CN201519706U - Self-adaptation loading manipulator for aluminum alloy extruder - Google Patents
Self-adaptation loading manipulator for aluminum alloy extruder Download PDFInfo
- Publication number
- CN201519706U CN201519706U CN2009202544974U CN200920254497U CN201519706U CN 201519706 U CN201519706 U CN 201519706U CN 2009202544974 U CN2009202544974 U CN 2009202544974U CN 200920254497 U CN200920254497 U CN 200920254497U CN 201519706 U CN201519706 U CN 201519706U
- Authority
- CN
- China
- Prior art keywords
- ingot
- fixed
- self
- billet
- oil cylinder
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Images
Landscapes
- Forging (AREA)
Abstract
A self-adaptation loading manipulator for an aluminum alloy extruder relates to a light alloy extruder. The self-adaptation loading manipulator comprises an aluminum ingot supporting device, a sliding base device and a base supporting device, wherein the aluminum ingot supporting device consists of a loading roller, a movable arm, a fixed arm, a connecting rod and an oscillating oil cylinder, the sliding base device comprises a ball guide track, a connecting plate, a sliding rack and a servo motor, and the base supporting device consists of a guide track, a rack and an oil cylinder. By utilizing two pincers to support billets simultaneously, the self-adaptation loading manipulator not only overcomes shortages that the design of lengths of the pincers according to the length of the longest billet consumes much non-extruding time, but also resolves problems that the design of lengths of the pincers according to the length of the shortest billet is easy to lead gravity of the billet to be in unbalance loading. Simultaneously, the movable arm loading pincers can automatically adjust moving distance according to different lengths of the billets, thereby realizing functions of the self-adaptation loading manipulator.
Description
Technical field
The utility model relates to the light-alloy extruder, particularly the confession ingot device of aluminum alloy extruder.
Background technology
Facts have proved that ingot supply method has very big influence to the overall structure and the technology of aluminum alloy extruder.In order not waste billet, when squeezing out different goods, the length of billet there is certain requirement, so will stipulate that in aluminium extrusion the shortest billet is to the size range of long billet.The confession ingot device of aluminum alloy extruder prior art, usually adopt the stationary clamp structure, because the length for the ingot clamp designs according to billet length, if for ingot clamp length is according to the longest billet Design of length, when extruding during short billet, interfere in order not make recipient and stationary clamp, it is very long that pressure ram must stretch out recipient, thereby increased the length of extruder, and when each extruding, pressure ram must fall back on the position of not interfering stationary clamp, has increased non-extrusion time, has reduced production efficiency.If for ingot clamp length is to design according to the shortest billet length, in supporting during long billet, the center of gravity of billet has dropped on the outside for the ingot clamp, thereby produced unbalance loading, cause the bottom of when the recipient jacking, rubbing billet, even it is thick and phenomenon that cover is not entered has reduced production efficiency and product quality the billet pier to occur.
Summary of the invention
The utility model purpose is improved at above the deficiencies in the prior art, a kind of self-adaptive ingot supply manipulator that is used for aluminum alloy extruder is provided, be on the basis of existing stationary clamp, to set up adjustable cramp to support billet jointly, not only overcome according to the longest billet Design of length and had the many shortcomings of non-extrusion time for ingot clamp length, and solved the problem that has billet center of gravity unbalance loading according to the shortest billet Design of length for ingot clamp length, simultaneously, adjustable cramp also can be adjusted displacement automatically according to the different length of billet, has realized the function of self-adaptive ingot supply manipulator.
