CN201548133U

CN201548133U - Tubular double-unit intelligent automatic packaging machine for powder and milky explosives

Info

Publication number: CN201548133U
Application number: CN200920040827XU
Authority: CN
Inventors: 陈谦
Original assignee: Individual
Current assignee: Individual
Priority date: 2009-04-20
Filing date: 2009-04-20
Publication date: 2010-08-11
Anticipated expiration: 2019-04-20

Abstract

The utility model designs a tubular double-unit intelligent automatic packaging machine for powder and milky explosives, which has the advantages of low power, low voltage, very reliable safety, simple operation due to the adoption of modularization and CNC central control, and stable performance. The utility model adopts two independent mechanisms and 4*5 symmetric matrix arrangement, and bundles 20 cartridge middle packages in one step; the middle packages are bright and simple in structure; the automatic packaging machine breaks through the traditional mode of two procedures, namely, bag making first and bag filling later, and plastic winding drum bags can be directly introduced into the clearance between an outer sleeve and a locking guide sleeve, so that the utility model has convenient and fast operation; the automatic packaging machine can be directly butted with a bundling hopper through the lifting of an expander; and the double-unit structure fully ensures continuous production, so that the production efficiency can reach 7200kg/person/hour, that is, annual output is more than 14 thousand ton.

Description

The intelligent automatic packing machine in the two unit of tubulose powder breast explosive

Technical field

The utility model is involved in powder type explosive, Emulsion Explosive Production enterprise, is particularly useful for the tubular wrapping explosive, is the intelligent automatic packing machines in a kind of two unit of tubulose powder breast explosive specifically.

Background technology

At present, though powder breast explosive production enterprise is numerous in variety at the tubular wrapping machine of usefulness, but ubiquity safety, device area, product are imitated three broad aspect deficiencies, tubulose powder stick filling apparatus and middle collation package equipment split formation, promptly two independently the mechanical system operate as normal need 4～5 operating personnel at least, thereby safety coefficient is low; It uses conveyer to connect between tubulose powder stick filling apparatus and the middle collation package equipment again, and not only equipment is huge, and area of mill site needs hundreds of square metre; In addition, equipment splits that the actual effect production capacity is low per capita.

Summary of the invention

The purpose of this utility model is:

Problem at above-mentioned existence, design one desirable, satisfied relevant explosive production enterprise demand, the can of collector shape powder stick and powder breast explosive and middle collation package are in the intelligent comprehensive packing machine of one, ten square metres of this equipment actual installation area less thaies, equipment are taken up an area of and the personnel operation space only needs 40 square metres, only need one to make an inspection tour worker's monitoring, safe, produce to imitate per capita reach 7200Kg. people/hour.

The utility model can be achieved through the following technical solutions:

The intelligent automatic packing machine in a kind of two unit of tubulose powder breast explosive, this machine is by frame mechanism, tubulose powder stick conveying mechanism, powder breast explosive filling mechanism, tubular powder are crispaturaed mouthful, are sealed, casting mechanism, the powder stick shedding mechanism, turn-up mechanism in the powder stick, in be bundled into the product output device, the CNC central control system is formed, control two cover same unit mechanical systems are with, asynchronous working.Said mechanism is as follows:

One. frame mechanism: form by upper spider frame plate, column, workbench, rack, accumulator.Upper spider frame plate, column, workbench, the bulking system rack construction of formation upper tubular powder stick and powder breast explosive.Workbench and rack constitute turn-up mechanism in the bottom, in be bundled into product output device system architecture.Accumulator is external, and its function is to last, and intrasystem all pneumatic elements of Xia Gebu are carried stable pneumatic supply (compressed air of 0.8MPa).

Two. tubulose powder stick conveying mechanism is made of the following set of data:

1. tubulose powder stick guiding is first: this yuan separated case and constituted by tubulose powder stick hopper, hinge, vibration sifting bed, camshaft, bearing block, pin pendulum decelerator, spring compression device, tubulose powder stick.

2. spiral organ unit: this yuan by spiral organ, Turbogrid plates, pneumatic element (illustrate: pneumatic element is made up of following part: cylinder, hydraulic quick coupler, cylinder block, gusset piece, bearing support, guide rod constitute, after chat in pneumatic element all comprise above-mentioned part and be called for short), AC servo motor, gear-box, a supporting base constitutes.

3. propeller unit: this yuan is made of pneumatic element, propeller, supporting base.

Three. powder breast explosive filling mechanism is made of the following set of data:

1. the vibration of powder breast explosive is first: this yuan is made of pneumatic element, vibrating grid, drug bucket.

2. powder breast explosive is carried unit: this yuan is made of AC servo motor, gear-box, screw rod, a guide pin bushing.

3. ebullated bed unit: this yuan is made of square boiling case, malleation chamber, annular distributing ring.

4. module unit: this yuan is made of 4 equal modules, square chest, rotating disk, output shaft, AC servo motor, fork moving gear system, a pneumatic element.

