CN201546684U - Rodless oil production system driven by underground rotating motor - Google Patents

Rodless oil production system driven by underground rotating motor Download PDF

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Publication number
CN201546684U
CN201546684U CN2009202468294U CN200920246829U CN201546684U CN 201546684 U CN201546684 U CN 201546684U CN 2009202468294 U CN2009202468294 U CN 2009202468294U CN 200920246829 U CN200920246829 U CN 200920246829U CN 201546684 U CN201546684 U CN 201546684U
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motor
cylinder
phase asynchronous
nut
stator
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甘庆明
杨华
徐永高
赵振峰
杨承宗
黄伟
郭方元
桂捷
李楼楼
樊松
朱洪征
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Petrochina Co Ltd
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Petrochina Co Ltd
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Abstract

井下旋转电机驱动的无杆采油系统,应用于油田采油技术领域。由压力平衡装置、三相异步旋转电机、机械转换机构、下缸筒和下堵头组成。在上缸筒内有平衡活塞和上隔环,上缸筒壁上有呼吸孔,上缸筒的下端固定有三相异步旋转电机,电机轴中心有轴向通孔,在三相异步旋转电机下端固定有下缸筒和下堵头,机械转换机构在下缸筒内,机械转换机构包括联轴器、丝杠和螺母,联轴器上端与电机轴连接、下端与螺母连接,丝杠下端穿过下堵头中心孔。电机轴经联轴器带动螺母旋转,丝杠在螺母的驱动下做直线往复运动,驱动抽油泵实现举升抽油。井下旋转电机驱动的无杆采油系统解决了定向井存在的杆管偏磨问题,提高了抽油泵效率、降低能耗。

Figure 200920246829

The utility model relates to a rodless oil production system driven by a downhole rotary motor, which is applied in the technical field of oil field production. It consists of a pressure balance device, a three-phase asynchronous rotating motor, a mechanical conversion mechanism, a lower cylinder and a lower plug. There is a balance piston and an upper spacer ring in the upper cylinder, and there is a breathing hole on the wall of the upper cylinder. A three-phase asynchronous rotating motor is fixed at the lower end of the upper cylinder. There is an axial through hole in the center of the motor shaft. The lower cylinder and the lower plug are fixed. The mechanical conversion mechanism is inside the lower cylinder. The mechanical conversion mechanism includes a coupling, a screw and a nut. The upper end of the coupling is connected to the motor shaft, the lower end is connected to the nut, and the lower end of the screw passes through Lower plug center hole. The motor shaft drives the nut to rotate through the coupling, and the lead screw makes a linear reciprocating motion under the drive of the nut to drive the oil pump to realize lifting and pumping. The rodless oil production system driven by the downhole rotating motor solves the problem of eccentric wear of the rod and pipe in directional wells, improves the efficiency of the oil well pump and reduces energy consumption.

