CN103065541A - Pendulum shear line three-dimension analogue simulation system and achieving method - Google Patents

Pendulum shear line three-dimension analogue simulation system and achieving method Download PDF

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Publication number
CN103065541A
CN103065541A CN2013100003787A CN201310000378A CN103065541A CN 103065541 A CN103065541 A CN 103065541A CN 2013100003787 A CN2013100003787 A CN 2013100003787A CN 201310000378 A CN201310000378 A CN 201310000378A CN 103065541 A CN103065541 A CN 103065541A
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China
Prior art keywords
simulation
trimming
module
pendulum
button
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Pending
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CN2013100003787A
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Chinese (zh)
Inventor
郭三明
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
CHANGCHUN BAOSTEEL STEEL TRADING Co Ltd
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CHANGCHUN BAOSTEEL STEEL TRADING Co Ltd
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Priority to CN2013100003787A priority Critical patent/CN103065541A/en
Publication of CN103065541A publication Critical patent/CN103065541A/en
Pending legal-status Critical Current

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Abstract

The invention discloses a pendulum shear line three-dimension analogue simulation system and a achieving method. The pendulum shear line three-dimension analogue simulation system comprises an operational table panel module, a display module, multiple working platforms and an analogue platform module. An operation switch, an operation button, a signal terminal plate, a circuit wiring plate and other hardware equipment are integrated in the operational table panel module. The display module is composed of a main liquid crystal display and an auxiliary liquid crystal display. Multiple working platforms comprise a feeding module, an aligning module, a strip penetrating module, a straightening machine intromitting module, a shearing module and a stacking module. The three-dimension analogue platform module uses three-dimension virtual analogue software to machine a three-dimension model of an on-spot pendulum shear line operating environment. Meanwhile, a data collecting system is used for collecting all sorts of electrical signals and logical linkage of pendulum shearing can be formed with a programmable logic controller (PLC) and a control signal and a logical linkage result are provided to an upper level three-dimension image analogue platform. Actual pendulum shearing actions are simulated by the three-dimension control system. The practical training operational system can shorten operation training time of workers, reduce training cost and improve training efficiency.

