CN201549271U - Production equipment for continuous metallurgical compounding of copper-clad aluminum bar - Google Patents
Production equipment for continuous metallurgical compounding of copper-clad aluminum bar Download PDFInfo
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- CN201549271U CN201549271U CN2009200158645U CN200920015864U CN201549271U CN 201549271 U CN201549271 U CN 201549271U CN 2009200158645 U CN2009200158645 U CN 2009200158645U CN 200920015864 U CN200920015864 U CN 200920015864U CN 201549271 U CN201549271 U CN 201549271U
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Abstract
The utility model relates to production equipment for continuous metallurgical compounding of a copper-clad aluminum bar, which comprises continuous cladding equipment, welding equipment, continuous rolling equipment and heat treatment equipment. Each rolling machine in the continuous rolling equipment comprises two flat rollers and two vertical rollers. The production equipment is characterized in that: left and right machine frames of the rolling machine are connected into a whole by a pull rod and a bolt and are then fixed on a machine seat by the bolt; and the left and right vertical rollers are respectively fixed on the left machine frame and the right machine frame by a bearing seat; the lower flat roller and the two vertical rollers realize transmission by a bevel gear and are driven by the same driving force, the contact surface between each flat roller and each vertical roller presents an angle of 45 DEG, and four roller rings form a hole-type closure; the linear speed of side-face contact parts of the four rollers is the same, and the contact is pure rolling, so that the pure extruding process is realized. The roller rings are replaced according to different requirements of specifications, while other structures do not need to be changed. The production equipment realizes continuous as well as automatic production, greatly increases the production efficiency and the finished product rate, reduces the production cost, ensures the quality of the copper-clad aluminum bar, and therefore has wide application range.
Description
Technical field
The utility model relates to the production equipment of copper clad aluminum wire, relates in particular to the compound production equipment of copper clad aluminum wire continuous alloy.
Background technology
Copper cover aluminum is meant with aluminium to be base material, the seamless all around layer of copper that is wrapped in, and the composite conductor material of realization metallurgical binding between the copper aluminium, manufactured copper clad aluminum busbar composite material is instead of pure copper bar and fine aluminium row's a best product.By length computation, the copper clad aluminum wire of Unit Weight is than long 2.45 times of copper bar of the same area when using because of busbar, and the copper volume ratio of copper clad aluminum wire is 15%, is 8.89g/cm as copper density
3, aluminium density is 2.73g/cm
3, then the quality of copper accounts for 33% in the copper clad aluminum wire, and this has illustrated prismatic conductor, and one ton of copper clad aluminum wire can be saved 1.12 tons of copper materials, has realized being the huge energy-conserving product of economic benefit with aluminium joint copper.
The copper consumption of the annual power utility transmission conductors of China accounts for 70% of copper aggregate demand, and wherein copper busbar is occupied 10% of conductor consumption approximately.According to statistics, China's conductor was about 3,540,000 tons with copper in 2006, calculated that according to this copper busbar copper consumption is about 24.78 ten thousand tons.It is reported that building field has a kind of trend at present, the above supply current conductor of 630A must be used bus duct, and the market potential of measurable copper clad aluminum wire is huge thus.
There is the copper clad aluminum wire production technology to exist many problems, comprises:
Because rectangle shrinks inequality around coming in the drawing extruding, solid phase has influenced mechanical property in conjunction with relatively poor;
The copper layer covers also inhomogeneous, has influenced conductivity;
Lumber recovery is low, and production efficiency is low, and cost is high.
The production technology of large size copper clad aluminum busbar is in the technical study at present.
And current production devices also exists many problems undoubtedly
On the one hand, existing milling train mostly is duo mill, need design certain pass when rolling shaped steel, is exactly that type with holes is rolling; Two rolling systems will have certain roll gap certainly simultaneously;
Universal mill has four rollers, but seldom four rollers all have drive unit, and four rollers are driven, and roll gap is also arranged.And the existence of roll gap certainly will cause roll-force inhomogeneous, the rolled piece band ears or side handles of a utensil, thus cause copper aluminium in conjunction with inhomogeneous, influence product quality, also bring cost waste undoubtedly.
On the other hand, existing equipment can not be realized continuous production, thereby has brought lumber recovery low, and production efficiency is low, a series of problems such as cost raising.
The utility model content
In view of existing in prior technology the problems referred to above, the utility model is intended to disclose the compound production equipment of a kind of copper clad aluminum wire continuous alloy, it is simple in structure, reduced investment, especially realized continuous enclosed rolling and continuously extruded, guaranteed the uniformity of copper sheet thickness, production efficiency and lumber recovery improve greatly, have solved various difficult problems that exist in the existing copper clad aluminum wire production.