Figure 200920246829

Description

The Rodless oil extraction system that underground rotation motor drives
Technical field
The utility model relates to oil recovery technique field, oil field, and particularly Rodless oil extraction is the Rodless oil extraction system that a kind of underground rotation motor drives.Be applicable to that the producing well of rod and tube partial-wear easily takes place for directional well, inclined shaft.
Background technology
At present, advantage such as in mechanical oil recovery, oil pumper sucker rod pump hoisting system is simple in structure with it, technology maturation, reliability and durability, wide adaptability has occupied leading position, accounts for about 90% of artificially lifted well's number.But part also comes with some shortcomings: at first, have intrinsic reciprocal eccentric wear problem between sucker rod and the oil pipe.Along with oil field rise of water cut, the intensification of pump extension and increasing of special track well, this problem becomes more and more serious.Secondly, too much transmission link and need overcome the weight of sucker rod own and elastic deformation will consume a part of power causes finally that oil pumper sucker rod pump system effectiveness reduces, maintenance workload strengthens, and has increased the crude oil production cost.
The utility model content
The purpose of this utility model is: the Rodless oil extraction system that provides a kind of underground rotation motor to drive, realize that downhole electrical motor drives oil well pump lifting crude oil.System compares with the oil pumper sucker rod pumping, has fundamentally eliminated the rod and tube partial-wear problem, has reduced transmission link, improves oil recovery efficiency.
The technical solution adopted in the utility model is: the Rodless oil extraction system that underground rotation motor drives, mainly form by pressure equaliser, phase asynchronous electric rotating machine, machinery conversion mechanism, following cylinder barrel and lower end cap.It is characterized in that: pressure equaliser comprises upper isolating ring, spiracle, dummy piston and last cylinder barrel, screw thread is arranged at last cylinder barrel top, can be connected with oil pipe, has spiracle on the upper cylinder half barrel, in last cylinder barrel dummy piston is arranged, dummy piston is enclosed within on the outer wall of motor shaft.The lower end of last cylinder barrel is fixed with phase asynchronous electric rotating machine, and there is axially extending bore at the motor shaft center of phase asynchronous electric rotating machine, and the motor shaft upper end extends to more than the upper isolating ring.Be fixed with cylinder barrel down in the lower end of phase asynchronous electric rotating machine, the lower end of following cylinder barrel is fixed with lower end cap.Machinery conversion mechanism is in following cylinder barrel, and machinery conversion mechanism comprises shaft coupling, nut and leading screw.The shaft coupling upper end is connected with the motor shaft lower end, and the shaft coupling lower end is connected with the nut upper end.Nut and leading screw adopt threaded engagement, and the lower end cap centre bore is passed in the lower end of leading screw.
In order to improve sealing, between leading screw and lower end cap, sealing ring is arranged.
Mutually asynchronous electric rotating machine 5 is made up of end cap, motor housing, stator and rotor four parts, motor length overall 2.2m, motor housing external diameter 108mm, internal diameter 98mm.Stator is made up of stator core and stator winding, and stator core forms with the silicon steel plate stacking of 0.5mm, and the stator winding line is the circular copper wire of diameter 2.5mm.Rotor is made up of rotor core and rotor winding, rotor core forms with the silicon steel plate stacking of 0.5mm, and the rotor winding adopts the cage type winding, promptly inserts a copper sliver in each groove of rotor core, each couples together sliver with a copper ring copper sliver diameter 5.3mm at copper sliver two ends.During assembling with the end cap of phase asynchronous electric rotating machine 5 with an end that is threaded in motor housing, in the motor housing of then stator being packed into, again rotor is inserted in the stator center hole, at last at the other end of motor housing with the end cap that is threaded.
