CN201518165U - Steel rolling production skill exercitation analog simulation apparatus - Google Patents
Steel rolling production skill exercitation analog simulation apparatus Download PDFInfo
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- CN201518165U CN201518165U CN2009200209736U CN200920020973U CN201518165U CN 201518165 U CN201518165 U CN 201518165U CN 2009200209736 U CN2009200209736 U CN 2009200209736U CN 200920020973 U CN200920020973 U CN 200920020973U CN 201518165 U CN201518165 U CN 201518165U
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- 238000005096 rolling process Methods 0.000 title claims abstract description 40
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 33
- 239000010959 steel Substances 0.000 title claims abstract description 32
- 238000004088 simulation Methods 0.000 title claims abstract description 18
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 12
- 238000000034 method Methods 0.000 claims abstract description 33
- 238000012544 monitoring process Methods 0.000 claims abstract description 15
- 238000012821 model calculation Methods 0.000 claims abstract description 11
- 238000001914 filtration Methods 0.000 claims abstract description 6
- 238000002955 isolation Methods 0.000 claims abstract description 6
- 238000012549 training Methods 0.000 claims description 14
- 238000012545 processing Methods 0.000 claims description 9
- 238000009826 distribution Methods 0.000 claims description 7
- 230000003321 amplification Effects 0.000 claims description 5
- 238000003801 milling Methods 0.000 claims description 5
- 238000003199 nucleic acid amplification method Methods 0.000 claims description 5
- 238000004364 calculation method Methods 0.000 abstract 1
- 238000005516 engineering process Methods 0.000 description 11
- 230000008901 benefit Effects 0.000 description 3
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- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 2
- 230000003190 augmentative effect Effects 0.000 description 2
- 238000003384 imaging method Methods 0.000 description 2
- 230000002452 interceptive effect Effects 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 238000012797 qualification Methods 0.000 description 2
- 230000003068 static effect Effects 0.000 description 2
- 241001269238 Data Species 0.000 description 1
- 230000003044 adaptive effect Effects 0.000 description 1
- 238000013473 artificial intelligence Methods 0.000 description 1
- 238000005094 computer simulation Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000000796 flavoring agent Substances 0.000 description 1
- 235000019634 flavors Nutrition 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000012917 library technology Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
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- 238000007634 remodeling Methods 0.000 description 1
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Abstract
The present utility model discloses a steel rolling production skill exercitation analog simulation apparatus comprising an operation area which is connected with a microcomputer apparatus where a steel rolling analog simulation apparatus is positioned. The steel rolling analog simulation apparatus comprises a model calculation module for receiving control signals input by the operation area and generating process data of corresponding virtual production after a calculation, a process flow display module for drafting and displaying a virtual scene according to the process data generated by the model calculation module, a data acquisition module for acquiring field data generated in the steel rolling procedure in real time, converting the field data into digit signals after processes of amplifying, isolation and filtering and transmitting the signals through a computer network to an upper course, and a monitoring display module for receiving the digit signals transmitted by the data acquisition module, simulating a real monitoring apparatus in an enterprise by adopting PIC automation programs, providing a totally emulated operating and monitoring interface and transmitting acquired critical information to the virtual display module for displaying.
Description
Technical field
The utility model relates to a kind of analog simulation device, specifically, relates to a kind of steel rolling production skills training simulation simulator.
Background technology
Virtual reality is multiple technologies such as comprehensive utilization computer graphics, photoelectronic imaging technology, sensing technology, Computer Simulation, artificial intelligence, create one true to nature, have look, listen, touch, smell, the computer installation of multiple perception such as flavor.People are immersed in by various interactive devices among the virtual environment, carry out alternately with entity in the virtual environment, produce the experience and the impression that are equal to actual physical situation.In recent years, on the basis of virtual reality, develop again and augmented reality (or claiming mixed reality) technology, by following the tracks of user's position and attitude, the new experience of actual situation in conjunction with, real-time interactive realized in be added to the exactly formulation position of real scene of dummy object that computing machine is generated or out of Memory.Virtual reality and augmented reality technology also can be widely used in fields such as military affairs, advanced manufacturing, city planning, geography information device, medical biotechnology, educational training, entertainment, and are expected to produce huge economic benefit and social benefit.
For a long time, to iron and steel operating personnel's training and examination work, be in the pattern of knowledge theory teaching, written answer or interview basically, teaching method is single, and the content of courses is uninteresting, pure theory knowledge teaching, the practice of lack of perceptual knowledge and safe operation technical ability.Traditional training and examination pattern makes the operating personnel of enterprise be in fringe to real structure of steel rolling equipment and operation, causes through training, the qualified operating personnel of examination to lack the processing power of the steel rolling equipment fault being got rid of operation and emergent accident on actual post.
