comes the low-cost vacuum environment of making, and evaporates grain in-to-in moisture with vacuum environment, realizes the drying of grain under water environment; Intercepting grain with aqueous water and contact not only economy but also realization easily with air, is again simultaneously the realization of washing, wet concentration process, and the washing impurity elimination grading technology of raw-food material is realized in storage; Become the storage rough grain and be the clean grain of storage washing, fundamentally overturned the traditional mode of grain storage, can improve the quality of raw-food material, thoroughly change the original extensive of raw-food material such as grain storage.
Water balance transformation drying provides the realization approach for waterpower as the dry energy, with respect to hydropower, be converted to distinguished and admirable with electric energy again or heat energy carries out drying operation and will improve the efficient that current can be changed, also will see in an embodiment and utilize water conservancy to irrigate by lifting water to a higher level with a water pump, etc. the concrete scheme that facility complementary energy is kept storage space degree of vacuum, and utilize solar power to enlarge the concrete scheme of day and night temperature raising operating efficiency in the drying operation container, the evaporation of leakproof tank inside aqueous vapor under the specified pressure temperature and condense and be in dynamical equilibrium, the water evaporation absorbs the interchange of heat of heat of vaporization and condensation liquefaction release heat energy process and finishes in leakproof tank inside, it is minimum that energy consumption for drying can be reduced in theory, and visible horizon weighing apparatus transformation drying belongs to a kind of novel pattern of hydraulic energy utilization and energy-saving drying.
Specific heat of water is more much bigger than air, water vapour is as heat exchange medium, higher effectiveness of regenerator is arranged, make the water vapour liquefaction heat that condensation discharged take the material to be dried surface to, make the dried material internal moisture obtain evaporation energy by the water vapour of new evaporation.
Water is done and is compared with other drying modes, the material to be dried contained humidity leaves drying equipment with liquid form, rather than the leaving of existing drying mode with gaseous form, be present in the dried mode of water with regard to the possibility that has determined the dried mode of water that theoretical energy consumption is significantly reduced and make the heat of vaporization of water can reuse this energy-conservation objective law, make energy consumption for drying can reach minimum in theory.
Water is done and is compared with other drying modes, the material to be dried contained humidity leaves drying equipment with liquid form, the evaporation of material to be dried contained humidity and condensation liquefaction also are the still-process of water in fact, distinguish over the collection of drying medium water when utilizing prior art that the material to be dried contained humidity is left drying equipment with liquid form, then can obtain the side production that the higher distilled water of purity is done as water.
Above technical scheme has disclosed the function that the dried equipment of water is realized vacuum storage and vacuum drying treatment effect and washing, wet concentration, hydraulic pipe transportation, be not difficult to find out, the dried equipment of water also is not difficult to realize vacuum impregnation and vacuum-packed processing capacity as obtaining vacuum and the equipment of keeping vacuum.
Realize vacuum impregnation and vacuum-packed processing capacity, just relate to steeper and packing, the present invention just utilizes the most general plastic film bag double as steeper and packing, the specific (special) requirements that unfree water is done, take a kind of lyrate to seal, with vacuum impregnation and the vacuum packaging process requirement of satisfying the water dry-cure.
The plastic film bag that lyrate is sealed as shown in Figure 16, when being to seal, its purpose forms the one way channel that flows by the fluid outside bag in the bag, in the bag the material internal moisture of adorning and gas and maceration extract boil-off gas, escape by passage during air pressure outside at the bag internal gas pressure greater than bag; When the bag internal gas pressure less than bag outside during air pressure, passage can be outside bag sealing automatically under bar pressure and bag material self the elastic force double action.
For guarantee channel can be outside bag sealing automatically under atmospheric pressure and bag material self the elastic force double action, consider that from material self elasticity width of channel a should be no more than 100 times of plastic film thickness, the press seal bandwidth is 3 times that the length b of passage should be not less than a.
Because the plastic film bag that seals of lyrate carries out lyrate and seals behind the material of packing into, thus pack into material with become bag process and lyrate to seal can to realize in the lump.Accompanying drawing the 17, the 18th, plastic film form the scheme drawing that packaging bag and lyrate are sealed throughout a piece of writing, and the material of packing into is present in the packaging bag when packaging bag and lyrate are sealed forming.
With accompanying drawing 17 is that the pages and pages rectangular pack bag that forms of plastic film of example is an example, and the vertical press seal band of the 3-2 in the accompanying drawing 18 combines with the horizontal press seal band of 4-2, forms pages and pages lyrate sealed bag as shown in Figure 16, pages and pages single bag four limit of rectangle have one side to seal for lyrate; Be not difficult to find out that the vertical press seal band of the 3-1 in the accompanying drawing 18 combines with the horizontal press seal band of 4-1, pages and pages single bag four limit of rectangle be lyrate and seal; The vertical press seal band of 3-2 in the accompanying drawing 18 combines with the horizontal press seal band of 4-1 or the vertical press seal band of 3-1 combines with the horizontal press seal band of 4-2, two limits or three limits are arranged is that lyrate is sealed on pages and pages single bag four limit of rectangle; Open-work 6 has concurrently easily to tear and cuts apart pages and pages single bag and make lyrate seal the dual-use function of the institute's one way channel that stays discharge flowing material on the press seal band.
Pages and pages packing makes the material and become bag process and lyrate to seal realization in the lump to be convenient to improve package handling efficient and carrying of packing into.Pages and pages packing not only can form the rectangular pack bag of easily cutting apart, and forms triangle, polygon and even the circular pages and pages packaging bag easily cut apart and also is not difficult to realize.
Lyrate is sealed on the press seal band and to be interrupted the involution district that distributes and to be interrupted the one way channel that stays between the involution district that distributes and can be the similar bar code distribution shown in the 4-3 in the accompanying drawing 18, makes the information of its same carrier pack people with bar code and packing material be convenient to that the water dry food circulates and the modern management of quality tracing.
The characteristic that water is done has determined to use plastic film after the printing as packing, lyrate is sealed on the press seal band and to be interrupted involution district that distributes and the bar code that is interrupted institute's one way channel that stays composition between the involution district that distributes and not only can to save the bar code printing cost, the more important thing is the pollution that the eliminating printed article may bring food and water body.
The bagged material that lyrate is sealed is piled up water dry-cure in the dried equipment of water, when seal for lyrate on one side and mouth makes progress, in the by gravity bag the material of adorning and maceration extract can not flow out through passage, the water evaporation and the liquefaction in following bag of interior space of condition of negative pressure are also constantly being carried out, vacuum-impregnated effect dominates status, vacuum drying effect accounts for back burner; Polygon when sealing for lyrate, the liquid in space can flow out through passage in the bag, and material is moisture in the bag is evaporated discharge, and the liquefaction of steam mainly takes place in the bag external space, vacuum drying effect dominates status.
It is self-closing that lyrate is sealed bagged material passage when the dried equipment vacuum unloading of water, can form the vacuum packaging of bagged material automatically.Lyrate is sealed bagged material before the dried equipment unloading of water vacuum, and vacuum drying effect is lowered the temperature bagged material and produced the vacuum pre-cooling effect in dehydration.Vacuum pre-cooling and vacuum packaging are that the water dry food improves storage quality, prolongs one of measure of storage period.
The vacuum packaging that lyrate the is sealed bagged material dried equipment of Inlet and outlet water or other evacuated spacees repeatedly replenishes or strengthens degree of vacuum and the cooling that improves in the packing, before secondary seals.The vacuum packaging that lyrate is sealed bagged material can be strengthened the degree of vacuum in the packing in the circulation dried equipment of water of each transfer point or other vacuum apparatuses, and needn't rely on mobile vacuum apparatus or mobile refrigerating apparatus circulates.