5. lifting unit: this yuan is made of an AC servo motor, ball-screw, nut seat, crossbeam, guide pin bushing, guide pillar, back of the body cap.

Four. tubular powder seaming wax mechanism is made of the following set of data:

1. casting unit: this yuan is made of contract plate, reducing, sprayer body, spool, sponge, nozzle, heating rod of the casing joint of 2 insulation liquid wax, liquid wax box, envelope.

2. tandem pneumatic unit: this yuan is made of pneumatic element 1, pneumatic element 2, split single seat, supporting base.

Five. the powder stick shedding mechanism is made of the following set of data:

1. discharging unit: this yuan is made of stripper, push rod, guide pin bushing, guide rod, pulley, steel wire rope, pneumatic element.

2. boundling unit: this yuan is made of boundling bucket, plate, pneumatic element.

Six. turn-up mechanism is made of the following set of data in the powder stick:

1. frame unit: this yuan is made of rack, frame, base.

2. butt joint is first: this yuan is made of 2 lifting pneumatic elements, guide pillar, setscrew nut cover, movable plate, expansion pneumatic element 1, expansion pneumatic element 2, annular expansion device, locking guide pin bushing, overcoat.

3. lower sealing unit: this yuan by left supporting base, cutting knife, hot knife, slip tool rest, cut off pneumatic element, left supporting base, the axis of guide, plastics reel bag, carrying roller, supporting plate, pneumatic element and constitute.

4. vacuumize unit: this yuan by 2 the expansion pneumatic elements, 2 vacuumize needle tubing, the lifting pneumatic element constitutes.

5. seal unit on: this yuan is made of pneumatic element, location-plate, the cold cutter, cryoprobe pneumatic element, a heat-sealing mouthful cutter, hot cutter pneumatic element of sealing.

Seven. in be bundled into the product output device:

This device is made of bearing block, drum shaft, plastic cement flat belt, pin pendulum decelerator.

Eight .CNC central control systems constitute:

This system is made of relay, heating rod, PLC single-chip microcomputer subsystem, servo-drive subsystem, CNC digital control system, pneumatic element magnetic valve, LCDs, button, sensor, electronic component, switch board.

The beneficial effects of the utility model:

Rational in infrastructure, promptly from the tubulose powder stick carry with tubular powder package medicine after seal casting axis symmetry, tubular powder package medicine and powder stick discharging, and powder stick enters and wrap the axis symmetry in intensive, is a kind of linear symmetric of optimization, the frame for movement of space symmetry.Simple to operate, no matter be on the structure, or on the performance, its security is very reliable, maximum characteristics are: it has broken through conventional principle and structure.

1. collation package in powder breast explosive can and the powder breast explosive is combined together, make things convenient for the user.

2. mechanical system and control system are modularized design.The design of two big systems is made and is all adopted the production standard of numerical control machine tool, thereby guaranteed rotation, straight-line precision.Powder breast explosive decomposes the lumps explosive in the malleation ebullated bed, fully highlights the consistent in density of powder breast explosive; Especially on Load, adopt electronic measurement and control, effectively control every powder stick dose error less than national standard.

3. production efficiency height.Change the linear manger formula of traditional powder charge, adopt 4 * 5 symmetrical matrix formulas to arrange powder charge, reduce the intermediate link of production process, moment is finished 20 powder stick matrix form solid matter boundlings of 4 * 5 symmetries, under the gravity effect, in the smooth and easy importing in the plastic pocket.

4. fool proof, dependable performance.Maximum power only is 1.6KW, and control voltage is the 24V safe voltage, and electric elements are the anti-magnetic quality product of dust-separation.77% motion is finished by malleation compressed air.

5. automaticity height.Adopt CNC closed loop central control system, promptly each machine assembly is provided with a module closed loop subsystem, take the time on the technological layer, and two monitoring of movement locus, TT﹠C system is handled.

6. maintaining, easy to maintenance.Promptly demonstrate fully human oriented design, mechanical and electric employing standardized designs, consumable accessory standardized rate commonly used reaches 85%.

Description of drawings

Fig. 1: the utility model structure front elevational schematic

Fig. 2: the utility model structure schematic side view

Fig. 3: parts profile

Fig. 4: be Fig. 3 gear-box train theory of engagement figure

Fig. 5: parts front view

Fig. 6: be Fig. 5 vertical view

Fig. 7: parts elevation cross-sectional view

Fig. 8: be Fig. 7 gear-box train theory of engagement figure

Fig. 9: parts elevation cross-sectional view

Figure 10: be Fig. 9 side cutaway view

Figure 11: parts are faced partial cross sectional views

Figure 12: be Figure 11 vertical view

Figure 13: parts elevation cross-sectional view

Figure 14: be Figure 13 side cutaway view

Figure 15: parts are faced partial cross sectional views

Figure 16: be Figure 15 vertical view

Figure 17: electrical control flow diagram

The specific embodiment

Below in conjunction with Fig. 1, Fig. 2, the utility model is described, and provides implementation method and operation instruction.