The utility model content
The technical matters that the utility model solves provides a kind of steel rolling production skills training simulation simulator, steel rolling production skills training simulation simulator utilizes computer software three-dimensional imaging technology and hardware technology to combine, fictionalize a working environment similar to steel rolling, allow numerous students under virtual environment, rapidly rolling mill operation and working environment are familiar with, be familiar with technology thereby sharpen one's skills, solve the difficult point that training in the past can't true operation.
The utility model adopts following technological means to realize the utility model purpose:
A kind of steel rolling production skills training simulation simulator comprises operator's console, power distribution cabinet, motor, wherein, also comprises:
Steel rolling virtual emulation module: gather power distribution cabinet information, according to the operational order simulation milling technological process of production of operator's console.
Virtual monitor module: receive the numerical information that steel rolling virtual emulation module is carried, the key message that collects is shown, and the steering order that can receive operator's console is controlled steel rolling virtual emulation module.
As the further qualification to the technical program, described steel rolling virtual emulation module comprises:
The Model Calculation submodule: receive the control signal that the virtual monitor module transmits, as calculated after, generate the process data that respective virtual is produced;
The technological process display sub-module: the process data that the Model Calculation submodule is generated is drawn and is generated virtual scene and show;
Data acquisition submodule: gather the field data that rolling process produces in real time, after amplification, isolation, Filtering Processing, convert digital signal to, transmit to the upper strata by computer network.
As the further qualification to the technical program, the virtual monitor module comprises:
PIC monitoring submodule: receive the digital signal that data acquisition module is carried, and the virtual emulation device is controlled according to digital signal;
Virtual display sub-module: show that the PIC monitoring submodule receives the key message that obtains, and can send the operational order of operator's console to the virtual emulation device.
Compared with prior art, advantage of the present utility model and good effect are: Model Calculation submodule of the present utility model receives the control signal of operator's console input, as calculated after, generate the process data that respective virtual is produced; The process data that the technological process display sub-module generates model computation module is drawn the generation virtual scene and is shown; The data acquisition submodule is gathered the field data that rolling process produces in real time, after amplification, isolation, Filtering Processing, converts digital signal to, transmits to the upper strata by computer network; The PIC monitoring submodule receives the digital signal that data acquisition module is carried, and according to digital signal the virtual emulation device is controlled; Virtual display sub-module: show that the PIC monitoring submodule receives the key message that obtains, and can send the operational order of operator's console to the virtual emulation device.Utilize virtual rolling unit, carry out corresponding virtual processing according to the content that will train, no matter the employee is in knowledge learning, ability innovation, still all can receive beyond thought effect in experience accumulation, skill training etc.As aspect the knowledge learning, it can reproduce can't observe steel billet physical change process and device interior operational process in the rolling flow process in the real life, for the employee provides perceptual learning stuff lively, true to nature, the help employee solves the knowledge difficult point in the study, makes abstract concept, theoretical visualize, imagery.In the ability innovation aspect, virtual steel rolling technology can carry out virtual to the various hypothesized models that the employee is proposed in learning process, by result or the effect that virtual bench just can be observed this hypothesis intuitively and produced, help exciting employee's creative thinking, cultivate innovation ability.Aspect experience accumulation, can set up various virtual laboratories, freely do various experiments and observe various phenomenons repeatedly, think the mechanism of its generation, the regularity that experimental result under the exploration different condition and condition change strengthens perceptual knowledge and is refined rising to theoretic knowledge.Aspect skill training, the property immersed of virtual reality and interactivity, the employee can be played a role in virtual academic environment, put in the academic environment whole-heartedly and go, " personally " practice, " personally " say one Shuos etc. and to do various skill trainings.The trainer of virtual technical ability can tirelessly be repeated without any danger, till grasping operative skill, and does not almost have the input again of cost again.
Description of drawings
Fig. 1 is the structural representation of the utility model preferred embodiment.
Embodiment
Below in conjunction with accompanying drawing and preferred embodiment the utility model is done further to describe in detail.
Referring to Fig. 1, the utility model comprises operator's console, power distribution cabinet, motor, steel rolling virtual emulation module, virtual monitor module.Steel rolling virtual emulation module is gathered power distribution cabinet information, according to the operational order simulation milling technological process of production of operator's console; The virtual monitor module receives the numerical information that steel rolling virtual emulation module is carried, and the key message that collects is shown, and the steering order that can receive operator's console is controlled steel rolling virtual emulation module.
Described steel rolling virtual emulation module comprises Model Calculation submodule, technological process display sub-module, data acquisition submodule.
