CN201516473U - Thick-walled butt-welding three-way valve extrusion forming die - Google Patents
Thick-walled butt-welding three-way valve extrusion forming die Download PDFInfo
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- CN201516473U CN201516473U CN2009202182920U CN200920218292U CN201516473U CN 201516473 U CN201516473 U CN 201516473U CN 2009202182920 U CN2009202182920 U CN 2009202182920U CN 200920218292 U CN200920218292 U CN 200920218292U CN 201516473 U CN201516473 U CN 201516473U
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Abstract
The utility model relates to a thick-walled butt-welding three-way valve extrusion forming die for a thick-walled three-way valve with large caliber, which comprises a tapered blank die and a blank three-way valve drawing die. An upper lower die (4) and a tapered lower die (5) of the tapered blank die are opposite up and down; the upper lower die (4) is a rectangular plate with a flat upper part and a convex lower part; the tapered lower die (5) is the rectangular plate with the convex upper part and the flat lower part, and a through-hole is formed at the middle part of the tapered lower die (5); fixing holes are formed at the two ends of the upper lower die and the tapered lower die respectively, and the upper lower die and the tapered lower die are fixed on a frame of a pressing machine through a set bolt (7) and a fastening screw (6) respectively; a rectification upper die (8) and a rectification lower die (9) of the blank three-way valve drawing die are opposite up and down; the rectification upper die (8) is the rectangular plate with the flat upper part and the convex lower part; the rectification lower die (9) is the rectangular plate with the convex upper part and the flat lower part, and the through-hole is formed at the middle part of the rectification lower die; and fixing holes are respectively formed at the two ends of the rectification upper die and the rectification lower die which are fixed on the frame of the pressing machine through a set bolt (7) and a fastening screw (6) respectively. The thick-walled butt-welding three-way valve extrusion forming die has the advantages of less procedures for drawing, good local reinforcing effect for the three-way valve and high forming quality.
Description
Technical field
The utility model is a kind of heavy wall butt welding threeway mold for extruding and forming of heavy caliber thick wall threeway and makes threeway technology, relates to the manufacture technology field of producing metal tube and rolled-up stock with non-rolling mode.
Background technology
Known heavy caliber thick wall threeway mainly adopts hot forming to process, and the production majority of domestic major diameter extruded piping branch tee is a semi-empirical mode, and machining accuracy is poor, efficient is low, ratio of briquetting is not high.
The processing technology of existing major-diameter thick-wall threeway mainly is that the round billet pipe is heated to AC
3After more than being incubated a period of time, the flattening of coming out of the stove; Continue to be heated to AC
3Above uniform temperature, after insulation a period of time, bulge on forcing press; The bulge operation all need repeat more than 3 times repeatedly, can satisfy threeway to the person in charge, arm requirement for height; Then, will prop up the tube end perforate, and go into stove and be heated to AC
3More than, after insulation a period of time, on forcing press, pull out mouth, pull out mouthful operation usually and need carry out just processing required threeway blank more than 2 times; Again shaping, groove are carried out in threeway at last.Arm has enough height during for the assurance bulge, and base pipe blanking surplus is generally bigger than normal; Because the pipe line steel yield tensile ratio is higher, need carry out repeatedly selective hardening to the base pipe, the mobile variation of base pipe quenching part metals causes processing threeway bottom, belly, the person in charge and arm wall unevenness even; Metal is influenced by the arm re-entrant mold to arm one side flow, metal forms at the mould shoulder easily to be piled up, and is responsible for wall thickness and in axial direction outwards flows, and axial along arm, wall thickness reduces about 80～90%; Simultaneously, the base pipe is through heating for multiple times, and the pipe line steel structural constituent changes, and crystal grain is thick, and mechanical performance descends; Because of needs carry out repeatedly bulge, drawing, be easy to cause base tube-surface local damage, and base pipe and repeatedly resetting of mould, be easy to cause base pipe off-centre, one-sided thickening seriously, even scrap; Because the inner machined difficulty of base pipe is bigger, during drawing, metal flows along the arm direction, influenced by mold friction, a drawing pulling force and material flow feature, the general control threeway shoulder reinforcement area that is difficult to, cause the hot-pressed three-way pipe fitting reinforcing effect of domestic production generally to be worse than abroad, therefore, present most enterprises adopt the method that increases the blank wall thickness to come engineering demands, thus, both uneconomical, also unreasonable.In a word, there is certain defective in the processing technology mould structure of heavy caliber thick wall threeway at present, causes the extrusion molding difficulty big, complex procedures, and operation easier is big, has raw material and energy waste, and efficient is low, finished product rate variance, cost height.