One. with reference to the accompanying drawings, the assembling of the utility model structure is as follows: column (16) connects firmly with workbench (9) and upper spider frame plate (17) respectively, form the upper stand structure, it is to be used to install tubulose powder stick conveying mechanism, powder breast explosive filling mechanism, tubular powder seaming wax mechanism, powder stick shedding mechanism, the boundling bucket is a powder breast explosive can top mechanical system with above-mentioned component set.Base (1) connects firmly with rack (8), rack (8) connects firmly with frame (5), frame (5) connects firmly with rack fixed head (64), form the lower framework structure, it is to be used for installing the powder stick turn-up mechanism, in be bundled into the product output device, be the bottom mechanical system that is bundled into product in the powder breast explosive with above-mentioned component set.Accumulator (48) and rack (8) connect firmly, and pneumatic element in the mechanical system is up and down carried pressure-stabilized air source.On, following mechanical system axis symmetry connects firmly and promptly produces the utility model.

Two. tubulose powder stick hopper (15) is carried with the tubulose powder stick of explosive factory and is docked.Tubulose powder stick hopper (15) is suitable for reading (to be illustrated: hinge with hinge (18), Xiao's axle is called for short 18) connect firmly, hinge (18) connects firmly with upper spider frame plate (17), Xiao's axle (18) is joined work with upper frame plate hinge and tubulose powder stick hopper hinge respectively, tubulose powder stick hopper (15) end opening is joined work with vibration sifting bed (19), vibration sifting bed (19) is separated case (14) with the tubulose powder stick and is connected firmly, the tubulose powder stick is separated case (14) and is connected firmly with spiral organ (33), spiral organ (33) connects firmly with supporting base (11), supporting base (11) connects firmly with AC servo motor (20) and workbench (9) respectively, constitutes tubulose powder stick conveying mechanism.

Three. drug bucket (29) docks with the powder breast explosive conveying device of explosive factory.Drug bucket (29) connects firmly with upper spider frame plate (17), and vibrating grid (30) connects firmly with pneumatic element (31), and pneumatic element (31) connects firmly with the internal conflict of drug bucket (29).AC servo motor (32) is inserted in the internal conflict of drug bucket (29) and is connected firmly with upper spider frame plate (17), AC servo motor (32) meshes with the train of gear-box (28), boiling case (27) (illustrate: form with malleation chamber and annular distributing ring respectively by the boiling case, be called for short 27) connect firmly with upper spider frame plate (17), the output axle head of gear-box (28) and screw rod (26) connect firmly (screw rod and guide pin bushing are called for short 26), gear-box (28) is inserted in the boiling case (27), forms ebullated bed.4 equal modules (25) (module respectively with square chest and output shaft, device for discharging is called for short 25) connect firmly with rotating disk (57), AC servo motor (53) connects firmly with crossbeam (54).Crossbeam (54) and guide pillar (55) slide and join work, nut seat (58) with

Crossbeam (54) connects firmly, and nut seat (58) (nut and nut seat connect firmly and be called for short 58) slides with ball-screw (59) and joins work, and AC servo motor connects firmly with upper spider frame plate (17) and ball-screw (59) respectively, constitutes powder breast explosive filling mechanism.

Four. supporting base (24) connects firmly with workbench (9) and pneumatic element (23) respectively, and pneumatic element (22) connects firmly with pneumatic element (23) and liquid wax box (21) respectively, constitutes tubular powder seaming wax mechanism.

Five. device for discharging (25) docks with boundling bucket (7), and pneumatic element (61) (illustrate: plate and pneumatic element connect firmly, and are called for short 61) connects firmly with rack (8), and plate (61) slides with boundling bucket (7) lower end and joins work, constitutes the powder stick shedding mechanism.

Six. two pneumatic elements (52) are symmetrically distributed, one of them pneumatic element (52) connects firmly with rack (8) and movable plate (49) respectively, another pneumatic element (52) connects firmly with rack (8), and this pneumatic element (52) has only contacted spacing action with movable plate (49).Guide pillar (47) connects firmly with frame (5), and guide pillar (47) slides with movable plate (49) and joins work.Frame (5) connects firmly with rack (8) and rack fixed head (64) respectively, forms rack construction.

Pneumatic element (63) connects firmly with movable plate (49) and expander (46) respectively, and pneumatic element (62) connects firmly with movable plate (47) and expander (46) respectively.Expander (46) contacts with plastic barrel bag (43) tension force.Plastic barrel bag (43) and the sliding-contact of locking guide pin bushing (38), plastic barrel bag (43) rolls with the axis of guide (35) and contacts, plastic barrel bag (43) connects firmly with plastics reel (73), plastics reel (73) contacts with carrying roller (74), bearing block (1) rolls with carrying roller (74) and joins work, and bearing block (1) connects firmly with base (75).Left side supporting base (36) connects firmly with base (75) and cutting knife (39) respectively, and following hot knife (69) connects firmly with slip tool rest (70), and slip tool rest (70) connects firmly with pneumatic element (72), and left supporting base (71) connects firmly with pneumatic element (70) and base (75) respectively.