The edible material of grain biolobic material for the graininess vegetable seeds, the treatment effect that its dry storage reaches the vacuum desiccation storage can satisfy its requirement, but the edible material of living beings for types such as meat, fruit, vegetables, this vacuum desiccation storage is only arranged not enough, in conjunction with vacuum impregnation and vacuum packaging then is to need very much, the embodiment explanation utilizes this method to produce less salt bacon, the low candy food in one's mouth, vacuum-packed clean vegetables etc., special realistic meaning is then arranged, give water balance transformation drying method application space widely.
Dry purpose is storage, except that drying, pickle, dipping means such as honey system etc. also are a kind of very effective methods of preserving fruit and vegetable in early days, the honey of pickling of fruit and vegetable is made the process technology that has changed typical local food from simple preservation means into now, the water dry food that the embodiment of the invention is enumerated will illustrate, the dried equipment of water realizes that the vacuum impregnation processing capacity is pickled fruit and vegetable or the honey system, can not only raise the efficiency compared with traditional handicraft, can also simplify technology.
Vacuum packaging is the extension of vacuum storage, water is done the processing object after drying or the dip treating is realized that vacuum packaging also is to realize easily, the plastic film flexible packaging thing that provides by modern industry, as long as change the process of water dry-cure a little, just can realize vacuum packaging easily, make the water dry food behind the dried equipment of leaving water, continue to realize vacuum storage, added value that improves the water dry food and the application of expanding the processing of water dry food are had extraordinary help.
In sum, the fresh biomass of gathering (mineral matter relatively) edible material or in bulk or packing are put into the dried equipment of water carry out the water dry-cure, handle to achieve by vacuum desiccation or vacuum impregnation and guarantee the quality or fresh-retaining preserving, after the water dry-cure guarantee the quality or fresh-retaining preserving still can continue by dried equipment of water or vacuum packaging; The dried equipment of water in the dried equipment of the water of field, transfer accumulating distribution centre, form the vacuum chain that to guarantee the quality fresh-keeping as the substituting of cold chain, realize that the whole process before the water dry food is used is guaranteed the quality fresh-keeping until the Vacuum refrigerator in kitchen.Water balance transformation drying, can not only realize the energy-conservation of dry run, and combine functions such as vacuum storage, vacuum desiccation, vacuum impregnation, vacuum packaging, vacuum pre-cooling, washing, wet concentration, water transport in a continuous treating process, not only make the food of institute's processed possess the characteristic of safety food.And also be effective utilization of the dried equipment of water, improve operating efficiency, reducing the food processing cost provides the realization approach.
Description of drawings
Accompanying drawing 1 is the dried equipment principle scheme drawing of simple and easy water, 1 is the container body that is made of the material that the energy barrier fluid is come in and gone out among the figure, the 2nd, sealable feed inlet and outlet on the container body, the 3rd, filter plate, belong to the obstruct solid material and move the not mobile device of liquid barrier, the 4th, the discharge port on the container body: the A space is the space of storage material to be dried and dry finished product among the figure.
Accompanying drawing 2 is improvement water dried equipment principle scheme drawings: 1,2,3,4 is identical with accompanying drawing 1 among the figure, intercept wherein that solid material moves but not the device 3 that flows of barrier fluid constitute by middle up and down controlled path a, b, c.Among the figure 3B member that square frame encloses be device 3 be again the substituting of B space in the accompanying drawing 1,5 is exhaust check valves among the figure, C is an additional space of forming container body 1 and A space baffle area branch mutually among the figure.
Accompanying drawing 3 is generalized sections of the dried silo of water, 1,2,3,4 is identical with accompanying drawing 1 among the figure, 5 is identical with accompanying drawing 2, the 6th, accompanying drawing 2 is useed the pipeline of the pipeline double as phase flow pipeline hydraulic transportation in C space as, the 7th, phase flow pipeline hydraulic transportation equipment, the 8th, well or hydraulic accumulator, h show the head of water of storehouse water water level and well water or sink, and a, b, c are the passages identical with accompanying drawing 2.
Accompanying drawing 4 is the location diagrams in water transport water solid food storehouse before the dam, and 1-1 is a reservoir institute water-accumulating body, and 2-2 is a siphonic system on the dam, and 3-3 is a silo phase flow pipeline hydraulic transportation system, and 4-4 is the dried silo of Lian Dongshui.
Accompanying drawing 5 is principle of work scheme drawings of water lift water dry-storage chamber, 1,2,4 is identical with accompanying drawing 1 among the figure, wherein 4 join with the motor-pumped well pipeline, the 8th, well, the 9th, diving pump, the 10th, the upper accepting water pipe is communicated in upper water storage box 11, and h shows the diff-H of storeroom and well water water level, S is the S shape bend pipe that the draining end prevents that water level decline air from escaping into that is positioned at that draws from accompanying drawing 7, and S garden ring representative in addition draws icon (down together).
Accompanying drawing 6 is the principle of work scheme drawings of water dry-storage chamber of falling into water, among the figure 1,2, C is identical with accompanying drawing 2, the 41st, about water valve, the 42nd, last lower tank, 43, the 44th, the water pipe that links to each other with the dried equipment discharge port of water, the 45th, with the waterpipe that comes that falls into water and link to each other, h shows the diff-H of storeroom and lower tank.
Accompanying drawing 7 is to be positioned at the S shape bend pipe that the draining end prevents that water level decline air from escaping into, and s is two curved spacings among the figure, is not less than caliber.
Accompanying drawing 8 is the series connected scheme drawings in more than 5 water dry-storage of accompanying drawing chamber.
Accompanying drawing 9 is the series connected scheme drawings in more than 6 water dry-storage of accompanying drawing chamber.
Accompanying drawing 10 is accompanying drawings 8, connecting in more than 9 water dry-storage chamber, the back parallel connection reaches and the scheme drawing of water pipe line parallel.1-1 is the pipeline that leads to water among the figure, and 2-2 is the series connected water intaking pipeline in a plurality of water dry-storages chamber among the figure, and 3-3 is series connection back, an a plurality of water dry-storages chamber return piping in parallel among the figure.
Accompanying drawing 11 be uncovered water do the storehouse partly cut open scheme drawing, 1 is the storehouse body among the figure, the 2nd, seal soft Cang Gai, the 3rd, filter plate, the 4th, discharge port at the bottom of the storehouse.
Accompanying drawing 12 is section-drawings that uncovered storehouse stacks
Accompanying drawing 13 be upside-down mounting water do the storehouse mode of operation partly cut open scheme drawing, 1 is bell jar shape storehouse body among the figure, the 2nd, assembly at the bottom of the storehouse
Accompanying drawing 14 upside-down mounting water are done and are inverted figure when load in the storehouse,
Accompanying drawing 15 is that storehouse, upside-down mounting storehouse body stacks generalized section.
Accompanying drawing 16 is that packaged by plastic film bag and lyrate are sealed scheme drawing, a is that lyrate is sealed the one way channel width that stays among the figure, b is the length that lyrate is sealed press seal bandwidth and one way channel among the figure, 1 is bag among the figure, 2 is that the sack lyrate is sealed the press seal band among the figure, 3 is to be interrupted the involution district that distributes on the press seal band among the figure, and being interrupted between the involution district that distributes is exactly the one way channel that stays.
Accompanying drawing 17 is that plastic film forms the scheme drawing that packaging bag and lyrate are sealed throughout a piece of writing.Among the figure the 1, the 2nd, plastic film before and after the bag, among the figure the 3, the 4th, in length and breadth to bag limit press seal band, the 5th, before and after plastic film and the packaging bag in the material that bag limit press seal band forms is present in packing simultaneously in length and breadth, connect naturally by the press seal band between the packaging bag.