The utility model content
The purpose of this utility model is to design a kind of bulge, drawing procedure is few, the threeway local reinforcement is effective, forming quality is high heavy wall butt welding threeway mold for extruding and forming.
The used shaping dies of this heavy wall butt welding threeway extrusion molding has blank taper die and blank threeway drawing mould.
Blank taper die such as Fig. 5, shown in Figure 6 mainly are made up of upper cavity die 4 and taper matrix 5 etc., and upper cavity die 4 is relative up and down with taper matrix 5, and upper cavity die 4 is last flat protruding rectangular slab down, and there is fixing hole at its two ends; Taper matrix 5 has the rectangular slab of through hole for flat under the epirelief and middle part, and epirelief part diaxon is to tilting to openings, and two collar extensions of through hole all have chamfering, become slow transition, and there is fixing hole at taper matrix 5 two ends; Upper cavity die 4 is separately fixed on the pressure machine base by hold-down screw 6 by set bolt 7, taper matrix 5; The domatic A bottom level of upper cavity die 4 and taper matrix 5 two ends angle is α, taper matrix 5 compressive planes have certain angle and radian, its pressure-bearing surface B bottom level angle is β, and vertically circular hole side C vertical angle is γ, and vertically circular hole end D face bevel angle is the θ angle.Each angle of blank taper die is respectively: 5 °～15 ° of α ≈; 5 °～15 ° of β ≈; 100 °～120 ° of θ ≈; 5 °～10 ° of γ ≈.
With the blank taper die forcing press of packing into, with hold-down screw 6, set bolt 7 upper cavity die 4 and taper matrix 5 are fixed on the pressure machine base, both exceed 100～200mm than blank flat tube 1 at distance, brush lubricant on taper matrix 5.
Blank flat tube 1 is heated to more than 960 ℃ ± 10 ℃ insulation 30min, puts it into the mould that assembles, after assembling, and the starting pressure machine, upper cavity die 4 presses down, and repeats blank flat tube cydariform operation, until the blank conical pipe 2 of blank flat tube pressure 1 being made desired height.As required, blank conical pipe 2 arm height should be reserved certain allowance.
Blank threeway drawing mould such as Fig. 7, shown in Figure 8, mainly form by school shape patrix 8, school shape die 9, drawing 10 and T-shaped drawing bar 12 etc., it is characterized in that: school shape patrix 8 is relative up and down with school shape die 9, and school shape patrix 8 is last flat protruding rectangular slab down, and there is fixing hole at its two ends; School shape die 9 has the rectangular slab of through hole for flat under the epirelief and middle part, and through hole suitable for reading has chamfering, becomes slow transition, and there is fixing hole at taper matrix 5 two ends; School shape patrix 8 and school shape die 9 are fixed on the pressure machine base by set bolt 7 and hold-down screw 6 respectively.School shape die 9 compressive planes have certain angle and radian, the domatic F horizontal sextant angle of domatic E horizontal sextant angle in shape patrix 8 ends, school and shape die 9 ends, school is all α, pressure-bearing surface G bottom level direction does not have domatic, vertical circular hole side H vertical direction does not have domatic, 5 °～15 ° of blank threeway drawing mould angle [alpha] ≈.