Pneumatic element (45) connects firmly with location-plate (44) and frame (5) respectively, and pneumatic element (42) connects firmly with supporting plate (41) and base (75) respectively, forms plastic barrel bag (43) and boundling bucket (7) docking structure.Pneumatic element (65) connects firmly with last hot knife (66) and frame (5) respectively, and pneumatic element (68) connects firmly with cold wind cutter (67) and frame (5) respectively.Pneumatic element (51) vacuumizes needle tubing (50) with 2 respectively and rack (8) connects firmly, and makes 2 to vacuumize needle tubing (50) vertical lift.2 pneumatic elements (6) vacuumize needle tubing (50) and connect firmly with 2 respectively, form to vacuumize structure.

Seven. bearing block (3) connects firmly with base (75), and 2 drum shafts (4) contact with plastic cement flat belt (3) tension force, and pin pendulum decelerator (40) connects firmly with a bearing block (37) and a drum shaft (4) respectively, forms output device.

Below in conjunction with parts accompanying drawing 3～17 and model machine the utility model is further described:

With reference to accompanying drawing, the assembling of the utility model parts is as follows: tubulose powder stick conveying mechanism accompanying drawing 3～4, powder breast explosive filling mechanism accompanying drawing 5～8, powder breast explosive can and shedding mechanism accompanying drawing 9～10, tubular powder seaming wax mechanism accompanying drawing 11～12, turn-up mechanism accompanying drawing 13～16 in the powder stick, electrical control process blocks accompanying drawing 17.

One. tubulose powder stick conveying mechanism:

Accompanying drawing 3. tubulose powder stick hoppers (14) are joined work with the loosening gap of vibration sifting bed (13), and vibration sifting bed (13) contacts with spring compression device (15) with camshaft (11) respectively.Sieve plate (16) separates case (10) with the tubulose powder stick respectively and spring compression device (15) connects firmly, and camshaft (11) connects firmly on sieve plate (16) by bearing block and pin pendulum decelerator (12).Bolt (9) respectively the tubulose powder stick is separated case (10) and support (8) connects firmly with spiral organ casing (18), and pneumatic element (7) connects firmly with support (8) and grid baffle plate (6) respectively.Bolt (20) connects firmly gear housing (5) and spiral organ casing (18), and screw rod (19) rolls with spiral organ casing (18) and joins work, pitches fast planet circular system (21) and joins work with the gear housing rolling.Screw rod (19) axle head connects firmly with fork fast planet circular system (21) axle head.Bolt (22) connects firmly gear housing (5) and supporting base (3), and AC servo motor (4) connects firmly with gear housing (5), and meshes with the fast planet circular system of fork (21), and bolt (2) connects firmly supporting base (3) and workbench (1).(illustrate: the conveying of tubulose powder stick, the can of tubulose powder stick, the casting of tubular powder seaming mouth, in above-mentioned three work steps narration, use the explanation of tubulose powder stick, use powder stick to be called for short in the follow-up work step narration)

Accompanying drawing 4 is theory of engagement figure of the fast planet circular system of fork (21), has represented the gear shaft of 10 symmetrical branches among the figure, and they are coaxial with 10 screw axis in the spiral organ.

Accompanying drawing 5～6: bolt (3) connects firmly bearing support (2) and supporting base (1) respectively, propeller (4) slides with guide rod (9) and joins work, cylinder (5) connects firmly with propeller (4) and cylinder block (6) respectively, and bolt (3) connects firmly cylinder block (6) and supporting base (1) respectively.Bolt (7) connects firmly supporting base (1) and workbench (8) respectively, and guide rod (9) connects firmly with bearing support (2) and cylinder block (6) respectively.

Tubulose powder stick course of conveying: pin pendulum decelerator (12) drive cam shaft (11) rotatablely moves, and vibration sifting bed (13) forms reciprocating motion in order under camshaft and spring compression device (15) effect, tubulose powder stick (17) is produced vibration.Gone up in the separation trough that 4 square fenestras of symmetry enter tubulose powder stick separation case (10) and wait for by the sieve plate (16) that pass through that vibration tubulose powder stick (17) is orderly.Pneumatic element (7) worker advances grid baffle plate (6) is placed screw rod (19) two sides, to tubulose powder stick motion positions.Screw rod (19) helical pitch is 2, under the driving of AC servo motor, 10 double threaded screws rotate 2.5 borders, the axis of 20 push rods of propeller (4) 4 * 5 symmetrical matrix formulas arrangement is coaxial with 20 the tubulose powder sticks of 4 * 5 symmetrical matrix formulas arrangement in the spiral organ, propeller cylinder worker advances, and the worker moves back, and finishes the tubulose powder stick and carries, and accurately 20 tubulose powder sticks are pushed first mutually the limit (0～90 °) module in, its course of conveying is finished (model machine is 1.2 seconds) in moment.