The utility model is achieved through the following technical solutions:
A kind of self-adaptive ingot supply manipulator that is used for aluminum alloy extruder, it is characterized in that: described self-adaptive ingot supply manipulator is made up of supporting aluminium ingot device, slide device and base support device three parts, totally 6 on the confession ingot roller of described supporting aluminium ingot device, wherein two with I number for ingot roller support, two with connect for III number as a wholely for ingot roller support, form two adjustable cramps; Other one is an integral body for ingot roller support, one with connecting for ingot roller support for IV number with II number, form two stationary clamps, two stationary clamps forming are individually fixed on lever arm and the fixed arm, and two adjustable cramps forming and connecting rod connection, connecting rod and coupking shaft are hinged with oscillating oil cylinder by the coupking shaft supporting, coupking shaft contacts with the I spherical guide, and oscillating oil cylinder connects with travelling carriage; The servomotor of the band absolute value encoder of described slide device drives the II belt wheel, drive the I belt wheel by T shape toothed belt, the I belt wheel connects with band nut ball-screw again, band nut ball-screw is supported on the bearing block, nut on the ball-screw and gusset piece connect, and gusset piece connects with lever arm again, is fixed with the II spherical guide on travelling carriage, and the slide block of II spherical guide and lever arm connect, and fixed arm is to be fixed on the travelling carriage by bolt and key; The oil cylinder of described base support device is fixed on the base support, its piston rod is threaded with gear shaft, and the I tooth bar is fixed on the base support, the II tooth bar is fixed in the lower plane of travelling carriage, on base support, be fixed with the III spherical guide, and the slide block of III spherical guide is fixed on the travelling carriage.
The utility model compared with prior art, because stationary clamp and adjustable cramp support billet jointly, guaranteed that like this billet is consistent with the recipient center line all the time, can not produce off-centre, and adjustable cramp can be adjusted the distance that it moves right voluntarily according to the different length of billet, realized the function of its self-adaptive ingot supply manipulator, saved non-extrusion time, thereby the production efficiency of making, quality of item and economic benefit significantly promote.
Description of drawings
Fig. 1 is a structural representation of the present utility model;
Fig. 2 is the vertical view of Fig. 1;
Fig. 3 is the B-B cutaway view of Fig. 1;
Fig. 4 is the left view of Fig. 1;
Fig. 5 is the right view of Fig. 1;
Fig. 6 is an extrusion process schematic diagram of the present utility model.
The utility model is elaborated by preferred embodiment below in conjunction with accompanying drawing.
The specific embodiment
Shown in Fig. 1,2,3,4,5, a kind of self-adaptive ingot supply manipulator that is used for aluminum alloy extruder, forms by supporting aluminium ingot device, slide device and base support device three parts, described supporting aluminium ingot device by for ingot roller 9, lever arm 10, fixed arm 11, I number for ingot roller support 12, II number for ingot roller support 13, III number for ingot roller support 14, IV number for ingot roller support 15, connecting rod 18, coupking shaft 19, I spherical guide 20, coupking shaft support 21, oscillating oil cylinder 22 constitutes.For ingot roller 9 totally 6, wherein two with I number for ingot roller support 12, two with connect as a wholely for ingot roller support 14, form two adjustable cramps; Be an integral body for ingot roller support 13, one with connecting for ingot roller support 15 for IV number with II number with one again, form two stationary clamps.Two stationary clamps forming are individually fixed on lever arm 10 and the fixed arm 11.And two adjustable cramps forming connect with connecting rod 18, and connecting rod 18 is hinged by coupking shaft supporting 21 and oscillating oil cylinder 22 with coupking shaft 19, and coupking shaft 19 contacts with I spherical guide 20, and oscillating oil cylinder 22 connects with travelling carriage 23.Thereby make the piston rod of two adjustable cramps by oil cylinder move and realize swinging up and down of clamp, support during promptly for ingot; When withstanding aluminium ingot, pressure ram make manipulator withdraw from the extruding center to lower swing.Adjustable cramp of being formed and stationary clamp width be by the longest billet and the length of short billet design, when the longest billet, 11 clamp is arranged side by side on clamp on the lever arm 10 and the fixed arm, guarantees that the center of gravity of long billet drops on two clamps, thereby can not produce unbalance loading.When the shortest billet, on the clamp on the lever arm 10 and the fixed arm 11 clamp the two overlap (outside main frame for ingot time), thereby pressure ram need not fall back on last position when each extruding.