Technical solution of the present utility model is achieved in that
The production equipment that a kind of copper clad aluminum wire continuous alloy is compound comprises continuous coating equipment and welding equipment, equipment for continuously rolling and Equipment for Heating Processing under blank pretreatment unit, the inert gas shielding, is connected with guide and guards by pinch roll each other; Every milling train in the described equipment for continuously rolling comprise up and down two plain-barreled rolls that are parallel to each other, about two edger rolls that are parallel to each other, frame and supports; The center line of described four roll mandrels is in same vertical plane; Adjacent milling train connects by guide and guards;
It is characterized in that:
About described frame comprises two, link into an integrated entity by pull bar and bolt, bolt is on support again; Two edger rolls are individually fixed on left sheet frame and the right sheet frame by bearing pedestal about described, and along its corresponding slide plate slides to adjust between left and right apart from passing through bolted again; Described up and down two plain-barreled rolls are supported on the two-chip computer frame of the left and right sides by bearing pedestal, and along its corresponding slide plate slides to adjust between the upper and lower apart from passing through bolted again;
Every milling train is driven by alternating-current variable frequency motor respectively, the automatic frequency-conversion speed governing, and motor via reducer drives two outputs of conductive box, connects two plain-barreled roll inputs by universal coupling respectively again, and drives described edger roll by bevel gear and rotate with rotating speed; Described bevel gear respectively by bolt on described down plain-barreled roll and edger roll; The equal diameters of described four rolls, the contact-making surface of plain-barreled roll and edger roll is at 45; The pass that collars surrounded by four rolls seals, the roll shaft interference fits that described collars is corresponding with it respectively, and the side is fixed with screw.
In control, the utility model has adopted alternating-current variable frequency motor to control automatically, has realized that automatic frequency-conversion is controlled automatically completely, guaranteed the synchronous of all fronts, as in continuous rolling process, concentrate speed governing by frequency converter, guarantee that pass area F and rolled piece are a constant by the product FV of speed V.
Described continuous coating equipment and welding equipment outer cover seal closure are filled with inert gas in the described seal closure.
Described equipment for continuously rolling comprises 4-7 platform milling train.
Compared with prior art, the production equipment that copper clad aluminum wire continuous alloy disclosed in the utility model is compound has significant technique effect:
(1) solved the drawback of asymmetrical rolling, realized serialization, automated production has greatly improved production efficiency and lumber recovery, has reduced the manufacturing cost of producing;
(2) every milling train has been realized four roller driven in synchronism, roller speed is identical, be that pure rolling is closed rolling, corresponding equipment for continuously rolling has been realized continuous enclosed rolling, i.e. evenly extruding continuously, guarantee the even of roll-force, thereby guaranteed the uniformity of copper sheet thickness, and then guaranteed the quality of copper clad aluminum wire;
(3) seven milling trains have only the collars difference, and all the other are identical, and interchangeability is strong; And, because the two-piece type split of frame design does not need to block the loading and unloading that copper clad aluminum wire can be realized milling train when having guaranteed to change milling train, thereby when having improved production efficiency, has guaranteed lumber recovery;
(4) applicability is strong, as long as change the product that the collars of roll can be produced different size; And the replacing of collars is also very convenient;
(5) weight of equipment is light, completely gross weight of equipment about 150T, and simple in structure, reduced investment, the parts versatility is good, and interchangeability is strong, both has been applicable to production in enormous quantities, adapts to small lot again, the production of many specifications, the particularly production of large size copper clad aluminum busbar, its benefit is considerable.
Description of drawings
Fig. 1 a is the left side of the overall structure schematic diagram of specific embodiment of the utility model;
Fig. 1 b is the right-hand part of the overall structure schematic diagram of specific embodiment of the utility model;
Fig. 2 is the structural representation of a milling train;
Fig. 3 is the right view of Fig. 2.
Embodiment
Now in conjunction with the accompanying drawings, the utility model is done further concrete the introduction.