The operating principle and the course of work of the Rodless oil extraction system that the summary underground rotation motor drives help understanding the utility model.
Consult Fig. 1.Pressure equaliser plays the effect of equilibrium pressure difference, guarantees the pressure balance that system is inside and outside.Phase asynchronous electric rotating machine 5 rotatablely moves by the cable power supply generation at the middle part of system.Machinery conversion mechanism is converted to rotatablely moving of motor shaft 6 by the nut 8 that is connected with motor shaft 6 linear reciprocating motion of leading screw 10 in the system bottom.Nut 8 is connected with shaft coupling 7 and rotates, and leading screw 10 is done straight reciprocating motion.Leading screw 10 is done the oil pump plunger piston reciprocating motion that straight reciprocating motion can drive the bottom, and the liquid pumping on stratum is come out.Leading screw 10 and motor shaft 6 all design centre bore, and down-hole liquid can enter in the oil pipe of top by the centre bore of leading screw 10 and motor shaft 6, arrives ground at last.
During up stroke, phase asynchronous electric rotating machine 5 is rotated in the forward, and drives nut 8 by shaft coupling 7 and is rotated in the forward, and leading screw 10 moves upward, and the oil pump plunger piston that leading screw 10 bottoms connect is up, and standing valve is opened, travelling valve cuts out, and finishes the suction process of oil well pump; During down stroke, phase asynchronous electric rotating machine 5 reverse rotations drive nut 8 reverse rotations by shaft coupling 7, and leading screw 10 moves downward, and oil pump plunger piston is descending, and standing valve cuts out, travelling valve is opened, and finishes the discharge process of oil well pump.
The beneficial effects of the utility model: the Rodless oil extraction system that the utility model underground rotation motor drives, electric rotating machine is placed the down-hole, by leading screw rotatablely moving of motor is converted to straight reciprocating motion, realize the lifting oil pumping thereby drive oil well pump.System compares with the oil pumper sucker rod pumping, has cancelled sucker rod, has fundamentally eliminated the side-abrasion of rod string problem; Realized " zero transmission " of motor shaft, eliminated loss of plunger stroke, helped improving oil well pump pump efficiency and system effectiveness to oil pump plunger piston; Use digital control scheme and adjust operational factor, reduced later stage operation expense and labor strength; Do not need oil pumper, well head floor space few.
Description of drawings
Fig. 1 is the Rodless oil extraction system structural profile schematic diagram that the utility model underground rotation motor drives.
Among the figure, 1. upper isolating ring, 2. spiracle, 3. dummy piston is 4. gone up cylinder barrel, 5. phase asynchronous electric rotating machine, 6. motor shaft, 7. shaft coupling, 8. nut 9. descends cylinder barrel, 10. leading screw, 11. lower end caps, 12. sealing rings.
The specific embodiment
Embodiment 1: the Rodless oil extraction system that drives with the underground rotation motor of external diameter 108mm, a length 6.7m is an example, and the utility model is described in further detail.
Consult Fig. 1.The Rodless oil extraction system that the utility model underground rotation motor drives mainly is made up of pressure equaliser, phase asynchronous electric rotating machine 5, machinery conversion mechanism, following cylinder barrel 9 and lower end cap 11.