Accompanying drawing 18 be accompanying drawing 17 plastic films form throughout a piece of writing that packaging bag and lyrate seal in length and breadth to the detail drawing of bag limit press seal band, naturally the adjacent packages of Lian Jieing has the open-work 6 of the continuous distribution of easily openable on the press seal band of bag limit, and open-work has concurrently and easily tears and make lyrate seal the dual-use function of the one way channel discharge current animal that stays.
Beneficial effect:
Most of food are at the results initial stage, vegetable seeds or tissue as firm results, the fowl poultry of just having butchered, and the fish that just lost one's life, when entering storage, need drying mostly, in the traditional drying mode, drying need be heated, and heats then to promote its microbial reproduction process that goes bad, before dropping to safe storage moisture, can be considered the bottleneck phase of guaranteeing the quality, these food or raw-food material just unavoidably suffer the erosion of germ to some extent in the bottleneck phase of guaranteeing the quality, and all stay the material that produces behind the microbial reproduction in the dry run to some extent in food, some is deletrious to the mankind, as aflatoxins etc.,, directly influence the quality of food although content seldom.Prolonged drying time though water balance transformation of the present invention is dry, but drying is carried out under the situation of anoxic, suppressed microbial proliferation effectively and left over the generation of toxin, to make these food or raw-food material suffer that in the bottleneck phase of guaranteeing the quality the erosion of germ drops to minimum.
The present invention is directed to the variety of issue that is faced in agriculture and forestry product drying and the storage and comprehensively proposed the few solution of cost raising, and can effectively reduce the cost and the over-the-road expense of specialized equipment.
The cutting mildew-resistant loss on transmission mistake that the present invention meets the inclement weather agriculture and forestry product for the harvest season provides solution.Even do not meet inclement weather, exempt from airing and can effectively reduce grain and in airing, stir that pollutants also can reduce decomposition and the destruction of daylight middle-ultraviolet lamp to vitamin in the grain to the pollution of grain in manpower consumption and the air; More can reduce tan by the sun with constant pressure and dry such as high temperature drying in the case hardening phenomenon that produces, the storage quality that improves cutting also reduces energy resource consumption.
Especially to oil crops, can slow down air oxidation of oil crops and quality that microbiological oxidation brings and descend.Can suppress the decomposition of brown stain and natural colouring matter to most of cuttings.
Negative pressure oxygen-free environment in the leakproof tank, making repertory also is self-evident because of the infringement loss of germ, insect, mouse can drop to minimum.
Water is done the super dry-storage can very easily realize vegetable seeds, makes vegetable seeds reduce moisture reposefully to 5%-8% in preserving at normal temperatures.
Water is done and is compared with the conventional drying method, and the interchange of heat of evaporation and condensation process is finished in leakproof tank inside and made energy consumption for drying can reach minimum in theory.
Omnidistance cost and the loss before using arrived in comprehensive repertory results back, consider the quality dampening factor again, though this method has increased equipment and technology input, but from overall economic efficiency, the comprehensive benefit of the whole whole of life of equipment can be expected, as taking into full account these non-economic factors that are difficult to quantize of human health factor affecting that food security is brought, the economy of its realization also is the inevitable choice that scientific technological advance improves the human living standard.
The specific embodiment
Specific implementation method:
Realize that method drying of the present invention goes out corresponding product palpus dependence equipment, equipment can have multiple, roughly is divided into two classes, and a class is a fixed type, and a class is a packaged type, introduces in detail respectively:
Apparatus embodiments one: the dried silo of water
In the accompanying drawing 3, the 1st, the vertical cut-away schematic view of the dried silo of water, storehouse body integral body can be regarded a common vertical type cylinder type tank body as, make with rigid material, the leak rate requirement for restriction that satisfies container obstruct air gets final product, the horizontal profile scheme drawing omits, be advisable with round, saving in material not only, its mechanical property is generally acknowledged by prior art that also its principle of work is identical with the dried equipment of improvement water shown in the accompanying drawing 2, just wherein a kind of embodiment, the architectural feature that the structure of tank body satisfies the dried equipment of simple and easy water gets final product, with accompanying drawing dried equipment of 1 simple and easy water and the dried equipment difference of accompanying drawing 2 improvement water, be that inlet point links to each other with the phase flow pipeline hydraulic transportation device, discharging opening is arranged in the tank body bottom graph and does not draw, can find out countless solutions in the prior art, needn't give unnecessary details.
The pipeline 6 double as space C of Hydraulic Transportation System, pipeline 6 and a, b, c, 5,7, the 8th, waterpower delivery duct terminal is combined into a functional space C who realizes the dried equipment of improvement water with warehouse 1; H is highly as long as the height of water that can support greater than the dried silo of water position bar pressure there is no constant, and h needs only greater than 10.34 meters and can meet the demands under the general condition, gets final product easy realization and satisfy this requirement by the water intaking well mode of pouring water.
The more large batch of material of the suitable storage of the dried silo of this water, as large grains such as corn, paddy, wheats, the height of silo can be up to nearly hundred meters, and it is also unquestionable that the prior art of phase flow pipeline hydraulic transportation is loaded it fast, and maximum pressure and minimum pressure change at X10 in the storehouse 6~ X10 3Between the handkerchief, gravity just can make from draining and load back reduction pressure realization vacuum in the storehouse to 2000 handkerchiefs ~ 9999 handkerchiefs, only realize keeping vacuum function and just can keeping this degree of vacuum of the dried equipment of improvement water with water pump, drying mechanism is identical with the working process of improveing the dried equipment of water no longer to be repeated.
After dry thing dry run is finished, silo just becomes the memory space of dry finished product naturally, convenient for getting grain, can in the storehouse, be full of nitrogen or carbon dioxide, make its with the storehouse outside bar pressure identical unloading negative pressure of vacuum substantially, the stage silo that continues to keep dry is anti-to sprout, the function of fungi-proofing, insect protected, protection against rodents.
The dried silo of water is to putting in storage grain moisture content without limits, the paddy of firm harvest-seed extraction, even water ratio also can directly put in storage up to 30%, grain is gathered in the crops to reduce from the field and is the main stage of development of grain loss before moisture puts in storage to the water ratio that satisfies holding conditions the atmosphere, reducing that the restriction of putting in storage puts in storage as early as possible is one of best means that reduce grain loss, and the relative prior art of the dried silo of water makes in time to put in storage behind the grain harvest and becomes a reality.
The putting in storage of the dried silo of water loaded and dry run is wanted water, and water lift will consume energy, accompanying drawing 4 is to build the dried silo of water in the reservoir dam upper/lower positions, by siphonic system storehouse water being used for the water circulation system of the dried silo of water, is effectively to utilize hydraulic energy to load, produce vacuum, keep one of mode of vacuum.
The different dynamical equilibrium of each moment time point is realized in the storehouse that the dry run that water is done need cause by the day and night temperature variation outside the dried storehouse of water, when the silo diameter greatly may influence its realization to a certain degree the time, in the silo outside as shown in Figure 4 in the environment, some sunlight reflected devices are set, this device belongs to prior art in field of solar energy, and poly-solar light can improve the whole day and night temperature rangeability of silo in the dried silo appearance of metallic water and improve dry tenacity and make drying effect better.
Silo is used for the raw grain storage, and the filling water yield only takies the interstitial space of its stacking in its volume, though the rapeseed fine pore still reaches more than 35%, silo storage grain space does not influence its degree of utilization because of the dried water of water
Certainly the grain storage water is done the storehouse and is come drying generator to belong to new problem, but other ins and outs all are not difficult to find in the prior art solution, originally is illustrated as brief and concisely, just describes in detail no longer one by one.