Two. powder breast explosive filling mechanism accompanying drawing 7～10:

Accompanying drawing 7: cylinder (10) connects firmly with vibrating grid (9) and cylinder block (8) respectively, bolt (11) connects firmly drug bucket (7) and upper spider frame plate (5) respectively, AC servo motor (6) places in the drug bucket (7), connecting firmly with upper spider frame plate (5). will seethe with excitement respectively case (13) and upper spider frame plate (5) of bolt (4) connects firmly. and fast planet circular system one end of gear-box (12) fork meshes with AC servo motor (6) shaft end gear, the other end 4 * 5 symmetrical matrix formulas are arranged 20 output shafts and 20 screw rods (3) connect firmly. and malleation chamber (2) connect firmly with boiling case (13), guide pin bushing (1) connects firmly (riveted joint) with malleation chamber (2), annular distributing ring (14) connects firmly with malleation chamber (2) argon arc welding, guide pin bushing (1) and the moving work of joining of screw rod (3).

Accompanying drawing 8: be the theory of engagement figure of the fork speed planet circular system of Fig. 7 gear-box, this train forms six groups of independently planet circular systems after switching through secondary, and its train output is the arrangements of 4 * 5 symmetrical matrix formulas, and wheel ties up to and produces fork speed raising transmission accuracy in the switching.

Accompanying drawing 9～10: guide pillar (2) is joined work with upper spider frame plate (21) and workbench (32) respectively and is connected firmly by back of the body cap (1), 4 modules (3) are joined work with square chest (31) respectively, being connected firmly by hexagon socket head cap screw (4). bolt (26) connects firmly square chest (31) and rotating disk (17), rotating disk (17) connects firmly by the Type B square key with output shaft (13), bearing (12) is joined work with output shaft (13) and crossbeam (6) respectively, the fork moving gear is that a gear (10) connects firmly by the Type B square key with output shaft (13). gland (9) is joined work with crossbeam (6) and is connected firmly by hexagon socket head cap screw, carbon brush cover (7) is connected firmly by hexagon socket head cap screw with crossbeam (6), carbon brush group (8) (contains the red copper ring, insulating sleeve is called for short 8) join work with the carbon brush external threading, wherein insulation sleeve is joined work with output shaft (13) and the interference of red copper ring respectively. and guide pin bushing (5) is connected firmly by bolt (14) and crossbeam (6) and joins work with guide pillar (2) slip. and cylinder (15) connects firmly with crossbeam (6), tailpiece of the piston rod is that 60 ° of inner cones are top, it at the volley with rotating disk on the relevant position 60 ° of internal taper hole pressure join and do to form accurately location of brake. bolt (16) connects firmly nut seat (18) and crossbeam (6), ball-screw (19) is joined work with nut seat (18), and AC servo motor (20) connects firmly with upper spider frame plate (21).

Powder breast explosive pouring process: tubulose powder stick (17) is by propeller (4) effect, with module (3) first mutually the limit (0 °～90 °) butt joint insert after, brake cylinder (15) worker moves back, S4 (S1～S4 represents AC servo motor in the accompanying drawing 17) drives square chest (31) left-handed 90 °, vibrating grid (9) intermittent motion all the time in process of production, brake cylinder (15) worker advances, S3 drives crossbeam (6) rising and docks with guide pin bushing (1) in the insertion tubulose powder stick, when crossbeam rises to the powder charge limit, malleation chamber (2) work, explosive comes to life in the ebullated bed. and S2 drives screw rod (3) tubulose powder stick (17) is implemented the can explosive simultaneously.Begin when crossbeam rises to the limit 2 to descend, withdraw from and finish can.Brake cylinder (15) worker moves back, and the left-handed 90 ° of driving square chests of S4 (31) limit (90 °～180 °) to stop to enter next work step second mutually, and brake cylinder (15) worker advances.

Three. tubular powder seaming wax mechanism accompanying drawing 11～12:

With reference to accompanying drawing: bolt (18) connects firmly supporting base (2) and workbench (1) respectively, bolt (3) connects firmly cylinder block (4) and supporting base (2) respectively, 4 guide rods (15) connect firmly with liquid wax box (6) and split single seat (13) respectively, 4 guide rods (15) slide with cylinder block (4) and join work, respectively envelope is contracted plate (8) and yoke plate (16) of bolt (5) connects firmly, and bolt (5) connects firmly yoke plate (16) and split single seat (13) respectively.Cylinder (12) connects firmly with cylinder block (4) and split single seat (13) respectively, and cylinder (14) connects firmly with split single seat (13) and liquid wax box (6) respectively.Heating rod (17) and the moving work of joining of liquid wax box (6), liquid wax box (6) connects firmly with joint (7) and joint (11) respectively, the arrangement of 4 * 5 symmetrical matrix formulas is sealed the plate (8) that contracts and is connected firmly with 20 reducings (9), shower nozzle (10) (comprises spool, sponge, nozzle) arrange liquid wax box (6) with 4 * 5 symmetrical matrix formulas and connect firmly, reducing (9) is slided with shower nozzle (10) and is joined work.