Wherein:
The structure of drawing 10 is shown in Fig. 9,10, and Fig. 9 is a drawing vertical view, Figure 10 for a drawing vertical view E-E to cutaway view; The outer formation of drawing 10 does not have " ancient cooking vessel " shape of pin, and its middle part vertical direction is provided with chute 13 grooves of rectangle, and a flat recess 14 arranged side by side is respectively arranged on top chute 13 both sides; A journal stirrup 11 respectively is equipped with on both sides in the drawing 10, journal stirrup 11 is used for the lifting carrying of drawing 10, and flat chute 13 by drawing 10, rotates T-shaped drawing bar 12 for T-shaped drawing bar 12, make it to be installed in the flat recess 14, T-shaped drawing bar 12 is flat T-shaped;
T-shaped drawing bar 12 is flat T-shaped; Its montant is a rectangular column, and the shape of cross section of the cross section of post and chute 13 matches.
With the blank threeway drawing mould forcing press of packing into, be fixed on the pressure machine base with hold-down screw 6, set bolt 7 high-ranking officers' shape patrixes 8, school shape die 9, both exceed 100～200mm than blank conical pipe 2 at distance, brush lubricant on school shape die 9.
After assembling, the starting pressure machine presses down, school shape patrix 8 begins descending thereupon, meanwhile, draw T-shaped drawing bar 12, school shape patrix 8 and T-shaped drawing bar 12 movement velocitys and keep suitably balanced, drawing 10 is subjected to the tractive force of T-shaped drawing bar 12 descending, and behind school shape patrix 8 and school shape die 9 matched moulds, drawing 10 becomes blank three-way pipe 3 with blank conical pipe 2 draws thereupon.
When the utility model has solved heavy caliber thick wall butt welding threeway hot forming, the high-strength line-pipe steel metal flow is poor, the mould design is unreasonable, the distortion of base pipe is inharmonious, the extrusion molding difficulty is big, and operation is more, and operation easier is big, raw material and energy waste are comparatively serious, and efficient is low, finished product rate variance, a processing difficult problem that cost is high.Adopt the threeway of the utility model processing heavy caliber thick wall, bulge, drawing procedure is few, the threeway local reinforcement is effective, be responsible for and a thickness of pipe wall more even, the forming quality height, production efficiency, product percent of pass all have largely and improve.
Description of drawings
Fig. 1 blank flat tube front view
Fig. 2 blank flat tube left view cutaway view
Fig. 3 blank conical pipe front view
Fig. 4 blank three-way pipe front view
Fig. 5 blank taper die A-A is to the structure cutaway view
Fig. 6 blank taper die B-B is to the structure cutaway view
Fig. 7 blank threeway drawing mould C-C is to the structure cutaway view
Fig. 8 blank threeway drawing mould D-D is to the structure cutaway view
Fig. 9 drawing vertical view
Figure 10 drawing vertical view E-E is to cutaway view
1-blank flat tube 2-blank conical pipe wherein
3-blank three-way pipe 4-upper cavity die
5-taper matrix 6-hold-down screw
7-set bolt 8-school shape patrix
9-school shape die 10-drawing head
11-journal stirrup 12-T-shaped drawing bar
13-chute 14-flat recess
The specific embodiment
Embodiment. further specify the utility model below in conjunction with accompanying drawing.
Heavy wall butt welding threeway extrusion molding manufacturing process shown in Fig. 1,2,3,4 and the blank flat tube configuration figure of shaping dies, blank conical pipe structure front view and blank three-way pipe structure front view, the blank taper die as shown in Figure 5 and Figure 6, blank threeway drawing mould is shown in Fig. 7,8,9,10.
The blank taper die mainly is made up of upper cavity die 4 and taper matrix 5 etc., and upper cavity die 4 is relative up and down with taper matrix 5, and upper cavity die 4 is last flat protruding rectangular slab down, and there is fixing hole at its two ends; Taper matrix 5 has the rectangular slab of through hole for flat under the epirelief and middle part, and epirelief part diaxon is to tilting to openings, and two collar extensions of through hole all have chamfering, become slow transition, and there is fixing hole at taper matrix 5 two ends; Upper cavity die 4 is separately fixed on the pressure machine base by hold-down screw 6 by set bolt 7, taper matrix 5; The domatic A bottom level of upper cavity die 4 and taper matrix 5 two ends angle is α, taper matrix 5 compressive planes have certain angle and radian, its pressure-bearing surface B bottom level angle is β, and vertically circular hole side C vertical angle is γ, and vertically circular hole end D face bevel angle is the θ angle.