The dried silo of water can be the construction of ton grain storage facility new selection is provided, as ensureing that the grain security measure is applied to drying, storage and even the transit link of grain.
Apparatus embodiments two water dry-storage chambers
If the dried silo of water is considered as specialized equipment, water lift water dry-storage chamber shown in the accompanying drawing 5 just belongs to common apparatus, far products is of a great variety, need the food variety of dry or other processing just more, the dried storage room of water just can be used as the dry storage processing that general dry storage Fabricating machinery is used for multiple based food, has functions such as drying, storage, processing, packing concurrently.
C space and 4,8,9,10, the 11 extracting water facility UNICOMs that form just can form a waterpower water dry-storage system among the figure.Water is the essential material of human survival, and food also is the necessary material of human survival.The function of water dry-storage chamber is identical with the dried equipment of improvement water shown in the accompanying drawing 2 with working mechanism, and its working process is just no longer repeated.
What emphasize here is, the water supply of motor-pumped well facility that is found everywhere as water tower, irrigate by lifting water to a higher level with a water pump, etc. the station, can become the hydraulic energy source of water dry-storage chamber.With water tower, roof tank is an example, water lift is after upper tank is full, lift pump will quit work, among the lift pump work intermittently, it is inevitable phenomenon that water body by gravity in its elevation pipeline descends, this part energy has just wasted in existing equipment, and the facility shown in the accompanying drawing 5 just can allow this part energy become the manufacturing vacuum environment, keep the power of vacuum environment, water dry-storage chamber just and the farm like this, farm, the water lift water facilities of peasant household is combined into facility commonly used, and water dry-storage chamber just can utilize water lift complementary energy to realize fresh-retaining preserving drying generator and other processing of various far productss widely.
Water lift need be used water lift equipment, has under the water supply situation in natural conditions, and as mountain spring, water dry-storage chamber still can adopt the mode shown in the accompanying drawing 6 to utilize hydraulic energy.Just job procedure is slightly different, closes down valve and opens valve, is full of water body and realizes exhaust to the C space, and the pass is closed valve and opened down valve, allows the water body deadweight of C space fall to realizing to bleed; The dried silo of water can be used as the drying equipment of vegetable seeds based food, and water dry-storage chamber can further enlarge the kind of drying operation to all food, comprise liquid milk, fruit juice are contained in the bag that the permeable watertight material makes, be positioned over water dry-storage chamber and realize slowly drying, final drying is made the low milk powder of water ratio, fruit crystalline flour.
Connect the connection that the dried silo of a water belongs to dried equipment parallel connection of water and water conservancy pipeline in embodiment one accompanying drawing 4.
Storeroom among the embodiment two also can be used as accompanying drawing 8,9 series connection, as accompanying drawing 10 in parallel application.
Irrigate by lifting water to a higher level with a water pump, etc. several water dry-storage chambers of connection in series-parallel in the facility in a cover water conservancy, also be not difficult to realize with control device of the prior art.
The dried equipment of water not only can example the fixing dried facility of water of one, two the same and water conservancy equipment compositions, also the principle of the dried equipment of simple and easy water can be used as the dried container of water movably, embodiment three, and the container of embodiment four can be used for it is used as transfer cask.
Apparatus embodiments three: uncovered water is done the storehouse
The inventor does the storehouse with the uncovered water of its called after, the method that can easy realization the present invention proposes, and it forms section as shown in figure 11:
Uncovered water do the storehouse by storehouse body 1, storehouse at the bottom of 4, middle filter plate 3, soft storehouse suitable for reading lid 2 is formed, the water outlet of band check valve outwards is housed at the bottom of the storehouse, but holding water pump in the water outlet, but also manual pump of institute's holding water pump power pump, also can be water outlet outside temporarily outside the water pump draining.
Belonging to an integral body at the bottom of storehouse body and the storehouse connects, make with rigid material, as sheet metal, common used materials such as plastics, the heat conductivility of metallic material may better be utilized, soft storehouse suitable for reading lid should be used monoblock soft rubber thin plate, or monoblock soft plastic film material substitution, satisfies airtight and can fit with the Hatch Opening wall to get final product.
Using method explanation: several uncovered storehouses are stacked (Figure 12) be transported to and answer land used, it can be in the field of cutting or the edge of a field, also cutting is stacked ground, uncovered storehouse is positioned on the smooth solid ground by diagram 11 one by one, middle filter plate 3 is placed at the bottom of the storehouse on 4, the threshing grain of rice of stacking firm results on filter plate is extremely near Hatch Opening, live water outlet with plug, the threshing grain of rice is flooded in water filling in the past storehouse, water surface height also near Hatch Opening, covers soft storehouse suitable for reading lid 2 then, and itself and storehouse body inwall are fitted, soft storehouse lid 2 and the grain of rice and storehouse body inwall are adjacent to covering water filling again, the shoveller finishes.
After the shoveller finishes, remove the plug that stops up water outlet, the water by gravity in the storehouse can flow out, and when water flows out water outlet in the storehouse, conscientiously checks the air-tight state of soft Cang Gai suitable for reading and adjust the airtight air that do not make to escape in the storehouse.
Under the airtight good state of last Hatch Opening, carry out draining with water pump at the bottom of the storehouse or outer water pump, make that the water surface is lower than middle filter plate 3 in the storehouse, form the negative-pressure vacuum environment in the storehouse, uncovered storehouse enters mode of operation, later on then constantly in the draining control storehouse water surface be lower than middle filter plate 3 and just can keep degree of vacuum in the storehouse, paddy in the storehouse (or other material) just can be realized slow drying under this vacuum environment, the day and night temperature of every day can become dry energy sources, and one of way of safeguarding the storehouse basal water table is exactly to be morning every day that whole day temperature carries out draining when minimum.
This uncovered storehouse can place farmers' or storage grain ground uses throughout the year; even in the storehouse material drying finish; needn't carry out draining everyday; but the water surface at the bottom of the water of soft Cang Gai suitable for reading and the storehouse still in the protecting bin material exempt from contact and then play to prevent the infringement of mouse entomogenous fungi that the storage custody phase that prolongs repertory is to it being taken out use in the storehouse with airborne oxygen.
But this uncovered storehouse normalisation batch manufacturing becomes the storage of grain class bulk product, as long as volumetric standards, can be used as the measurement instrument of grain block trade, and grain collection and storage enterprise also can provide this utensil storage grain in peasant household to producing the grain farmer family.
Use at the utensil that peasant household also can be used as artificial threshing operations in this uncovered storehouse.
Apparatus embodiments four: upside-down mounting water is done the storehouse
The inventor does the storehouse with its called after upside-down mounting water, belongs to the specialized equipment of easy realization the inventive method, and it forms section as shown in figure 13:
Upside-down mounting water do the storehouse by bell shape storehouse body 1 and storehouse at the bottom of assembly 2 connect to form, the two interface is sealing state and forms and seal storage space in the storehouse during connection.Assembly 2 is provided with and intercepts solid material and flow but do not intercept the device that aqueous water flows at the bottom of the storehouse, and is identical with middle filter plate function among the embodiment one, forms when sealing storage space in the storehouse, and this device is divided into two parts with seal cavity.
The water outlet of band check valve outwards is housed on the assembly at the bottom of the storehouse, but holding water pump in the water outlet, but also manual pump of institute's holding water pump power pump, also can be water outlet outside temporarily outside the water pump draining.
Figure 15 is the scheme drawing of bell shape storehouse body 1 when stacking, and is the same with embodiment, stacks to be convenient to non-working condition and to reduce and take up room and transport.