Tubular powder seaming wax mechanism sealing wax process: brake cylinder (15) worker moves back, connect a work step, cylinder (12) worker advances, 20 reducings are to the reducing of 20 tubulose powder stick mouths of pipe, cylinder (14) worker advances, 20 shower nozzles seal casting to 20 reducing powder sticks, and cylinder (14) worker advances with casting magnetic valve synchronization action to finish sealing wax, and cylinder (12) (14) and the synchronous worker of casting magnetic valve shut out and close.

Four. volume shedding mechanism parts assembling accompanying drawing 9,10,13,14:

With reference to accompanying drawing 9,10,13,14: bolt (22) connects firmly cylinder block (27) and upper spider frame plate (21) respectively, steel wire rope (24) one ends and cylinder (25) connect firmly, and the other end and stripper (28) connect firmly, between steel wire rope (24) two ends with pulley (23) rolling friction.Guide rod (29) connects firmly with cylinder block (27), and stripper (28) slides with guide rod (29) and joins work, and 4 * 5 symmetrical matrix formulas are arranged 20 push rods (30) and connected firmly with stripper (28).In accompanying drawing 13, bolt (47) connects firmly boundling bucket (46) and workbench (21) respectively.In accompanying drawing 14, bolt (19) connects firmly cylinder block (22) and workbench (21), and plate (23) slides with boundling bucket (46) and joins work, and cylinder (24) connects firmly with plate (23) and cylinder block (22) respectively.

Powder stick shedding mechanism motion process: the powder stick shedding mechanism is made up of two parts.The top discharging is in square chest, and the bottom discharging is in the boundling bucket.The top discharging is with reference to accompanying drawing 10, cylinder (15) worker moves back, with reference to S4 in the accompanying drawing 17 drive square chest left-handed 90 ° to third phase limit (180～270 °), with reference to accompanying drawing 14, cylinder (24) advances state the worker, plate (23) inserts in the boundling bucket (46), with reference to accompanying drawing 10, cylinder (25) worker advances, stripper (28) is (with reference to accompanying drawing 9) in gravity effect plug-in module (3), and 20 powder sticks are discharged in the boundling bucket (46), finishes the top discharging, cylinder (25) worker moves back, and stripper (28) is got back to initial position and waited for next circulation under steel wire rope (24) traction.With reference to accompanying drawing 10, cylinder (24) worker moves back, and interior 20 the symmetrical matrix formula solid matter powder sticks of boundling bucket (46) enter under the gravity effect in the plastic barrel bag, and the bottom discharging is finished.Cylinder (24) worker advances, and plate (23) inserts and waits for next circulation in the boundling bucket (46).

Five. chartered plane tool parts assembling accompanying drawing 13～16 in the powder stick:

With reference to accompanying drawing 13～16, cylinder (45) connects firmly with frame (10), bolt (47) connects firmly boundling bucket (46) and rack (21), cylinder (48) connects firmly with frame (10), bolt (19) connects firmly cylinder block (22) and frame (10) respectively with rack (21), cylinder (24) connects firmly with cylinder block (22) and plate (23) respectively.Split single seat (43) connects firmly with cylinder (44) and cylinder (49) respectively, and split single seat (43) connects firmly with cylinder (20) and guide rod (17) respectively, and guide rod (17) slides with link (18) and joins work, vacuumizes needle tubing (25) and connects firmly with link (18).Annular link (42) slides with guide rod (50) and joins work.Guide rod (50) connects firmly with bearing support (13) and cylinder block (28) respectively, and bolt (15) connects firmly supporting base (13) and cylinder block (28) respectively with movable plate (16).Cylinder block (26) connects firmly with movable plate (16), and cylinder (27) connects firmly with expander (11).Cylinder (29) connects firmly with cylinder block (28) and annular link (42) respectively.Movable plate (16) slides with guide pillar (12) and joins work, and guide pillar (12) frame (10) is joined work, and is fastening with it by setscrew nut cover (9).Cylinder (8) connects firmly with frame (10) and location-plate (7) respectively, and cylinder (31) and cylinder (32) are in parallel to connect firmly with frame (10), and cylinder (31) connects firmly with last hot knife (30), and cylinder (32) connects firmly with cold envelope cutter (33).Locking guide pin bushing (40) is joined work with the loosening gap of overcoat (41), and its gap connects plastic barrel bag (4), and overcoat (41) connects firmly with support (39), and bolt (51) connects firmly support and base (36) respectively.Carrying roller (35) is joined work with bearing block (38), and bolt (37) connects firmly two end axles bearing (38) and base (36) respectively.Plastics reel (34) rolls with carrying roller (35) and joins work.The axis of guide (2) (bearing block slightly) rolls with plastic barrel bag (4) and joins work.Bolt (1) connects firmly cylinder block (3) and base (36) respectively, and cylinder (5) connects firmly with cylinder block (3) and supporting plate (6) respectively.Bolt (52) connects firmly left supporting base (53) and base (36) respectively, interior hexagonal is regulated bolt (54) and is joined work with locating piece (55), hexagon socket head cap screw (68) connects firmly locating piece (55) and left supporting base (53) respectively, seal seat (56) and join work with rubber blanket (57), hexagon socket head cap screw (69) will seal seat (56) respectively and left supporting base (53) connects firmly (omission of left cut mouth bolted).Slip tool rest (58) slides with guide rod (71) and joins work, and cutting knife (59) connects firmly (bolt omission) with slip tool rest (58).Heating rod (61) is joined work with heat-conducting plate (62) transition.Locating piece (63) is regulated bolt (64) with interior hexagonal and is joined work, and hexagon socket head cap screw (72) will descend hot knife (60), heat-conducting plate (62), locating piece (63) to connect firmly with slip tool rest (58) respectively.Cylinder (65) connects firmly with slip tool rest and left supporting base (66) respectively, and bolt (67) connects firmly right supporting base (66) and base (36) respectively.