Described slide device is made up of the servomotor 29 of II spherical guide 17, gusset piece 16, travelling carriage 23, bearing block 24, band nut ball-screw 25, I belt wheel 26, T shape toothed belt 27, II belt wheel 28, band absolute value encoder etc.The slip of lever arm 10 is that the servomotor 29 of band absolute value encoder drives II belt wheel 28, by T shape toothed belt 27, thereby drive I belt wheel 26, and I belt wheel 26 connects with band nut ball-screw 25, nut ball-screw 25 is supported on the bearing block 24, therefore when the servomotor 29 when the band absolute value encoder rotates, the nut that can drive on the nut ball-screw 25 is moving along direction of extrusion string, nut on the ball-screw and gusset piece 16 connect, gusset piece 16 connects with lever arm 10 again simultaneously, has so just realized that lever arm 10 is moving along the string of the direction of extrusion.And be fixed with II spherical guide 17 on the slide device, and the slide block of II spherical guide 17 and lever arm 10 connect, thereby realize the guide effect of lever arm 10 in sliding process, II spherical guide 17 also plays the moment of flexure of support movable arm simultaneously.Fixed arm 11 is fixed on the slip stand by bolt and key.Because of having encoder 29, servomotor can control the distance that lever arm 10 moves according to billet length arbitrarily; Because of lever arm 3 can arbitrarily move, and can also control the distance that it arbitrarily moves, thereby realize the adaptation function of this device.
Described base support device is made up of III spherical guide 30, I tooth bar 31, oil cylinder 32, II tooth bar 33, gear shaft 36, base support 34, aiding support support 35 etc.Oil cylinder 32 is fixed on the base support 34, its piston rod is threaded with gear shaft 36, and I tooth bar 31 is fixed on the base support 34, II tooth bar 33 is fixed in the lower plane of travelling carriage 23, like this under the piston rod of oil cylinder 32 drives, can realize moving forward and backward of slide device, thereby realize moving of manipulator for ingot.Because of tooth bar about being, so the stroke of oil cylinder 32 only is 1/2 of a manipulator shift motion, shortened the length of oil cylinder so greatly, increased the stability of cylinder bar, also dwindled floor space simultaneously.And on base support 34, be fixed with III spherical guide 30, and the slide block of III spherical guide 30 is fixed on the travelling carriage 23, thereby makes travelling carriage 23 move forward and backward steadily, and can bear the unbalance loading of its structure.
The course of work of the present utility model
As shown in Figure 6, at first, with stationary clamp 4 and adjustable cramp 8 common supporting billets, and be transplanted between pressure ram 2 and the mould 5, then, pressure ram 2 drive recipients 1 advance to the right together withstand billet after, recipient 1 beginning jacking, simultaneously, adjustable cramp 8 is adjusted automatically by the jacking speed of recipient 1 according to the different length of billet and is moved right, treat that adjustable cramp 8 withdraws from the extruding center after stationary clamp 4 overlaps, begin extruding.
Since stationary clamp 4 and adjustable cramp 8 common supporting billets, thus guaranteed that billet can be not eccentric, and recipient 1 is jacking smoothly.
Fig. 6 a is the extrusion process figure of the longest billet 3, is the deployed condition of adjustable cramp 8 and stationary clamp 4 among the figure, and its length is determined according to the longest billet 3.During for ingot, adjustable cramp 8 and stationary clamp 4 common supporting billets 3, and be transplanted between pressure ram 2 and the mould 5, pressure ram 2 drive recipients 1 advance to the right together withstand billet 3 after, recipient 1 beginning jacking, simultaneously, adjustable cramp 8 moves right, its translational speed need be mated the jacking speed of recipient 1, must guarantee not interfere with recipient 1, treats that adjustable cramp 8 moves right with after stationary clamp 4 overlaps, two clamps can withdraw from the extruding center together, need not wait until adjustable cramp 8 and stationary clamp 4 withdraw from the extruding center after recipient just begin jacking, reduced non-extrusion time, improved production efficiency.