The Model Calculation submodule receives the control signal that the virtual monitor module transmits, as calculated after, generate the process data that respective virtual is produced, other modules are carried out exchanges data, and provide real-time video data for the technological process display sub-module.This module has related to following basic model: the motor model of main mill, roll gap model, roll-force computation model, rolled piece deformation and temperature model, electric machines for roller model, throw steel model, change the steel motion model, electronic and hydraulic pressure depresses model, manipulator motion model, sideslip model etc.
The process data that the technological process display sub-module generates the Model Calculation submodule is drawn and is generated virtual scene and show that DirectX shape library technology has been adopted in the realization of technological process display sub-module.Whole virtual scene can be divided into static what comes into a driver's and dynamic what comes into a driver's two parts according to motion state, in order to improve the real-time of device, quiet, dynamic what comes into a driver's has been adopted different mentalities of designing respectively.It mainly is the process of a modeling that static what comes into a driver's generates, and dynamically the what comes into a driver's generation then mainly is the dynamic driving of model data.
The data acquisition submodule is gathered the field data that rolling process produces in real time, after amplification, isolation, Filtering Processing, converts digital signal to, transmits to the upper strata by computer network.This module adaptive control needs the physical quantity in the multiple operation of rolling is carried out data acquisition, analyzing and processing, and according to controlling models adjustment operation of rolling parameter, make it to be in optimum condition. as sheet metal thickness of roll-force, rolling temperature, drafts, mill speed, rolling front and back etc., then need sometimes after the related parameter analyzing and processing is arranged, to carry out emulation.Data acquisition module is made up of PLC, various sensor and some analog input cards, detects field datas such as milling train, kink and control box in real time.Simultaneously, device with analog quantity or digital quantity signal and operations such as draught pressure, tension force, kink sensor, hot metal detectors, the switching value signal such as stop, send into the I/O expansion module of PLC device respectively by line, after amplification, isolation, Filtering Processing, convert digital signal to, transmit to the upper strata by computer network, finish producing rolling data acquisition.
The virtual monitor module comprises PIC monitoring submodule, virtual display sub-module.The PIC monitoring submodule receives the digital signal that data acquisition module is carried, and according to digital signal the virtual emulation device is controlled; Virtual display sub-module shows that the PIC monitoring submodule receives the key message that obtains, and can send the operational order of operator's console to the virtual emulation device, operation and monitoring interface complete simulation, virtual display sub-module shows that the PIC monitoring submodule receives the key message that obtains, and can send the operational order of operator's console to the virtual emulation device.
Workflow of the present utility model is: at first, the operative employee sends the control command of starting working by operator's console and is sent to the virtual emulation device by the virtual monitor device, the Model Calculation submodule receives steering order and calculates, simultaneously, the operative employee manually adjusts to motor the duty of cooperation, by operator's console power distribution cabinet is adjusted to duty, and status information is sent to the virtual emulation device, cooperate the work of virtual emulation device.After the Model Calculation submodule calculates, generate the process data that respective virtual is produced, process data shows in real time by the technological process display sub-module, simultaneously, the steel rolling information of the real-time collection technology flow process of information acquisition submodule submodule, and convert the real-time information that collects to digital signal and upload, PIC monitoring submodule receiving digital signals, and carry out analyzing and processing, key message is shown by virtual display sub-module the operative employee adjusts the control command of operator's console according to the display message of virtual display sub-module, and then constantly adjust the display result of virtual emulation device, thereby finish the simulation milling process.
Certainly; above-mentioned explanation is not to restriction of the present utility model; the utility model also is not limited only to above-mentioned giving an example, and variation, remodeling, interpolation or replacement that those skilled in the art are made in essential scope of the present utility model also belong to protection domain of the present utility model.
Claims (3)
1. a steel rolling production skills training simulation simulator comprises operator's console, power distribution cabinet, motor, it is characterized in that: also comprise:
Steel rolling virtual emulation module: gather power distribution cabinet information, according to the operational order simulation milling technological process of production of operator's console.
Virtual monitor module: receive the numerical information that steel rolling virtual emulation module is carried, the key message that collects is shown, and the steering order that can receive operator's console is controlled steel rolling virtual emulation module.
2. according to the described analog simulation device of claim 1, it is characterized in that: described steel rolling virtual emulation module comprises:
The Model Calculation submodule: receive the control signal that the virtual monitor module transmits, as calculated after, generate the process data that respective virtual is produced;
The technological process display sub-module: the process data that model computation module is generated is drawn and is generated virtual scene and show;
Data acquisition submodule: gather the field data that rolling process produces in real time, after amplification, isolation, Filtering Processing, convert digital signal to, transmit to the upper strata by computer network.