The motion process of middle turn-up mechanism: cylinder (45) worker advances, cylinder (48) worker enters limit inferior to movable plate (16) rising one-time positioning, expander (11) inserts in locking guide pin bushing (40) the plastic barrel bag (4) suitable for reading, and cylinder (27) and cylinder (29) worker synchronously advance.Cylinder (45) worker moves back plastic barrel bag (4) is risen to the one-time positioning place, and under the tension force effect of expander, its plastics sack becomes rectangular-shaped.Bottom plastics barrel bag sealing-cutting motion: cylinder (65) worker advances, and with plastic barrel bag bottom seal and cut-out, cylinder (5) worker advances, supporting plate (6) pad polybag bottom.Cylinder (24) worker moves back, and the worker advances interlock, and 20 powder sticks of 4 * 5 symmetrical matrix formula dense arrangement import plastic barrel bag bottom by the expander inboard under the gravity effect.Cylinder (20) worker advances, and cylinder (8) and cylinder (32) worker synchronously advance, and vacuumizes needle tubing and inserts in the upper plastic sack, cylinder (48) worker moves back, cylinder (45) second lift is to the upper limit position, and cylinder (44) and cylinder (49) worker synchronously advance, and is flat mouthful with polybag expansion suitable for reading.Cylinder (32) and cylinder (8) worker synchronously move back, and the polybag needle tubing inboard that vacuumizes suitable for reading is sealed.Vacuum solenoid is opened.Cylinder (20) worker moves back with cylinder (31) worker to advance synchronously.Last hot knife work is polybag sealing suitable for reading, cylinder (8), and cylinder (31), cylinder (32) worker synchronously move back, and cylinder (5) worker moves back.Package explosive cartridge is indexed into and transmits vanning on the conveyer belt of output device in the finished product.(illustrate: cylinder control magnetic valve is individual event control, and promptly a side has pressure all the time in the chamber).

Six. electric control system:

With reference to accompanying drawing 17, CNC central cluster closed loop subsystem controls is adopted in the utility model electrical control, and S1～S3 adheres to three module closed loop subsystems separately, carries out the tubulose powder stick and carries, the can of powder breast explosive.S4 adheres to four module closed loop subsystems separately.Carry out the butt joint of tubulose powder stick, the can butt joint, reducing, seal, the casting butt joint, powder stick discharging butt joint.Middle bag adheres to three module closed loop subsystems separately, carries out the plastic barrel bag and docks with the powder stick discharge port, and cut-out is sealed in plastic barrel bag bottom, vacuumizes top and seals, and plant capacity is the small-power coupling, adopts low-voltage 24V.Relay has been selected the antimagnetic safety system of dust-separation for use, and modular programization shows as: servo-drive system and PLC system, and multiple spot multistation module sequencing control combines, photoelectron observing and controlling butt joint conversion, it is intuitively comfortable that liquid crystal display shows.(illustrate: S1～S4 is that servo-drive system is called for short)