Fig. 6 b is the extrusion process figure of intermediate length scope billet 7, during for ingot, adjustable cramp 8 and stationary clamp 4 common supporting billets 7, and be transplanted between pressure ram 2 and the mould 5, adjustable cramp 8 just moves right outside main frame, thereby makes that pressure ram 2 can be adjusted the distance that retreats according to different billet length when the different billet length of extruding, need not all fall back on last position at every turn, save non-extrusion time, improved production efficiency.
Fig. 6 c is the extrusion process figure of the shortest billet 6, its technological action and above two basic identical.Because the length of the shortest billet 6 is short, during for ingot, adjustable cramp 8 and stationary clamp 4 promptly overlap outside main frame.
Claims (1)
1. self-adaptive ingot supply manipulator that is used for aluminum alloy extruder, it is characterized in that: described self-adaptive ingot supply manipulator is made up of supporting aluminium ingot device, slide device and base support device three parts, confession ingot roller (9) totally 6 of described supporting aluminium ingot device, wherein two with I number for ingot roller support (12), two with connect for III number as a wholely for ingot roller support (14), form two adjustable cramps; Other one is an integral body for ingot roller support (13), one with connecting for ingot roller support (15) for IV number with II number, form two stationary clamps, two stationary clamps forming are individually fixed on lever arm (10) and the fixed arm (11), and two adjustable cramps forming and connecting rod (18) connection, connecting rod (18) is hinged by coupking shaft supporting (21) and oscillating oil cylinder (22) with coupking shaft (19), coupking shaft (19) contacts with I spherical guide (20), and oscillating oil cylinder (22) connects with travelling carriage (23); The servomotor (29) of the band absolute value encoder of described slide device drives II belt wheel (28), drive I belt wheel (26) by T shape toothed belt (27), I belt wheel (26) connects with band nut ball-screw (25) again, band nut ball-screw (25) is supported on the bearing block (24), nut on the ball-screw and gusset piece (16) connect, gusset piece (16) connects with lever arm (10) again, on travelling carriage (23), be fixed with II spherical guide (17), and the slide block of II spherical guide (17) and lever arm (10) connect, and fixed arm (11) is to be fixed on the travelling carriage (23) by bolt and key; The oil cylinder of described base support device (32) is fixed on the base support (34), its piston rod is threaded with gear shaft (36), and I tooth bar (31) is fixed on the base support (34), II tooth bar (33) is fixed in the lower plane of travelling carriage (23), on base support (34), be fixed with III spherical guide (30), and the slide block of III spherical guide (30) is fixed on the travelling carriage (23).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009202544974U CN201519706U (en) | 2009-11-11 | 2009-11-11 | Self-adaptation loading manipulator for aluminum alloy extruder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009202544974U CN201519706U (en) | 2009-11-11 | 2009-11-11 | Self-adaptation loading manipulator for aluminum alloy extruder |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201519706U true CN201519706U (en) | 2010-07-07 |
Family
ID=42505884
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009202544974U Expired - Lifetime CN201519706U (en) | 2009-11-11 | 2009-11-11 | Self-adaptation loading manipulator for aluminum alloy extruder |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201519706U (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102266895A (en) * | 2011-07-22 | 2011-12-07 | 浙江工业大学 | Manipulator device for cooling medium can production |
| CN102303106A (en) * | 2011-09-29 | 2012-01-04 | 云南冶金昆明重工有限公司 | Ingot column arrangement device of 10kg zinc alloy ingot continuous casting unit |