Using method explanation: bell shape storehouse body 1 is inverted uncovered making progress, the new results vegetable seeds of to be dried or storage such as paddy pack into to proper height, and water filling is flooded behind this material (Figure 14) assembly at the bottom of the storehouse 2 to be covered and connect and is sealing state and forms in the storehouse and seal storage space.To turn to state shown in Figure 13 on the whole down again, can carry out draining so that in the storehouse sealing storage space internal pressure diminish and form vacuum and enter mode of operation.Owing to be inverted when it loads so be called upside-down mounting water and do the storehouse.
Later on then constantly in the draining control storehouse water surface be positioned at the bottom of the storehouse and just can keep storehouse degree of vacuum within the assembly 2, paddy in the storehouse (or other material) just can be realized slow drying under this vacuum environment, the day and night temperature of every day can become dry energy sources, and one of way of safeguarding the water surface in the storehouse is exactly to be morning every day that whole day temperature carries out draining when minimum.
This upside-down mounting water is done the storehouse can place the use throughout the year of storage grain ground; even in the storehouse material drying finish; needn't carry out draining everyday; but the water surface at the bottom of the storehouse in the assembly 6 still interior material of protecting bin exempts to contact and then play the infringement that prevents the mouse entomogenous fungi with airborne oxygen, and the storage custody phase of prolongation repertory is when taking out use to needs with it in the storehouse.
But this upside-down mounting water is done storehouse normalisation batch manufacturing, becomes the storage of grain class bulk product, needs only volumetric standards, can be used as the measurement instrument of grain block trade, and grain collection and storage enterprise also can provide this utensil storage grain in the place of production to producing the grain farmer family.
The dried equipment of container class water of embodiment three, embodiment four since water outlet outward promptly can outer temporarily water pump draining, also just can interim external vacuum pump exhaust to tackle the anhydrous situation generation that drains dry interruption.Preamble described " setting up extraction equipment as other will make the main economy of water drying method all gone; run counter to contriver's original intention ", only at the improvement motivation, be not to get rid of or limit that the dried equipment of simple and easy water is anhydrous to drain the use to interim external vacuum pump method for exhausting when taking place of dry interruption situation.Interim external vacuum pump method for exhausting uses an interim external vacuum pump still to have economy as adopting many dried equipment of container class water by turns.
This specification sheets is brief and concise, omitted the description that manometer and work control wait system element to exist, these have countless solutions to can be used on the equipment of the present invention in the prior art, and those skilled in the art can freely select, and this specification sheets needn't be enumerated and also be unequal to enumerating.
Utilize the dried equipment of water to realize method output corresponding product of the present invention, its product category is various, is referred to as the water dry food, and the kind difference has different characteristic, below describes the water dry food by a few class embodiment and does the feature that process produces because of water.
Water dry food embodiment one: water solid food food
Grain variety is various, and results need the storage of dry back mostly.Water is done mode and is handled grain, available embodiment one, three, four equipment carry out dry storage to bulk grain, also available embodiment two equipment carry out dry storage to packing grain, below only lift the dried influence of two example explanation grain water, but this example class is pushed into grain varieties that all the other are suitable for to other operation of grain processing.
The dried paddy of water:
The rice harves normal rainy weather of meeting in season, water is done technology and then is not subjected to weather effect, rainwater also can become the source of drying medium water, results are through the paddy of threshing or the unthreshed grain ear Shui Gancang that can directly pack into, the moisture of putting in storage without limits, should be after putting in storage at ten hours with the interior dry run that enters, dry run can be several weeks or several months, does the paddy aqueous ingredients reduce to 14% in the storehouse? .5% the time, can charge into oxygenless gas unloading vacuum pressure power, or no longer carry out water-filling exhaust operation, and the slowly unloading of giving free rein to, at this moment drying is finished the paddy of still storing in the dried equipment compartment of water and just be can be described as the dried paddy of water.
The paddy of dried paddy of water and the processing of existing dry technology has significant own characteristic, moisture evenly through the paddy that water is done, paddy water ratio maximum differs also and can not surpass 0.5% in the same storehouse, quick-fried waist grain and yellow rice kernel will become comparatively rare, no ageing phenomenon, head rice rate is far above no dry paddy in the existing atmosphere.Can keep rice quality fresh the long period.
Paddy will be processed into rice and can eat, the dried paddy of water is processed into the technology of rice also can be different because of own characteristic, the process that the dried paddy of water takes off clever shell is easier to, also be because the uniform cause of aqueous ingredients, the process that its brown rice is rolled over the system rice more also becomes relatively easy for a short time because of the inside and outside hardness of the dried paddy of water differs, and can save the processing and the equipment input of operations such as modified, look choosing, equally can obtain the edible polished rice of high-quality.
The storage function of the dried equipment of water makes the moisture that puts in storage of the dried paddy of water unrestricted, can at utmost reduce in the rice harvest and the loss of gathering in the crops the back drying stage, its fresh-retaining preserving function and protection against rodents, insect protected, mildew-resistant characteristic can make storage loss reduce to the storage quality of minimum and whole raising paddy.
The dried corn of water:
Harvest corn is in high temperature season, make corn become grain one of the comparatively serious kind of loss of going mouldy, water does that can to make corn reduce that aflatoxins pollutes be on the one hand, on the other hand, water is done can carry out drying with corncob integral body, in the prior art, corncob breaks away from the mechanized of plant and the mechanized of dry back corn kernel disengaging corn plug all realizes, the water hardness is low to cause the corn kernel fragmentation unsatisfactory but the stripping machineization of the outer luxuriant skin of corncob is then because of corn kernel height before dry contains, the outer luxuriant skin of prior art is not peeled off the aeration-drying that then directly influences corn kernel, become the key factor that corn kernel goes mouldy, water is done and can be made corncob integral body enter drying process, the hardness of outer luxuriant skin of dried corncob and plug and resistance of failure far below drying after the hardness and the resistance of failure of corn kernel, utilize this hardness and resistance of failure difference, it is rolled, sorting, disposable removal crust and plug, solving corncob and remove the outer unsatisfactory problem of luxuriant skin mechanization, also is that water is done operation to a kind of solution route of harvest corn to the omnidistance mechanization of operation of warehouse-in.
Like this; the results of corn warehouse-in just becomes to the whole fringe of the corn that obtains from corn picker directly enters Shui Gancang and carries out water and do; the dried back of water aqueous ingredients can directly carry out spreading at the whole fringe of 12 ~ 14% corn causes corn bud skin and plug fragmentation; remove broken corn husk and plug through screening; obtain dry corn kernel, the thresher machineization of corn is finished in easier mode.
The dried small coarse cereals of water:
Grain not only comprises gramineae plant seeds such as paddy rice, corn, also comprises the bean seed, and various kidney beans are wide in variety, output is little; Especially the albumen of soybean, fat content are higher, are subject to mould and corrode.
These small coarse cereals in time are packaged in the plastic film bag that lyrate seals deposit in embodiment two equipment after results, it is carried out drying, can improve the storage quality of small coarse cereals and reduce the mould insect pest loss of mouse, and realize the commodity vacuum packaging of small coarse cereals simultaneously.
The fresh and dried grain of water:
Edible bright grain goods, also be the diversified selection needs of people's food, as tucket, green pea, tender broad bean, green soy bean etc., be the delicious food that people just can enjoy in the harvest season, palpus dependence refrigerating apparatus preservation technique or anti-season culture technology just can be enjoyed outside the harvest season.Water provided by the present invention is done the encapsulation of packaging bag qin mouth and the dried equipment of water makes bright grain goods can low cost be saved in the between the harvests from the harvest season.