Claims

1. the intelligent automatic packing machine in the two unit of tubulose powder breast explosive, comprise: tubulose powder stick conveying mechanism, the bulking system of powder breast explosive, tubular powder is crispaturaed mouthful, is sealed, casting mechanism, the powder stick shedding mechanism, turn-up mechanism in the powder stick, wrap self-contained unit in the powder stick, it is characterized in that described tubulose powder stick conveying mechanism is to join work by the vibration sifting bed and the square fenestra sieve plate slip of symmetry, spiral organ divides cell, the fast planet circular system gear-box of fork to connect firmly with powder stick respectively, constitutes by an AC servo machinery driving gear-box; Reducing behind the tubular powder package medicine, seal, casting axis symmetry; Tubular powder package medicine and discharging, and powder stick enters the axis symmetry of the product that are bundled in the boundling dense arrangement; The stripper that the powder stick shedding mechanism is arranged by 4 * 5 symmetrical matrix formulas, push rod, pulley, steel wire rope, the boundling bucket, plate, 2 groups of mechanisms that pneumatic element is formed, under the pneumatic element effect, finish the discharging of 20 finished product powder sticks, being characterized as of its boundling bucket: 4 up big and down small pyramid casings, built-in 4 * 5 symmetrical matrix formulas of casing are arranged, vertical, horizontal, vertical powder stick guiding cell, make its 20 loose powder sticks of symmetry, carry out the transition to 4 * 5 symmetrical matrix formula dense arrangement by gathering sill, formed boundling by the plate pad, under the sequencing work of two groups of pneumatic elements, finish; First by frame, butt joint unit, lower sealing, vacuumize unit, on seal the constructional device that unit forms, with the axis symmetry of the bulking system of powder breast explosive and powder stick device for discharging, coaxial, formed turn-up mechanism in the newborn explosive finished product of the complete powder powder stick; The bag self-contained unit is by the axis of guide in the powder stick, the plastic barrel bag is incorporated into structure between overcoat and the loosening gap of locking guide pin bushing, under the effect of 2 lifting pneumatic elements, expander descends and inserts in the plastic barrel bag, effect by 2 expansion pneumatic elements, following hot knife and cutting knife on the slip tool rest, under the effect of pneumatic element, finishing a plastic barrel bag bottom heat-sealing mouthful cut-out separates, plastic barrel bag after the separation is under the effect of locking guide pin bushing gravity, the plastic barrel bag lock tightly between overcoat and locking guide pin bushing, is promptly locked guide pin bushing and is the one-way movement of control plastic barrel bag.

2. the intelligent automatic packing machine in a kind of two unit of tubulose powder breast explosive according to claim 1, the serve as reasons transmission device of the fast planet circular system of fork and spiral organ formation of the core texture that it is characterized in that described tubulose powder stick conveying mechanism, pitch the engaged transmission principle of fast planet circular system, be that one group of symmetrical matrix formula is arranged the axle head export structure, it is that 2 double threaded screw connects firmly that its symmetrical matrix formula is arranged 10 axle heads and 10 helical pitches.

3. the intelligent automatic packing machine in a kind of two unit of tubulose powder breast explosive according to claim 1, it is characterized in that described gear-box is made up of an AC servo machinery driving, six groups of planet circular systems, the output of its gear-box is that 4 * 5 symmetrical matrix formulas are arranged 20 output shafts and constituted the newborn explosive conveying mechanism of spiral powder with 20 screw rods; In conjunction with the boiling case, the malleation chamber, annular distributing ring forms the malleation ebullated bed; Drive by the rotation of an AC servo motor to square chest, square chest rotatablely moves at well-regulated breath of 4 stations; Under another AC servo machinery driving,, make the square chest that is contained on the crossbeam produce the lifting rectilinear motion by the screw of ball-screw; Thereby guaranteed that 4 modules finish tubulose powder stick butt joint, powder breast explosive can butt joint, powder stick reducing at four stations, sealed the motion of casting butt joint, powder stick discharging butt joint; Above-mentioned motion constitutes powder breast explosive bulking system.

4. the intelligent automatic packing machine in a kind of two unit of tubulose powder breast explosive according to claim 1, it is characterized in that the fast planet circular system of described fork is by an AC servo machinery driving, gear-box is pitched fast planet circular system by six groups and is formed, its axle head is output as 4 * 5 symmetrical matrixes arrangement, 20 output axle heads and 20 screw rods connect firmly, and constitutes powder breast explosive helix transporting device.

5. the intelligent automatic packing machine in a kind of two unit of tubulose powder breast explosive according to claim 1, it is characterized in that the fast planet circular system of described fork is by an AC servo machinery driving, under output shaft and square chest effect, the square chest module that 4 * 5 symmetrical matrix formulas are arranged cease the rotation location between 4 station rules, finish that the tubulose powder stick docks with module, the powder stick reducing, seal, telecontrol equipment that casting is docked.

6. the intelligent automatic packing machine in a kind of two unit of tubulose powder breast explosive according to claim 1, it is characterized in that containing by an AC servo machinery driving in the bulking system of described powder breast explosive, drive crossbeam by the elevating movement of ballscrew nut fitting straight line, finish the can docking facilities of powder breast explosive powder stick.

7. the intelligent automatic packing machine in a kind of two unit of tubulose powder breast explosive according to claim 1, it is characterized in that described tubular powder is crispaturaed mouthful, sealed, casting mechanism for liquid wax box, the envelope of arranging by 4 * 5 symmetrical matrix formulas contract plate, reducing, shower nozzle, seal, composite structure that heating rod is formed, under the effect of pneumatic element, to the tubular powder of different-diameter specification involve in capable reducing, seal, the mechanical device of casting.