Description

Pendulum trimming three-dimensional visual simulation system and implementation method
Technical field
The present invention relates to the training of iron and steel shear line, examination and production field, particularly a kind ofly be operating as platform with dynamic similation, show three-dimensional visual simulation system and the implementation method of each operation link with the Three-Dimensional Dynamic image.
Background technology
At present, in the enterprise of steel board processing, the pendulum trimming is large-scale modern equipment, and is not only expensive, and with high content of technology, and use and operation easier are large.In case misoperation occurs, understand cause damage of equipment and then cause enterprise to stop production, bring loss to enterprise.Reality is, the skilled employee who grasps pendulum trimming operative technique is skillfully limited, and often occurs to flow, and this has higher requirement to new technical operation staff training.And traditional training platform is to adopt each action of signal imitation pendulum trimming mostly, and the operating process that not only can not undergo deepens the impression, nor can come by three-dimensional visualization technique the working link of the whole pendulum trimming of omnidistance understanding directly perceived.
Summary of the invention
The object of the invention provides a kind of operating system and the implementation method that can finish with the Three-Dimensional Dynamic image simulation training on operation of pendulum trimming.A kind of pendulum trimming three-dimensional visual simulation system and implementation method specifically are provided, the production run of putting trimming can be simulated by the operator's console button by this system, and show different push button function by the three-dimensional artificial console module in the mode of Three-Dimensional Dynamic figure, can help the user to finish coil of strip material loading, centering, threading, enter the simulated operation of a series of unit flow processs such as straightener, shearing, stacking, to improve employee's operative technique level, the important means of increasing work efficiency.
The present invention's pendulum trimming three-dimensional visual simulation system includes:
-operating table surface plate module is sent operational order by the operating table surface action button;
-display module includes basic display unit and slave display, basic display unit display operation flow nodes, slave display display operation push button function image;
-a plurality of workbenches, include operating switch, action button, signal end daughter board, electric crossover board and a plurality of PLC controller be used to controlling described operating table surface block motion mode, a plurality of workbench operation Simulation Control softwares obtain control signal realizes the pendulum trimming with the operational simulation platform feature control with the PLC communication;
The implementation method of the present invention's pendulum trimming three-dimensional visual simulation system comprises the steps:
(1) user turns on the power switch, and with system debug to duty, according to the working point of pendulum shearing flow journey on the slave display, prompting operation person uses different action buttons, and watches the actual shearing motion picture of each function button at basic display unit;
(2) material loading: the operator's console at pendulum trimming simulation training platform rotates " mandrel shifts near, shifts out " button, system offers upper graphics Simulation platform with control signal and the chain result of logic, goes out the actual act that mandrel shifts near, shifts out by the three-dimensional artificial Control system simulation; At last basic display unit show in the feeding process mandrel shift near treat trolley with in the steel course of action, in the ruuning situation that shows whole piece pendulum trimming from display;
(3) centering: the operator's console at pendulum trimming simulation training platform is clicked " drawing the material guide plate rises, descends " button, goes out to draw the actual act that the material guide plate rises, descends by the graphics Simulation platform simulation; Draw the course of action that the material guide plate descends after drawing course of action that the material guide plate rises when showing threading steel on the basic display unit and entering straightener with steel; The literal interpretation and the points for attention that show simultaneously this step at virtual interface; Show the ruuning situation that whole piece is put trimming the virtual environment from display;
(4) threading: at the associative operation button of the operator's console click " threading " of putting trimming simulation training platform, system offers upper graphics Simulation platform with control signal and the chain result of logic, by a series of actual act that simulate crossing process;
(5) enter straightener: click " pinch roll rises, descends " button at the operator's console of pendulum trimming simulation training platform, go out the actual act that pinch roll rises, descends by the three-dimensional artificial Control system simulation, on the basic display unit indicating strip send into pinch roll rises behind the straightener course of action and with steel before not entering straightener the decline pinch roll the course of action of sending into straightener with steel, and show the text prompt information of correlation step at display, show the ruuning situation of whole piece pendulum trimming from display;
(6) shear: press " pendulum trimming automatic shearing " button at pendulum trimming simulation training platform, gone out to put the actual act of trimming automatic shearing by the three-dimensional artificial Control system simulation, show at basic display unit at last and put the course of action of cutting automatic shearing in the production operation process, in the ruuning situation that shows whole piece pendulum trimming from display;
(7) stacking: press " magnetic belt forward " button at pendulum trimming simulation training platform, the positive handle of demonstration magnetic belt is sheared the course of action that the plate that gets off is delivered to piling bed on the basic display unit, shows the ruuning situation of whole piece pendulum trimming from display:
(8) EO: powered-down, shutoff operation system.
Useful benefit of the present invention:
(1) shortens employee's training on operation time, enhancement training efficient;
(2) computer simulation operating system has reduced the purchase of entity production line, reduces cost;
(3) show each operating process node and push button function with image, strengthen staffs training interest;
(4) dynamic three-dimensional display simulation is deepened the employee and is operated impression, improves operating ability.
Description of drawings
Fig. 1 is structural representation of the present invention.
Embodiment
See also shown in Figure 1, the present invention's pendulum trimming three-dimensional visual simulation system includes: operating table surface plate module 2, display module 5, three-dimensional artificial console module 1 and a plurality of workbench 3, wherein a plurality of work flat 3 comprise six concrete shearing work modules: feeding module, the centering module, the threading module, the straightener module, shear module, the stacking module, operate a plurality of workbench modules 3 by the control knob on the operating table surface plate module 2 and gauge tap, and show different push button function by three-dimensional artificial console module 1 in the mode of Three-Dimensional Dynamic figure, thereby finish the production simulation of whole shear line, and by showing in the principal and subordinate's liquid crystal display on display module 5, be convenient to observe the practical operation effect, get more information about the operating process of pendulum trimming.
The implementation method of the present invention's pendulum trimming three-dimensional visual simulation system may further comprise the steps:
(1), open pendulum trimming three-dimensional visual simulation system, select different function buttons according to the pendulum shearing flow journey of slave display, main flow process and play button comprise: material loading, centering, threading, enter straightener, shearing and stacking;
(2), material loading: the operator's console at pendulum trimming simulation training platform rotates " mandrel shifts near, shifts out " button, system offers upper graphics Simulation platform with control signal and the chain result of logic, goes out the actual act that mandrel shifts near, shifts out by the three-dimensional artificial Control system simulation; At last basic display unit show in the feeding process mandrel shift near treat trolley with in the steel course of action, in the ruuning situation that shows whole piece pendulum trimming from display.
(3), centering: the operator's console at pendulum trimming simulation training platform is clicked " drawing the material guide plate rises, descends " button, goes out to draw the actual act that the material guide plate rises, descends by the graphics Simulation platform simulation; Draw the course of action that the material guide plate descends after drawing course of action that the material guide plate rises when showing threading steel on the basic display unit and entering straightener with steel; Show simultaneously literal interpretation and the points for attention of this step at virtual interface, show the ruuning situation that whole piece is put trimming the virtual environment from display;
(4), threading: the associative operation button of clicking " threading " at the operator's console of pendulum trimming simulation training platform, system offers upper graphics Simulation platform with control signal and the chain result of logic, is gone out a series of actual act of crossing process by the three-dimensional artificial Control system simulation;
(5), enter straightener: click " pinch roll rises, descends " button at the operator's console of pendulum trimming simulation training platform, go out the actual act that pinch roll rises, descends by the three-dimensional artificial Control system simulation, on the basic display unit indicating strip send into pinch roll rises behind the straightener course of action and with steel before not entering straightener the decline pinch roll the course of action of sending into straightener with steel, and show the text prompt information of correlation step at display, show the ruuning situation of whole piece pendulum trimming from display;
(6), shear: press " pendulum trimming automatic shearing " button at pendulum trimming simulation training platform, gone out to put the actual act of trimming automatic shearing by the three-dimensional artificial Control system simulation, show at basic display unit at last and put the course of action of cutting automatic shearing in the production operation process, in the ruuning situation that shows whole piece pendulum trimming from display;
(7), stacking: press " magnetic belt forward " button at pendulum trimming simulation training platform, the positive handle of demonstration magnetic belt is sheared the course of action that the plate that gets off is delivered to piling bed on the basic display unit, shows the ruuning situation of whole piece pendulum trimming from display;
(8) EO: powered-down, shutoff operation system.