Tucket, peal, tender Semen Viciae fabae pod, green soy bean pod are taken from plant, in time be packaged in the plastic film bag that lyrate is sealed, in time pile up vacuum exhaust in the dried equipment of water after the packing, after exhaust, take out from the dried equipment of water, the fresh and dried grain of original flavor water just is present within the vacuum packaging, seals through secondary and makes the fresh and dried grain of vacuum-packed water.
Before the said process qin mouth encapsulation, add soup spice in the plastic bag again, the vacuum exhaust process also is the vacuum impregnation process, and being present within the vacuum packaging has been exactly the fresh and dried grain of seasoning water.
The fresh and dried grain of vacuum-packed water can make and should realize full season supply for the fresh and dried grain of season water as combining with food accumulating cold chain.
Water dry food embodiment two: water drier oil material
Oil crops are divided into draft and woody, and great majority also need dry storage before extracting grease, below take a single example, and the dried influence to storage quality dry before the oil plant processing of oil plant water is described.
The water dry peanut:
Fruiting of the groundnut is in underground, surface soil is the enrichment ground of various moulds, peanut has the function that the opposing mould corrodes in growth course, and ripe back plant vigor descends, this opposing function descends, high humidity after peanut is unearthed, high temperature, increase with the air contact surface, make mold propagates active, it is rotten that the bottleneck phase of guaranteeing the quality peanut before being dried to safe storage moisture is corroded by mould very easily, add the existence of the inhomogeneous rotten particle of traditional drying, make peanut become one of higher kind of aflatoxins content in the food.
The peanut of results is entered Shui Gancang immediately, washing can be removed the earth of peanut shell remained on surface, have in the peanut shell of crackle water inlet can reduce buoyancy on the shell and sink to the bottom and produce flotation function, the complete peanut after residual fruit is rejected in washing and flotation is difficult for being corroded by mould and goes bad.
Complete peanut water is done process and is begun the procreation that the back anaerobic environment can effectively suppress residual mould, though dry run time length but is the fresh-retaining preserving process, make guarantee the quality the bottleneck phase mould corrode rotten may reduce to minimum, slowly dry homogeneity can be eliminated the even rotten particle that easily produces of uneven drying, and peanut aflatoxins content maintains safe range in the whole control storehouse.
It is principal feature in safe range that the peanut that the water that in time puts in storage is done can realize controlling aflatoxins content.
Rapeseed, the equal suitable water dry-cure of tea seed are to realize that control aflatoxins content is in safe range.
Water dry food embodiment three: water dry fruit, vegetables, edible mushroom
Dried nut of water or dry fruit:
It is the sign of Chinese chestnut maturation that the ball bud begins to ftracture, take from tree and to do the storehouse together with the entry in time simultaneously of ball bud and carry out water and do, can make Chinese chestnut in time enter oxygen-free environment and suppress its egg hatch, insect pest is the remarkable factor that influences the Chinese chestnut fruit quality, and the process that prior art is removed the ball bud is exactly the process of egg hatch.
The water of peanut, Chinese chestnut is done the dry and storage that mode can be applicable to all nut fruits products, makes dried nut of water or dry fruit.
The water dry and fresh fruit:
Mature fruit is taken from plant, in time be packaged in the plastic film bag that lyrate is sealed, in time pile up vacuum exhaust in the dried equipment of water after the packing, after exhaust, take out from the dried equipment of water, fresh mature fruit just is present within the vacuum packaging, seal through secondary and to make the listing of vacuum-packed water dry and fresh fruit, vacuum-packed oxygen-free environment can suppress the overdone rotten of fresh mature fruit.
In the existing custom unripe fruit being taken the listing way after-ripening from plant avoids overdone rotten method directly to influence fruit quality, belong to helpless option, the vacuum packaging of water dry and fresh fruit does not provide selection for the mature fruit listing does not influence fruit quality, and can effectively prolong the fresh fruit shelf-life.
The water dry fruit is done:
The course of processing that the water dry fruit is done is similar to the water dry and fresh fruit, and difference is that asynchronism(-nization) and the secondary of piling up vacuum exhaust in the dried equipment of water seal asynchronism(-nization), secondary seal early be the water dry and fresh fruit, it is exactly that the water dry fruit is dried that secondary seals late.With the jujube is example, bright jujube just is that with dried jujube and the dried difference of jujube water ratio is different, jujube taken from plant in time be packaged in the plastic film bag that lyrate seals and pile up in the dried equipment of water, different vacuum-packed bright jujube, dried jujube, the jujube dryed products of just can obtaining of processing time, determine by market conditions the opportunity that secondary seals, can make the maximization of economic benefit of product.
The dried preserved fruit of water, preserved fruit:
The course of processing of the dried preserved fruit of water, preserved fruit is done to the water dry fruit, the water dry and fresh fruit is similar, difference is to pack into fruit before the plastic bag through peeling stoning sugaring and precook and wait necessary processing, be packaged in the plastic film bag that lyrate seals and in time pile up vacuum exhaust in the dried equipment of water, different vacuum-packed preserved fruit or the preserved fruit products of just can obtaining of processing time.
The honey system is a kind of very effective method of preserving fruit in early days.Now, the honey system of fruit has changed the process technology of peculiar flavour fruit and vegetable food into from simple preservation means.The function that preserved fruit, preserved fruit are precooked is exhaust and sterilization, and the dried preserved fruit of water, preserved fruit then can omit this procedure, and antibacterial, exhaust, the functions/drying of the dried environment of water can substitute the function of precooking fully, makes vitamin in the fruit obtain maximum and saves from damage.
High sugar content in tradition preserved fruit, the preserved fruit is that preserved fruit, preserved fruit are deposited one of essential condition of guaranteeing the quality, high sugar is unfavorable to human health, the dried preserved fruit of water, preserved fruit have vacuum packaging then can reduce sugar content, collect vacuum impregnation, vacuum exhaust, dry among a process, the easy uniform low sugar of sugar content of producing is given birth to crisp preserved fruit or preserved fruit product.
Be not difficult to find out that the dried preserved fruit of water, preserved fruit and traditional preserved fruit, preserved fruit are except that packing is different, its edible quality also is as far apart as heaven and earth.
The clean dish of water:
In time put the fresh vegetables of gathering in order (removing non-edible part), washing, in time be packaged in the plastic film bag that lyrate is sealed, in time pile up vacuum exhaust in the dried equipment of water after the packing, take out from the dried equipment of water after exhaust, fresh vegetables just is present within the vacuum packaging.Seal through batch production irradiation sterilization and secondary again and make the fresh and dried dish listing of vacuum-packed water.
Vacuum-packed oxygen-free environment can suppress the overdone of fresh vegetables and rotten in certain period.
The water dry-storage chamber of apparatus embodiments two can become the production facilities of the clean dish of vegetables place of production field water, vegetables are at source rejected non-edible part nearby also can increase organic matter content in soil mastery soil fertility in the field, reduce deterioration losses and invalid transportation in the vegetables listing way, especially obvious to reducing the domestic waste contamination, the clean dish of disposable water also can effectively be alleviated the water supply gets in city.
Water dry-cure mode is produced the clean dish of water and will significantly be reduced the productive costs of clean vegetables listing and ensure the clean vegetables freshness.It is helpful also the product agricultural product quality to be reviewed the construction of system.
The dried dehydrated vegetables of water:
The conventional dehydration vegetables are to slough a kind of dry vegetalbe of making after the most of moisture in the vegetables through artificial heating.
What the dried dehydrated vegetables of water was different with the conventional dehydration vegetables is, operations such as that omission is boiled is boiling hot, oven dry, envelope are vexed, shift to an earlier date packaging process, similar to the processing of the clean dish of water, just later from the time that the dried equipment of water takes out, and can be before secondary seals listing repeatedly the dried equipment of Inlet and outlet water carry out drying operation to reach the requirement moisture.