The production equipment that a kind of copper clad aluminum wire continuous alloy is compound shown in Fig. 1 a and Fig. 1 b, comprises blank pretreatment unit, continuous coating equipment, welding equipment, equipment for continuously rolling and Equipment for Heating Processing, is connected with guide and guards by pinch roll each other;
Described pretreatment unit comprises the blank straightener, copper sheet cleaning device, roughening device, Milling Process device;
Described continuous coating equipment and welding equipment have the seal closure protection that is full of inert gas, and the plain-barreled roll that the comprises 7 pairs of different angles edger roll that coats roll shape and 7 pairs of different angles coats roll shape and be used to flatten 0 ° of plain-barreled roll of copper sheet at last, and the angle of described plain-barreled roll coating roll shape is followed successively by 0 °, 15 °, 30 °, 45 °, 60 °, 75 °, 90 °, the angle that described edger roll coats roll shape is followed successively by 0 °, and 15 °, 30 °, 45 °, 60 °, 75 °, 90 °;
Described equipment for continuously rolling comprises 4-7 platform milling train, and wherein every milling train as Fig. 2, shown in Figure 3, comprises the last plain-barreled roll 1 and following plain-barreled roll 3, the left edger roll 2 that is parallel to each other and right edger roll 4, frame and the support that are parallel to each other; Described four roll mandrels 1,2,3 and 4 center line are in same vertical plane; Adjacent milling train connects by guide and guards;
About described frame comprises two 51 and 52, connect and link into an integrated entity by four Φ, 16 pull bars 7 with bolt, again with 12 bolt on support; Two edger rolls 2 and 4 are individually fixed on left sheet frame 51 and the right sheet frame 52 by bearing pedestal about described, and along its corresponding slide plate slides to adjust between left and right apart from passing through bolted again; Described up and down two plain- barreled rolls 1 and 3 are supported on the two-chip computer frame of the left and right sides by bearing pedestal, and along its corresponding slide plate slides to adjust between the upper and lower apart from passing through bolted again; Thus, up and down two distance between axles and about two distance between axles all can adjust.
Every milling train is driven by alternating-current variable frequency motor respectively, the automatic frequency-conversion speed governing, motor connects two plain- barreled roll 1,3 inputs by universal coupling respectively by two outputs that reduction box drives conductive box, and drives described edger roll 2,4 by bevel gear 8 and rotate with rotating speed; Described bevel gear 8 respectively by bolt on described down plain-barreled roll 3 and edger roll 2,4; The equal diameters of described four rolls, the contact-making surface of plain-barreled roll and edger roll is at 45; Thus, four axles are with same power drive, and rotating speed is identical.By corresponding with it the respectively roll shaft interference fits of the collars 11,21,31,41 of four rolls, the side is fixed with 6 screws, and described four passes that collars surrounded 6 seal, and do not have roll gap, four roller contacts side surfaces parts, linear velocity is identical, belongs to pure rolling, thereby has realized pure extrusion process, make rolled piece the ears or side handles of a utensil can not occur on the one hand, guaranteed that on the other hand roll-force is even, copper is even with combining of aluminium, and composite quality significantly improves.According to the different specification size requirement, can change collars, and other structure is motionless.
The motor of every milling train, reductor, conductive box, universal coupling all are the same, the structure of milling train also all is the same, unique difference promptly is the shape and size of collars 11,21,31,41, and the consumable accessory of whole rolling is exactly collars (generally having only kilogram weight more than ten), because be continuous rolling, and endoporus unanimity, milling train has interchangeability, the roll collar of rolling mill wearing and tearing that then come the back exceed allowed band, then can after reconditioning, it be changed to the position of last milling train, and the like, then only change one and get final product, change very convenient; And because two piece combined designs of frame have guaranteed to need not to block copper clad aluminum wire when changing milling train, as long as four pull bars are unloaded, anchor bolt unloads, milling train can be extracted out; When new milling train is installed, two- chip computer frame 51,51 respectively behind the location, both sides, after by four pull bars 7 and bolt it being fused, is got final product it with anchor bolt again on support.The mode of above-mentioned replacing has shortened the time of changing milling train greatly, reduces consuming, and has improved production efficiency and lumber recovery greatly.
The roll-force of described milling train is about 15T, and selecting motor for use is 18.5KW.
According to the different requirements of processing specification, be example with four milling train tandem rollings, first, second and third milling train is all pressed 6mm, the pure extruding in no gap, the 4th milling train carries out shaping, but the copper clad aluminum wire of processing 112mm*12.5mm specification.
With six tandem rollings is example, and the first five milling train connects realizes the pure extruding in no gap, and the 6th milling train carries out shaping, obtains the copper clad aluminum wire of 100mm*10mm specification.
Different demands according to different user, the cross sectional shape of copper cover aluminum, can be that rectangle is equipped with round-corner transition, promptly circular arc or the semicircle with symmetrical evagination connects formed bent limit rectangle to shape that also can similar runway at two ends on two isometric and limits of being parallel to each other, can also produce special-shaped copper clad aluminum wire according to user's specific demand.