Claims (2)

1. put trimming three-dimensional visual simulation system for one kind, it is characterized in that: this system includes:
-operating table surface plate module, the operating table surface plate module is sent operational order by the operating table surface action button;
-display apparatus module comprises basic display unit and slave display, basic display unit display operation flow nodes, slave display display operation push button function image;
A plurality of workbenches, include operating switch, action button, signal end daughter board, electric crossover board and a plurality of PLC controller be used to controlling described operating table surface block motion mode, a plurality of workbench operation Simulation Control softwares obtain control signal realizes the pendulum trimming with the operational simulation platform feature control with the PLC communication.
2. implementation method of putting trimming three-dimensional visual simulation system, the method comprises the steps:
(1) user turns on the power switch, and with system debug to duty, according to the working point of pendulum shearing flow journey on the slave display, prompting operation person uses different action buttons, and watches the actual shearing motion picture of each function button at basic display unit;
(2) material loading: the operator's console at pendulum trimming simulation training platform rotates " mandrel shifts near, shifts out " button, system offers upper graphics Simulation platform with control signal and the chain result of logic, goes out the actual act that mandrel shifts near, shifts out by the three-dimensional artificial Control system simulation; At last basic display unit show in the feeding process mandrel shift near treat trolley with in the steel course of action, in the ruuning situation that shows whole piece pendulum trimming from display;
(3) centering: the operator's console at pendulum trimming simulation training platform is clicked " drawing the material guide plate rises, descends " button, goes out to draw the actual act that the material guide plate rises, descends by the graphics Simulation platform simulation; Draw the course of action that the material guide plate descends after drawing course of action that the material guide plate rises when showing threading steel on the basic display unit and entering straightener with steel; The literal interpretation and the points for attention that show simultaneously this step at virtual interface; Show the ruuning situation that whole piece is put trimming the virtual environment from display;
(4) threading: at the associative operation button of the operator's console click " threading " of putting trimming simulation training platform, system offers upper graphics Simulation platform with control signal and the chain result of logic, by a series of actual act that simulate crossing process;
(5) enter straightener: click " pinch roll rises, descends " button at the operator's console of pendulum trimming simulation training platform, go out the actual act that pinch roll rises, descends by the three-dimensional artificial Control system simulation, on the basic display unit indicating strip send into pinch roll rises behind the straightener course of action and with steel before not entering straightener the decline pinch roll the course of action of sending into straightener with steel, and show the text prompt information of correlation step at display, show the ruuning situation of whole piece pendulum trimming from display;
(6) shear: press " pendulum trimming automatic shearing " button at pendulum trimming simulation training platform, gone out to put the actual act of trimming automatic shearing by the three-dimensional artificial Control system simulation, show at basic display unit at last and put the course of action of cutting automatic shearing in the production operation process, in the ruuning situation that shows whole piece pendulum trimming from display;
(7) stacking: press " magnetic belt forward " button at pendulum trimming simulation training platform, the positive handle of demonstration magnetic belt is sheared the course of action that the plate that gets off is delivered to piling bed on the basic display unit, shows the ruuning situation of whole piece pendulum trimming from display:
(8) EO: powered-down, shutoff operation system.
CN2013100003787A 2013-01-02 2013-01-02 Pendulum shear line three-dimension analogue simulation system and achieving method Pending CN103065541A (en)

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Cited By (1)

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