Pressure equaliser comprises upper isolating ring 1, spiracle 2, dummy piston 3 and last cylinder barrel 4, last cylinder barrel 1 external diameter 108mm, internal diameter 98mm, the external screw thread of M108 * 1.5 is arranged at last cylinder barrel 4 tops, (end is the internal thread of M108 * 1.5 by a combination coupling, one end is the 27/8TBG internal thread) be connected with 27/8 plain end oil well pipe, have the spiracle of 2 diameter 10mm on last cylinder barrel 4 walls, there is a dummy piston 3 last cylinder barrel 4 inside, the endoporus of dummy piston 3 is 30mm, dummy piston 3 is enclosed within on the outer wall of motor shaft 6, dummy piston 3 tops are communicated with the oil jacket annular space with space between the upper isolating ring 1, dummy piston 3 bottoms and phase asynchronous electric rotating machine 5 and machinery conversion mechanism internal communication, when phase asynchronous electric rotating machine 5 and machinery conversion mechanism internal pressure and annular pressure imbalance, dummy piston 3 motion automatically makes pressure reach balance.
Mutually asynchronous electric rotating machine 5 is made up of end cap, motor housing, stator and rotor four parts, motor length overall 2.2m, motor housing external diameter 108mm, internal diameter 98mm.Stator is made up of stator core and stator winding, and stator core forms with the silicon steel plate stacking of 0.5mm, and the stator winding line is the circular copper wire of diameter 2.5mm.Rotor is made up of rotor core and rotor winding, rotor core forms with the silicon steel plate stacking of 0.5mm, and the rotor winding adopts the cage type winding, promptly inserts a copper sliver in each groove of rotor core, each couples together sliver with a copper ring copper sliver diameter 5.3mm at copper sliver two ends.During assembling with phase asynchronous electric rotating machine 5 end caps with an end that is threaded in motor housing, in the motor housing of then stator being packed into, again rotor is inserted in the stator center hole, at last at the other end of motor housing with the end cap that is threaded.Those skilled in the art can finish design and make according to the structure of mutually asynchronous electric rotating machine 5.Provide the Electromagnetic Design parameter of phase asynchronous electric rotating machine 5 below, offer those skilled in the art's reference.See Table 1, table 2.
The phase asynchronous electric rotating machine electromagnetic parameter design of table 1 table 1
Figure G2009202468294D00041
The phase asynchronous electric rotating machine electromagnetic parameter design of table 2 table 2
Figure G2009202468294D00042
Adopt the screw thread of M98 * 1.5 to be connected in the lower end of last cylinder barrel 4 with a phase asynchronous electric rotating machine 5.Motor shaft 6 external diameters are that 30mm, length are 2955mm, and there is axially extending bore at motor shaft 6 centers, and the aperture is 16mm.The lower end of phase asynchronous electric rotating machine 5 adopts the screw thread of M98 * 1.5 to be connected following cylinder barrel 9 external diameter 108mm, internal diameter 98mm, length 3870mm with following cylinder barrel 9.The lower end of following cylinder barrel 9 is fixed with lower end cap 11.Machinery conversion mechanism is in following cylinder barrel 9, and machinery conversion mechanism comprises shaft coupling 7, nut 8 and leading screw 10.Shaft coupling 7 upper ends and phase asynchronous electric rotating machine 5 are fixing, and the top of lower end and nut 8 is fixed.Nut 8 adopts rectangular thread to cooperate pitch 10mm with leading screw 10.Nut 8 external diameter 75mm, length 400mm.Leading screw 10 nominal diameters are 50mm, length 1200mm, diameter of bore 16mm.Lower end cap 11 centre bores are passed in the lower end of leading screw 10.Between leading screw 10 and lower end cap 11, three seals circle 12 is arranged.
Motor shaft 6 links together by the nut 8 of shaft coupling 7 with machinery conversion mechanism, and nut 8 is done crankmotion under the drive of motor shaft 6, does linear reciprocating motion thereby drive leading screw 10.
There is external screw thread lower end at lower end cap 11, can be connected with the shell of bottom oil well pump; At the lower end of leading screw 11 external screw thread, can be connected with the plunger of bottom oil well pump.