Blank threeway drawing mould mainly is made up of school shape patrix 8, school shape die 9, drawing 10 and T-shaped drawing bar 12 etc., it is characterized in that: school shape patrix 8 is relative up and down with school shape die 9, school shape patrix 8 is last flat protruding rectangular slab down, and there is fixing hole at its two ends; School shape die 9 has the rectangular slab of through hole for flat under the epirelief and middle part, and through hole suitable for reading has chamfering, becomes slow transition, and there is fixing hole at taper matrix 5 two ends; School shape patrix 8 and school shape die 9 are fixed on the pressure machine base by set bolt 7 and hold-down screw 6 respectively.School shape die 9 compressive planes have certain angle and radian, and the domatic F horizontal sextant angle of domatic E horizontal sextant angle in shape patrix 8 ends, school and shape die 9 ends, school is all α, and pressure-bearing surface G bottom level direction does not have domatic, and vertically circular hole side H vertical direction does not have domatic.
Wherein:
The structure of drawing 10 is shown in Fig. 9,10, and Fig. 9 is a drawing vertical view, Figure 10 for a drawing vertical view E-E to cutaway view; The outer formation of drawing 10 does not have " ancient cooking vessel " shape of pin, and its middle part vertical direction is provided with chute 13 grooves of rectangle, and a flat recess 14 arranged side by side is respectively arranged on top chute 13 both sides; A journal stirrup 11 respectively is equipped with on both sides in the drawing 10, journal stirrup 11 is used for the lifting carrying of drawing 10, and flat chute 13 by drawing 10, rotates T-shaped drawing bar 12 for T-shaped drawing bar 12, make it to be installed in the flat recess 14, T-shaped drawing bar 12 is flat T-shaped;
The montant of T-shaped drawing bar 12 is a rectangular column, and the shape of cross section of the cross section of post and chute 13 matches.
In this example, threeway material: WPHY70; Threeway size: Ф 1067 * 42mm; Base pipe size: Ф 1300 * 40 * 1600mm; Blank flat tube 1 height: 1067mm; Blank three-way pipe 3 maximums thicken 〉=52mm;
Blank taper die: specification Ф 1087 * 40mm; Upper cavity die 4, taper matrix 5 apparent sizes: 1750 * 1400 * 850mm;
Blank threeway drawing mould: specification Ф 1087 * 40mm; School shape patrix 8, school shape die 9 apparent sizes: 1750 * 1400 * 850mm.
With the heavy wall butt welding extrusion molding threeway that two moulds of this example are produced, bulge, drawing procedure are few, and the threeway local reinforcement is effective, the forming quality height.
Claims (4)
1. the heavy wall butt welding threeway mold for extruding and forming of a heavy caliber thick wall threeway is characterized in that it has blank taper die and blank threeway drawing mould;
The blank taper die mainly is made up of upper cavity die (4) and taper matrix (5), and upper cavity die (4) is relative up and down with taper matrix (5), and upper cavity die (4) is last flat protruding rectangular slab down, and there is fixing hole at its two ends; Taper matrix (5) has the rectangular slab of through hole for flat under the epirelief and middle part, and epirelief part diaxon is to tilting to openings, and two collar extensions of through hole all have chamfering, become slow transition, and there is fixing hole at taper matrix (5) two ends; Upper cavity die (4) is separately fixed on the pressure machine base by hold-down screw (6) by set bolt (7), taper matrix (5);
Blank threeway drawing mould mainly is made up of school shape patrix (8), school shape die (9), drawing head (10) and T-shaped drawing bar (12), school shape patrix (8) is relative up and down with school shape die (9), school shape patrix (8) is last flat protruding rectangular slab down, and there is fixing hole at its two ends; School shape die (9) has the rectangular slab of through hole for flat under the epirelief and middle part, and through hole suitable for reading has chamfering, becomes slow transition, and there is fixing hole at taper matrix (5) two ends; School shape patrix (8) and school shape die (9) are fixed on the pressure machine base by set bolt (7) and hold-down screw (6) respectively; School shape die (9) compressive plane has certain angle and radian, the domatic F horizontal sextant angle of domatic E horizontal sextant angle in school shape patrix (8) end and school shape die (9) end is all α, pressure-bearing surface G bottom level direction does not have domatic, and vertically circular hole side H vertical direction does not have domatic.