The dried dehydrated vegetables of water is compared the easier recovery of entry when eating with the conventional dehydration vegetables, the chlorophyll in the vegetables, the loss of vitamin also can reduce relatively.
Be not difficult to find out that the dried dehydrated vegetables of water and conventional dehydration vegetables are except that packing is different, its edible quality also has essential distinction.
The dry-salt dish of water, pickles:
The course of processing of the dry-salt dish of water, pickles and the dried dehydrated vegetables of water, the clean dish of water are similar.When difference is to be packaged in the plastic film bag that lyrate seals, add the soup spice of saliferous or sauce in the plastic bag again, the vacuum exhaust process also is the vacuum impregnation process.
Pickling is a kind of very effective method of preserving vegetables in early days.Now, vegetables pickles the process technology that changes the peculiar flavour victual from simple preservation means into.
High salinity in tradition salted vegetables, the pickles is that salted vegetables, pickles are deposited one of essential condition of guaranteeing the quality, high salt pair human health is unfavorable, the dry-salt dish of water, pickles have vacuum packaging then can reduce salt content, collect vacuum impregnation, vacuum exhaust, dry among a process, the easy uniform less salt salted vegetables of salt content, the pickles product produced.
The dry-salt dish of water, pickles can thoroughly change traditional pickles and pickle that the place fly horizontally flies, the unhygienic environment of the full cylinder of maggot, not only are beneficial to sauce, salted vegetables customer physiological hygiene, and help sauce, salted vegetables consumer psychology health.
Be not difficult to find out that the dry-salt dish of water, pickles and traditional salted vegetables, pickles are except that packing is different, its edible quality also is as far apart as heaven and earth.
The water dry mushroom:
The course of processing of water dried fungus, mushroom class and the dried dehydrated vegetables of water, the clean dish of water are similar, and its vacuum packaging can make volume by atmospheric compressed, and the volume high range compression of dried fungus can be saved transport space greatly and be improved conveying efficiency.
Water dry food embodiment four: water biltong product
Water is done the acid discharge fresh meat:
The meat acid discharge is a kind of meat after ripening technology that modern meat is learned and nutrition provided.Livestocks such as cattle and sheep pig are when slaughtered, because of these biological physiological reactions produce lactic acid class material and other body fluid in its musculature, in time be packaged in plastic film bag that lyrate seals and pile up in water dry-storage chamber and carry out the water dry-cure slaughtering fresh meat that livestock muscle trunk is divided into certain scale of construction, under this anaerobic environment, can suppress the procreation of germ, and make lactic acid class material in the musculature under the negative pressure normal temperature condition, be decomposed into carbon dioxide, second alcohol and water rapidly volatilization leave the muscle trunk.
The water dry-cure is compared with fresh meat cooling acid discharge of the prior art, water is dried to be to suppress microbial proliferation by the anoxybiotic mode, and the cooling acid discharge is to suppress microbial proliferation by the low temperature mode, and the water dry-cure obviously reduces the equipment input, low temperature can influence the decomposition of lactic acid, water is dried to be to carry out at normal temperatures, and the decomposable process time of lactic acid shortens, and the cooling acid discharge is to carry out under normal pressure, water is dried to be to carry out under negative pressure, carbon dioxide, ethanol, the evaporation rate of lactic acid analytes such as water want fast.
The water dry-cure is handled fresh meat compared with the cooling acid discharge, reduction equipment input under the situation of effect same can reached, reduce the refrigeration energy resource consumption, shorten the processing time, reduce processing cost, the fresh meat of water drying method treating process directly is formed at again among the vacuum packaging, the pollution in can effectively preventing to circulate.
Fresh meat is cut apart the fritter that is cut into easy sale, be packaged in the plastic film bag that lyrate is sealed, the lyrate of plastic film bag is sealed and is accounted for both sides or above best in four limits, water dry-storage chamber process water dry-cure 4-10 hour, water dry-storage chamber is discharged negative pressure, promptly can be used as the fresh and dried meat of the good water of vacuum bag packages after the taking-up comes into the market, 72 hours with the interior shelf-life in, needn't rely on refrigerated storage house, refrigerator vehicle and refrigeration showcase, its productive costs can the specific heat fresh meat yet and chilled meat be significantly increased, its quality and sanitary condition will have clear improvement.Water dry-storage chamber is improved fresh meat supply condition to shortage cold chain equipment places such as samll cities and towns provides selection.
The dried bacon of water:
The course of processing of the dry-salt dish of the course of processing of the dried bacon of water and water, pickles is basic identical, just handles object and pickles the different of soup stock.
The difference of the dried bacon of water and traditional bacon is that its drying process is that water is done rather than smoke-dried beancurd, and all the other processes then can be identical, and the difference of drying process determines the difference of its quality.Modern science proves that the smoke-dried beancurd process of traditional bacon is actually a pollution course, combustible substance especially oiliness plant is given birth to and is contained carcinogen in the cigarette, its pollution causes the edible quality of bacon to reduce, the smoke-dried beancurd process has dries character, its stiff degree is higher, has increased the rehydration difficulty of edible preceding processing.
Changing the smoke-dried beancurd in the bacon Fabrication procedure into water does, drying process is carried out under condition of negative pressure, drying batch strengthens, and the easy realization of energy is vacuum-packed, can effectively reduce the stiff phenomenon of bacon, and making the rehydration processing before edible more or less freely, the making in enormous quantities of the dried bacon of water can be adjusted the seasonal effect that live pig produces.
The salt content of tradition bacon is higher, and the dried bacon of water then can significantly reduce the less salt bacon of making useful human health with the salt amount.
The water biltong is done:
The water biltong is done and the difference of traditional jerky is, its drying process is that water is done rather than dried, and all the other processes then can be similar, the quality of manufactured product is also different, the stiff degree of the dried dried beef of water obviously reduces, and its porousness is also higher, and is dry again after traditional dried beef generally boils; Baking easily takes place stiff, though fried do comparatively loosely, oleaginousness is too high, and other drying mode such as air-dry solarization are dried in the air and then can't be ensured and boil guaranteeing the quality of meat, the vacuum freezedrying cost is obviously too high, and water is done then can to make and boiled meat realizes drying at a slow speed under anaerobic low pressure condition.
The water biltong is done with the course of processing of the dried bacon of water basic identical, just processing object with pickle the different of soup stock, processing object is the lean meat that has just boiled with regard to stripping and slicing (sheet, rod), pickling soup stock then is the soup spice that comprises the former soup of cooking meat.
The water biltong do with traditional jerky difference also be, the heat process of lean meat is shorter, the old bavin mouthfeel of lean meat of avoiding heating to bring, realizing dry at a slow speed process under anaerobic low pressure condition, also is that the soup spice that contains the former soup of cooking meat concentrates and dipping, final dewatering solidify the process that realizes the lean meat seasoning.
The water biltong is done different with the processing mode of traditional jerky, has brought the basic improvement of packing difference and edible quality.
Water dry food embodiment five: the dried milk powder of water, fruits and vegetables crystalline flour
The dried milk powder of water:
Be loaded in the bag that permeable watertight material (defending strong water-proof air-permeable film, TPU waterproof ventilated membrane etc. as SYMPATEX Flooding wave calcium ぁ 6. Nve Shen yvek spies) makes just squeezing the milk get or other animal milk fluid-tights.Charge weight be maximum can the Sheng amount 1/2nd or below, can prevent that bursting the bag envelope exceeds.
The milk of envelope is positioned in the dried equipment of water,, can concentrates output concentrated milk cream or milk powder through the continuous precipitation of water dry-cure.
Water dry fruit vegetables crystalline flour:
The fruit juice that just squeezed, vegetable juice also by the processing mode water dry-cure of the dried milk powder of water, can be concentrated output and concentrate fruits and vegetables cream juice or fruits and vegetables crystalline flour.