Aluminium row blank (the 60*8 millimeter is following) with small dimension is an example, use is coiled, first coil 1 use before, coil 2 head ends and coil 1 terminal welding or adopt squash type to be docking together, required time is 3-4min, this moment, the speed of service completely was decelerated to 1-2m/min, and after to be welded the finishing, the speed of service completely returns to 8-9m/min.
The docking mode of copper strips, identical with aluminium row docking mode, copper strips coil 1 put before, copper is coiled 2 head ends and copper and is coiled 1 end on and adopt argon arc welding or squash type to dock, the center line of operation is at the 1.2m height completely, and the copper sheet absolute altitude is under the heart line that is in operation.The center line of copper sheet and aluminium row's center line is in a vertical plane.
In the effect of pinch roll 1, blank uncoiling and send into straightener, straightener is undertaken alignment aluminium row effect, mills the oxide layer (Al that the bits machine is responsible for aluminium is arranged the top layer
2O
3) mill off (mill off 0.1mm), begin argon shield this moment, until bonding machine, this section is airtight.
At the flat front end that coats, aluminium is arranged and copper sheet enters coating machine simultaneously, and copper strips is following, and aluminium comes, and the coated roller control aluminium row of coating machine and the relative position of copper strips only in this way could guarantee welding machine and weld the centre of chewing at the copper strips opposite joint.At first 0 ° of roller by band-slot is real with the aluminium row pressure, can not play, and then successively by 15 °, 30 °, 45 °, 60 °, 75 °, 90 ° plain-barreled roll coats roll shape, with the both sides of copper sheet, according to the radius of corner on aluminium row both sides, suppresses 90 °; And then, more successively by 0 °, 15 °, 30 °, 45 °, 60 °, 75 °, 90 ° edger roll coats roll shape, and the plain-barreled roll that continues via 0 ° further flattens the copper sheet both sides, coats copper sheet around forming aluminium row at last, the centre has only a slit, enter bonding machine, weld, after welding is finished, send into milling train 1 by pinch roll, milling train 1 is discharged with the copper clad aluminum wire compacting after the clad welded and with the air of inside, reaches physical bond, milling train 2 and milling train 3, up and down, about respectively depress 6 millimeters, temperature rises to 350-400 ℃, and through four milling train continuous rollings later, temperature rises to about 450 ℃ again, but the time is short, also have little time molecular diffusion, so bringing-up section (high-frequency heating) is established at the rear portion, soaking zone carries out diffusion heat treatments.Last rolling is cooled off at a slow speed.
Form by four to seven milling trains in the continuous metallurgical combination process, be to drive entirely by alternating-current variable frequency motor, concentrate adjustment by frequency converter, make the area (F) of pass and rolled piece equal constant (FV=constant) by the product of speed (V), thereby realized continuously, automatic rolling, and make the cold rolling hot rolling that become, with respect to first milling train, since second milling train be exactly hot rolling system (first rolling mill makes 100-200 ℃ of rolled piece temperature rising when rolling, follow-up milling train, in like manner), this has also just saved the process of heating, technology is simpler, has also saved the energy, because the easy combination of hot rolling.
Whole production line is by the synchronous operation of electric cabinet centralized control, and in the continuous rolling process, every milling train is driven by alternating-current variable frequency motor respectively, and the automatic frequency-conversion speed governing guarantees that pass area F and rolled piece are a constant by the product FV of speed V.
The aluminium row blank (more than the 60*8) of big specification can not rolling but adopt vertical bar blank (every 6-8m is long), because long 68 meters of place is connected together blank 8-10 root bead in advance, after having rolled, next root still is welded to connect, and is identical with small dimension technology; Different is, can not rolling after the diffusion heat treatments, to cut off with cutter, and scaling treatment is carried out on stand, and the copper clad aluminum wire behind these scales is transported to special-purpose heat-treatment furnace and is carried out diffusion heat treatments.
With the copper clad aluminum wire of this explained hereafter, compound quality is good, and solid phase cooperates the online detection of crack detector in conjunction with evenly, and combination rate can reach 100%.Used aluminium row is an extrusion production, density is between 2.71-2.72, and general aluminium row density is 2.703, the quality densification, general copper cover aluminum density is 3.04-3.91, density with the copper clad aluminum wire of this explained hereafter can reach 4.00-4.2, if change copper layer density, intensity, conductivity is improved, according to test, the proportion of copper improves 2 percentage points, and intensity just can improve 3.5-4MPa.Institute's this product of the heart can be used on the parts of high-tension electricity fully.
For anti-oxidation anticorrosion is considered, described copper clad aluminum wire carries out plating zinc on surface to be handled.