| CN102671990A (en) * | 2012-05-16 | 2012-09-19 | 浙江五环钛业股份有限公司 | Feeding device of extruding machine |
| CN103316944A (en) * | 2013-07-01 | 2013-09-25 | 无锡市威特机械有限公司 | Translation feeding device of extruding machine |
| CN106311787A (en) * | 2016-10-28 | 2017-01-11 | 无锡市威特机械有限公司 | Manipulator for extruding machine |
| CN108393366A (en) * | 2017-12-12 | 2018-08-14 | 太重（天津）滨海重型机械有限公司 | Feeding extruder for ingot system before short stroke |
-
2009
- 2009-11-11 CN CN2009202544974U patent/CN201519706U/en not_active Expired - Lifetime
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102266895A (en) * | 2011-07-22 | 2011-12-07 | 浙江工业大学 | Manipulator device for cooling medium can production |
| CN102303106A (en) * | 2011-09-29 | 2012-01-04 | 云南冶金昆明重工有限公司 | Ingot column arrangement device of 10kg zinc alloy ingot continuous casting unit |
| CN102671990A (en) * | 2012-05-16 | 2012-09-19 | 浙江五环钛业股份有限公司 | Feeding device of extruding machine |
| CN103316944A (en) * | 2013-07-01 | 2013-09-25 | 无锡市威特机械有限公司 | Translation feeding device of extruding machine |
| CN103316944B (en) * | 2013-07-01 | 2016-08-10 | 无锡市威特机械有限公司 | A kind of extruder translation pay-off |
| CN106311787A (en) * | 2016-10-28 | 2017-01-11 | 无锡市威特机械有限公司 | Manipulator for extruding machine |
| CN108393366A (en) * | 2017-12-12 | 2018-08-14 | 太重（天津）滨海重型机械有限公司 | Feeding extruder for ingot system before short stroke |
| CN108393366B (en) * | 2017-12-12 | 2019-04-02 | 太重（天津）滨海重型机械有限公司 | Feeding extruder for ingot system before short stroke |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN201519706U (en) | Self-adaptation loading manipulator for aluminum alloy extruder | |
| CN102596527B (en) | For the liftout attachment of building mortion | |
| CN202741459U (en) | Lifting mechanism of press roller for reducing copper wire material | |
| CN102974800B (en) | Injecting feeding device of extrusion casting machine | |
| CN201012367Y (en) | Aluminum honeycomb drawing machine | |
| CN211331261U (en) | Metal casting demoulding auxiliary device | |
| CN101811147A (en) | Numerical control double acting hydraulic press | |
| CN111959021A (en) | Multi-station salt core product full-automatic dry powder hydraulic press | |
| CN201871600U (en) | Vertical gas cylinder necking-in machine with three rollers | |
| CN201579296U (en) | Extruder feeder | |
| CN101704033A (en) | Self-adaptive ingot supply method for aluminum alloy extruder | |
| CN101623911A (en) | Full automatic foam plastic forming machine of two opposite-clamping type templates | |
| CN113580264A (en) | Side cutter taking device for cutting machine | |
| CN103895439A (en) | Multifunction efficient gold and silver utensil processing device | |
| CN203611339U (en) | Special-shaped ceramic product roller press | |
| CN201760955U (en) | Adobe cutting machine | |
| CN201720394U (en) | Hollow, large-scale and columnar sand core mould | |
| CN101530875B (en) | Automatic charging and demoulding device of volumetric automatic cold press | |
| CN104259420B (en) | A kind of method that die casting machine and mould are separated automatically with die casting machine | |
| CN103121044B (en) | Novel method and novel device for treating stalled aluminum ingots | |
| CN213648797U (en) | Feeding device of multi-station salt core product full-automatic dry powder hydraulic press | |
| CN206108198U (en) | Balanced ring of washing machine melts and applies synchronous material feeding unit of production line multistation | |
| CN102172758A (en) | Vertical-die-separation, horizontal-clamping, multi-die cavity forming horizontal drilling rod thickening hydraulic press | |
| CN101108524B (en) | Continuous production method for plastic products and apparatus thereof | |
| CN203739523U (en) | Multifunctional efficient gold and silver utensil processing device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20100707 |
|
| CX01 | Expiry of patent term |