More than pass through the explanation of five embodiment, any those skilled in the art are not difficult to find out: water is done as processing mode, the edible material of material that available dried land the produces edible material of living beings that also can be used in the water being produced not only is as the processing of gathering of sea-tangle, parmelia saxatilis, fish, shellfish; Not only can be used for handling and eat raw, also can be used for handling prepared food, the processing mode of doing as the water biltong can be used for the drying of bean curd, ripe wheaten food, vermicelli, bean vermicelli equally; Not only can be used for handling edible material, also can be used for non-food agricultural produce, as the drying of rubber, starch, feed; Not only can be used for the storage of food organism matter, also can be used for the storage of living beings propagating materials, as the storage of crop seed.
Comprehensive the foregoing description is not difficult to find out, water is dried is not only a kind of energy-conservation dry processing mode, and be protection against rodents, insect protected, fungi-proof storage method, combine with the plastic bag that lyrate is sealed, can realize vacuum impregnation, vacuum-packed modern machining functions also can be realized washing in passing in treating process, the processing of wet concentration, even can create conditions for the hydraulic pipe transportation of bulk materials such as grain.As a kind of developing formula invention application space will very wide, but will become the whole results post processing mode that improves effective, the easy widespread use of food security quality, minimizing food spoilage loss and waste.The dried equipment of water will make the application of vacuum technique on the farming, forestry, animal husbandry, sideline production and fishery industry be able to low-cost the popularization as the generation and the maintenance equipment of thick low vacuum.The minimizing of food waste and loss and the increase of output are same effect, and the universal utilization of the dried equipment of water will become invisible grainfield in the modern times that land resources lacks day by day, for the mankind's grain security contributes.
Industrial applicibility:
Water balance transformation drying means is a kind of brand new drying generator method, be different from and dry, air-dry, oven dry, freeze-drying, the bleed aerobic environment of drying modes such as vacuum desiccation, depend on the closed environment of the dried equipment of water, water system of the artificial exactly creation of the essence of its equipment is made the anoxic negative pressure space and is held dry object repertory, the air oxygen dividing potential drop that repertory is contacted during this anoxic negative pressure space work only is below one of percentage of oxygen partial pressure in the atmosphere, repertory is realized guaranteeing the quality under anoxia condition, carry out drying at a slow speed under the condition of guaranteeing the quality, fundamental difference is guaranteed the quality with the dry moisture that reduces in prior art.The back drying of guaranteeing the quality earlier gains time for drying energy saving, and dried guaranteeing the quality then belongs to prior art.
The essence of its equipment is that water is made the anoxic negative pressure space, water is got rid of and the obstruct air, the water body weight produces negative pressure and reduces evaporating temperature raising vaporator rate, conduct heat energy with the evaporation of aqueous vapor liquefaction balance, the anoxic negative pressure space promptly is that the storage space of guaranteeing the quality is again dry space of realizing.
See on the slave unit type, the specialized equipment of embodiment one, the common apparatus of embodiment two, embodiment three, four simple machine can not be contained its type class far away, this anoxic negative pressure space of utilizing the water body manufacturing and keeping can fixedly be present in dam, among the water tower, the island, on the ships, within the building structures, with the water conservancy projects equipment installation or become in parallel, series connection, the form of connection in series-parallel combination, become fixing or mobile facility or equipment, greatly to connecting a silo more than the ton, little vessel to the kitchen, its application type can ever-changingly be difficult to limit.
From dry object, dried storage and the drying that can be used for the edible material of most living beings of water, its product dry food that dewaters is gone back the by-product distilled water outward, the part of its distilled water is different from the distilled water that minal water is originated from biosome, and the food of water dry food and prior art drying also has the difference of matter.
Do technology itself from water, it is a kind of pioneering invention technology, though the spaces of improving are arranged more, but its application development space is bigger, for the widespread use of food security guarantee provides economic solution, from drying medium, its requirement is not strict, rainwater, well water, river can be as dry waters, even seawater also can be used as the dry water of dry sea-tangle, ocean fish, shellfish, the water of its fractionation can become the marine fresh water source.
From economy, substitute the vacuum pump manufacturing and safeguard that water does the desired thick low vacuum pressure of technology with water pump, applying for vacuum freshness retaining and dry technology provides reduction equipment to drop into and the space of over-the-road expense.
From Application in Agriculture Machinery, increased the kind of farming, forestry, husbandary and fishing harvest product last handling process equipment, for the storage drying after the far products results and even value added by manufacture, transport package also provide economic and practical equipment.
From food transport, the realization approach has been created in the allocation and transportation that the dried equipment of water also is applied between the grain class bulk product production and marketing ground for this low-cost transportation resources of phase flow pipeline hydraulic transportation.
Water-soluble substances loses with current in the food though the water drying method might make, this defective also is not difficult to avoid in production practice as far as possible and overcome with prior art, for example the water of milk, fruit juice is done, and the present invention just provides the solution with the permeable watertight material package.
The dried equipment of water can improve the grain storage condition, and the loss that reduces after gathering in the crops equals to increase " invisible grainfield ", and is significant to solving grain security.
What need statement is, the above is the know-why that the embodiment of the invention and embodiment are used, if under this invention's idea to water drying method and device transform and change, the function that it produced is short of to exceed the envelop of function that specification sheets and accompanying drawing are mentioned or mentioned, all should belong to scope of the present invention.

Claims (6)

1. packaging body that is used for water balance transformation drying, it is characterized in that: the enclosuring structure at least one limit of packaging body or the rib adopts lyrate to seal, and lyrate is sealed by being interrupted the involution district that distributes on the press seal band and being interrupted stay between the involution district that distributes and forming for packing inner fluid mobile one way channel outside packing.
2. the packaging body that is used for water balance transformation drying according to claim 1 is characterized in that: one way channel width a is no more than 100 times of packaging body plastic film thickness, and the length b that lyrate is sealed press seal bandwidth and one way channel is not less than 3 times of a.
3. according to the described packaging body that is used for water balance transformation drying of claim 1, it is characterized in that: a plurality of packaging bodies form easily cuts apart pages and pages packing.
4. the packaging body that is used for water balance transformation drying according to claim 3 is characterized in that: on the press seal band open-work is arranged, open-work can seal passage with lyrate and communicate and realize to discharge the function of fluid.
5. the packaging body that is used for water balance transformation drying according to claim 3 is characterized in that: be distributed with easily tearing of open-work composition on the press seal band and be divided into single bag the poroid trajectory of cutting apart.
6. the packaging body that is used for water balance transformation drying according to claim 1 is characterized in that: lyrate is sealed the involution district that interruption distributes on the press seal band and is interrupted institute's one way channel that stays composition bar code between the involution district that distributes.
CN2009203071802U 2009-07-31 2009-07-31 Package body for water balance transformation drying Expired - Fee Related CN201566911U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2011013016A1 (en) * 2009-07-31 2011-02-03 Wu Dinan Water equilibrium variable pressure dried foods, processing method, device and package thereof
CN114305056A (en) * 2020-09-29 2022-04-12 浙江苏泊尔家电制造有限公司 Control method for cooking appliance and cooking appliance

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2011013016A1 (en) * 2009-07-31 2011-02-03 Wu Dinan Water equilibrium variable pressure dried foods, processing method, device and package thereof
CN114305056A (en) * 2020-09-29 2022-04-12 浙江苏泊尔家电制造有限公司 Control method for cooking appliance and cooking appliance
CN114305056B (en) * 2020-09-29 2024-04-16 浙江苏泊尔家电制造有限公司 Control method for cooking appliance and cooking appliance

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