3. according to the described analog simulation device of claim 1, it is characterized in that: the virtual monitor module comprises:
PIC monitoring submodule: receive the digital signal that data acquisition module is carried, and the virtual emulation device is controlled according to digital signal;
Virtual display sub-module: show that the PIC monitoring submodule receives the key message that obtains, and can send the operational order of operator's console to the virtual emulation device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009200209736U CN201518165U (en) | 2009-04-16 | 2009-04-16 | Steel rolling production skill exercitation analog simulation apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009200209736U CN201518165U (en) | 2009-04-16 | 2009-04-16 | Steel rolling production skill exercitation analog simulation apparatus |
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| CN201518165U true CN201518165U (en) | 2010-06-30 |
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| CN2009200209736U Expired - Lifetime CN201518165U (en) | 2009-04-16 | 2009-04-16 | Steel rolling production skill exercitation analog simulation apparatus |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103065541A (en) * | 2013-01-02 | 2013-04-24 | 长春宝钢钢材贸易有限公司 | Pendulum shear line three-dimension analogue simulation system and achieving method |
| CN103440812A (en) * | 2013-03-20 | 2013-12-11 | 浙江天煌科技实业有限公司 | Industrial-network teaching system |
| CN103456228A (en) * | 2013-09-06 | 2013-12-18 | 重庆科技学院 | Industrial metallurgy dynamic model |
| CN106599418A (en) * | 2016-12-01 | 2017-04-26 | 北京金恒博远冶金技术发展有限公司 | Rolling forward-slip measurement virtual experiment method and system |
| JP2019048337A (en) * | 2018-10-04 | 2019-03-28 | 東芝三菱電機産業システム株式会社 | Rolling line display system |
-
2009
- 2009-04-16 CN CN2009200209736U patent/CN201518165U/en not_active Expired - Lifetime
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103065541A (en) * | 2013-01-02 | 2013-04-24 | 长春宝钢钢材贸易有限公司 | Pendulum shear line three-dimension analogue simulation system and achieving method |
| CN103440812A (en) * | 2013-03-20 | 2013-12-11 | 浙江天煌科技实业有限公司 | Industrial-network teaching system |
| CN103440812B (en) * | 2013-03-20 | 2016-03-02 | 浙江天煌科技实业有限公司 | A kind of industrial network tutoring system |
| CN103456228A (en) * | 2013-09-06 | 2013-12-18 | 重庆科技学院 | Industrial metallurgy dynamic model |
| CN103456228B (en) * | 2013-09-06 | 2015-03-25 | 重庆科技学院 | Industrial metallurgy dynamic model |
| CN106599418A (en) * | 2016-12-01 | 2017-04-26 | 北京金恒博远冶金技术发展有限公司 | Rolling forward-slip measurement virtual experiment method and system |
| JP2019048337A (en) * | 2018-10-04 | 2019-03-28 | 東芝三菱電機産業システム株式会社 | Rolling line display system |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| ASS | Succession or assignment of patent right |
Owner name: SHANDONG XINGKE INTELLIGENT TECHNOLOGY CO., LTD. Free format text: FORMER OWNER: WANG JI Effective date: 20110422 |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| COR | Change of bibliographic data |
Free format text: CORRECT: ADDRESS; FROM: 250101 5/F, NORTH BUILDING, TOWER E, ENVIRONMENTAL PROTECTION TECHNOLOGY PARK, HIGH-TECH. ZONE, JI'NAN CITY, SHANDONG PROVINCE TO: 250100 5/F, NORTH OF TOWER E, ENVIRONMENTAL PROTECTION TECHNOLOGY PARK, HIGH-TECH. ZONE, JI'NAN CITY, SHANDONG PROVINCE |
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| TR01 | Transfer of patent right |
Effective date of registration: 20110422 Address after: 5, building 250100, North E, environmental science and Technology Park, hi tech Zone, Shandong, Ji'nan Patentee after: Shandong Xingke Intelligent Technology Co., Ltd. Address before: 250101, Ji'nan high tech Zone, Shandong Province Environmental Protection Science and Technology Park, block E, North building, 5 floor Patentee before: Wang Ji |
|
| C56 | Change in the name or address of the patentee | ||
| CP03 | Change of name, title or address |
Address after: Xinluo Avenue high tech Zone of Ji'nan City, Shandong province 250010 No. 786 four floor Patentee after: Shandong Xingke Intelligent Technology Co., Ltd. Address before: 5, building 250100, North E, environmental science and Technology Park, hi tech Zone, Shandong, Ji'nan Patentee before: Shandong Xingke Intelligent Technology Co., Ltd. |
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| CX01 | Expiry of patent term |
Granted publication date: 20100630 |
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| CX01 | Expiry of patent term |