Described copper clad aluminum wire bending effect is good, can not separate with aluminium at knee copper when crooked.
Speed of welding with welding machine is that 10m/min is an example, operating rate 88%, and rate of finished products reaches 96%, under the one-shift operation situation, annual production 9313T, the copper clad aluminum wire price is 5.5 ten thousand yuan/T, then annual value of production reaches 5.1 hundred million yuan, and 2.5 hundred million yuan of total costs, net profit after tax are 1.5 hundred million yuan.
The above; it only is the preferable embodiment of the utility model; but protection range of the present utility model is not limited thereto; anyly be familiar with those skilled in the art in the technical scope that the utility model discloses; be equal to replacement or change according to the technical solution of the utility model and utility model design thereof, all should be encompassed within the protection range of the present utility model.
Claims (2)
1. the production equipment that copper clad aluminum wire continuous alloy is compound comprises continuous coating equipment and welding equipment, equipment for continuously rolling and Equipment for Heating Processing under blank pretreatment unit, the inert gas shielding, is connected with guide and guards by pinch roll each other; Every milling train in the described equipment for continuously rolling comprise up and down two plain-barreled rolls that are parallel to each other, about two edger rolls that are parallel to each other, frame and supports; The center line of described four roll mandrels is in same vertical plane; Adjacent milling train connects by guide and guards;
It is characterized in that:
About described frame comprises two, link into an integrated entity by pull bar and bolt, bolt is on support again; Two edger rolls are individually fixed on left sheet frame and the right sheet frame by bearing pedestal about described, and along its corresponding slide plate slides to adjust between left and right apart from passing through bolted again; Described up and down two plain-barreled rolls are supported on the two-chip computer frame of the left and right sides by bearing pedestal, and along its corresponding slide plate slides to adjust between the upper and lower apart from passing through bolted again;
Every milling train is driven by alternating-current variable frequency motor respectively, the automatic frequency-conversion speed governing, and two outputs that motor via reducer drives conductive box connect two plain-barreled roll inputs by universal coupling respectively, and drive described edger roll by bevel gear and rotate with rotating speed; Described bevel gear respectively by bolt on described down plain-barreled roll and edger roll; The equal diameters of described four rolls, the contact-making surface of plain-barreled roll and edger roll is at 45; The pass that collars surrounded by four rolls seals, the roll shaft interference fits that described collars is corresponding with it respectively, and the side is fixed with screw.
2. the compound production equipment of copper clad aluminum wire continuous alloy according to claim 1 is characterized in that described equipment for continuously rolling comprises 4-7 platform milling train.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009200158645U CN201549271U (en) | 2009-07-24 | 2009-07-24 | Production equipment for continuous metallurgical compounding of copper-clad aluminum bar |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009200158645U CN201549271U (en) | 2009-07-24 | 2009-07-24 | Production equipment for continuous metallurgical compounding of copper-clad aluminum bar |
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| Publication Number | Publication Date |
|---|---|
| CN201549271U true CN201549271U (en) | 2010-08-11 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2009200158645U Expired - Lifetime CN201549271U (en) | 2009-07-24 | 2009-07-24 | Production equipment for continuous metallurgical compounding of copper-clad aluminum bar |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101615449B (en) * | 2009-07-24 | 2011-02-09 | 谢洪善 | Production device of copper clad aluminum wire continuous alloy compound |
| CN103021556A (en) * | 2011-09-27 | 2013-04-03 | 吴江市中信科技有限公司 | Coating machine |
| CN104384196A (en) * | 2014-11-25 | 2015-03-04 | 烟台孚信达双金属股份有限公司 | Rolling device and rolling method of compound copper and aluminum busbar |
| CN110180891A (en) * | 2019-06-10 | 2019-08-30 | 成渝钒钛科技有限公司 | A kind of high stick lumber recovery method for improving |
-
2009
- 2009-07-24 CN CN2009200158645U patent/CN201549271U/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101615449B (en) * | 2009-07-24 | 2011-02-09 | 谢洪善 | Production device of copper clad aluminum wire continuous alloy compound |
| CN103021556A (en) * | 2011-09-27 | 2013-04-03 | 吴江市中信科技有限公司 | Coating machine |
| CN104384196A (en) * | 2014-11-25 | 2015-03-04 | 烟台孚信达双金属股份有限公司 | Rolling device and rolling method of compound copper and aluminum busbar |
| CN110180891A (en) * | 2019-06-10 | 2019-08-30 | 成渝钒钛科技有限公司 | A kind of high stick lumber recovery method for improving |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20100811 Effective date of abandoning: 20090724 |