Claims (2)

1.一种井下旋转电机驱动的无杆采油系统,主要由压力平衡装置、三相异步旋转电机(5)、机械转换机构、下缸筒(9)和下堵头(11)组成,其特征在于:压力平衡装置包括上隔环(1)、呼吸孔(2)、平衡活塞(3)和上缸筒(4),上缸筒(4)顶部有螺纹,上缸筒壁上开有呼吸孔(2),在上缸筒(4)内有平衡活塞(2),平衡活塞(2)套在电机轴(6)的外壁上,上缸筒(4)的下端固定有三相异步旋转电机(5),三相异步旋转电机(5)的电机轴(6)中心有轴向通孔,电机轴上端延伸到上隔环以上,在三相异步旋转电机(5)的下端固定有下缸筒(9),下缸筒(9)的下端固定有下堵头(11),机械转换机构在下缸筒(9)内,机械转换机构包括联轴器(7)、螺母(8)和丝杠(10),联轴器(7)上端与电机轴(6)下端连接,联轴器(7)下端与螺母(8)上端连接,螺母(8)与丝杠(10)采用螺纹配合,丝杠(10)的下端穿过下堵头(11)中心孔,在丝杠(10)与下堵头(11)之间有密封圈(12)。1. A rodless oil production system driven by a downhole rotary motor, mainly composed of a pressure balance device, a three-phase asynchronous rotary motor (5), a mechanical conversion mechanism, a lower cylinder (9) and a lower plug (11), and its characteristics That is: the pressure balance device includes an upper spacer ring (1), a breathing hole (2), a balance piston (3) and an upper cylinder (4). hole (2), there is a balance piston (2) in the upper cylinder (4), the balance piston (2) is sleeved on the outer wall of the motor shaft (6), and the lower end of the upper cylinder (4) is fixed with a three-phase asynchronous rotating motor (5), the center of the motor shaft (6) of the three-phase asynchronous rotary motor (5) has an axial through hole, the upper end of the motor shaft extends above the upper spacer ring, and a lower cylinder is fixed at the lower end of the three-phase asynchronous rotary motor (5) cylinder (9), the lower end of the lower cylinder (9) is fixed with a lower plug (11), the mechanical conversion mechanism is inside the lower cylinder (9), and the mechanical conversion mechanism includes a coupling (7), a nut (8) and a wire Bar (10), the upper end of the shaft coupling (7) is connected with the lower end of the motor shaft (6), the lower end of the shaft coupling (7) is connected with the upper end of the nut (8), and the nut (8) and the lead screw (10) are threaded, The lower end of the leading screw (10) passes through the lower plug (11) center hole, and a sealing ring (12) is arranged between the leading screw (10) and the lower plug (11). 2.根据权利要求1所述的井下旋转电机驱动的无杆采油系统,其特征是:所述的三相异步旋转电机(5)由端盖、电机外壳、定子和转子四部分组成,电机总长2.2m,电机外壳外径108mm、内径98mm;定子由定子铁心和定子绕组组成,定子铁心用0.5mm的硅钢片叠压而成,定子绕组线为直径2.5mm的圆铜线;转子由转子铁心和转子绕组组成,转子铁心用0.5mm的硅钢片叠压而成,转子绕组采用笼形绕组,即在转子铁心的每一个槽中插入一根铜导条,在铜导条两端各用一个铜环把导条连接起来,铜导条直径5.3mm;装配时将三相异步旋转电机(5)的端盖用螺纹连接在电机外壳的一端,然后将定子装入电机外壳中,再将转子插入定子中心孔中,最后在电机外壳的另一端用螺纹连接端盖。2. The rodless oil production system driven by a downhole rotary motor according to claim 1, characterized in that: the three-phase asynchronous rotary motor (5) consists of four parts: an end cover, a motor casing, a stator and a rotor, and the total length of the motor is 2.2m, the outer diameter of the motor shell is 108mm, and the inner diameter is 98mm; the stator is composed of a stator core and a stator winding, the stator core is made of 0.5mm silicon steel sheets, and the stator winding wire is a round copper wire with a diameter of 2.5mm; the rotor is composed of a rotor core Composed of rotor windings, the rotor core is laminated with 0.5mm silicon steel sheets, and the rotor winding adopts cage winding, that is, a copper guide bar is inserted in each slot of the rotor core, and a copper guide bar is used at both ends of the copper guide bar. The copper ring connects the guide bars, the diameter of the copper guide bar is 5.3mm; when assembling, the end cover of the three-phase asynchronous rotating motor (5) is screwed to one end of the motor casing, then the stator is put into the motor casing, and the rotor Insert it into the center hole of the stator, and finally screw the end cap on the other end of the motor housing.
CN2009202468294U 2009-11-11 2009-11-11 Rodless oil production system driven by underground rotating motor Expired - Lifetime CN201546684U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102226466A (en) * 2011-06-13 2011-10-26 张庆鹏 Reciprocating screw transmission mechanism
CN101701515B (en) * 2009-11-11 2012-07-18 中国石油天然气股份有限公司 Rodless Production System Driven by Downhole Rotating Motor
CN112392444A (en) * 2020-11-30 2021-02-23 李顺英 Electric lead screw rodless oil extraction device with closed power mechanism
CN113266313A (en) * 2021-02-25 2021-08-17 大庆虹铭科技有限公司 Direct-drive roller screw oil production device

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101701515B (en) * 2009-11-11 2012-07-18 中国石油天然气股份有限公司 Rodless Production System Driven by Downhole Rotating Motor
CN102226466A (en) * 2011-06-13 2011-10-26 张庆鹏 Reciprocating screw transmission mechanism
CN102226466B (en) * 2011-06-13 2013-10-02 张庆鹏 Reciprocating screw transmission mechanism
CN112392444A (en) * 2020-11-30 2021-02-23 李顺英 Electric lead screw rodless oil extraction device with closed power mechanism
CN112392444B (en) * 2020-11-30 2022-11-15 李顺英 Electric lead screw rodless oil extraction device with closed power mechanism
CN113266313A (en) * 2021-02-25 2021-08-17 大庆虹铭科技有限公司 Direct-drive roller screw oil production device

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Granted publication date: 20100811

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