2. the heavy wall butt welding threeway mold for extruding and forming of heavy wall threeway according to claim 1 is characterized in that 5 °～15 ° of the upper cavity die (4) of blank taper die and taper matrix (5) two ends domatic A bottom level angle α ≈; Taper matrix (5) compressive plane has certain angle and radian, 5 °～15 ° of its pressure-bearing surface B bottom level angle β ≈; Vertically circular hole side C vertical angle γ ≈ is 5 °～10 °; Vertically circular hole end D face bevel angle θ ≈ is 100 °～120 °.
3. the heavy wall butt welding threeway mold for extruding and forming of heavy wall threeway according to claim 1 is characterized in that 5 °～15 ° of domatic E horizontal sextant angle in school shape patrix (8) end and school shape die (9) end domatic F horizontal sextant angle α ≈.
4. the heavy wall butt welding threeway mold for extruding and forming of heavy wall threeway according to claim 1, it is characterized in that the outer formation of described drawing head (10) do not have " ancient cooking vessel " shape of pin, its middle part vertical direction is provided with chute (13) groove of rectangle, and a flat recess (14) arranged side by side is respectively arranged on top chute (13) both sides; Drawing head (10) is gone up both sides one journal stirrup (11) respectively is housed, and T-shaped drawing bar (12) is flat T-shaped.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009202182920U CN201516473U (en) | 2009-10-19 | 2009-10-19 | Thick-walled butt-welding three-way valve extrusion forming die |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009202182920U CN201516473U (en) | 2009-10-19 | 2009-10-19 | Thick-walled butt-welding three-way valve extrusion forming die |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201516473U true CN201516473U (en) | 2010-06-30 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009202182920U Expired - Lifetime CN201516473U (en) | 2009-10-19 | 2009-10-19 | Thick-walled butt-welding three-way valve extrusion forming die |
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| CN (1) | CN201516473U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102039345B (en) * | 2009-10-19 | 2013-07-31 | 中国石油天然气集团公司 | Extrusion forming die for thick-wall butt welding tee joint and process for manufacturing tee joint |
| CN103599981A (en) * | 2013-11-08 | 2014-02-26 | 中航飞机股份有限公司西安飞机分公司 | Deep drawing forming method for T-shaped three-way pipes |
| CN103884306A (en) * | 2014-03-25 | 2014-06-25 | 中国石油天然气集团公司 | Test method for researching wall thickness of large-caliber hot extrusion forming tee joint |
| CN103920744A (en) * | 2014-05-04 | 2014-07-16 | 唐山诚达建设集团有限公司 | Integrated processing device with branch pipe fitting |
| CN105689432A (en) * | 2014-11-26 | 2016-06-22 | 河北汇中管道装备有限公司 | Bimetal composite tee cold extrusion technology |
-
2009
- 2009-10-19 CN CN2009202182920U patent/CN201516473U/en not_active Expired - Lifetime
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102039345B (en) * | 2009-10-19 | 2013-07-31 | 中国石油天然气集团公司 | Extrusion forming die for thick-wall butt welding tee joint and process for manufacturing tee joint |
| CN103599981A (en) * | 2013-11-08 | 2014-02-26 | 中航飞机股份有限公司西安飞机分公司 | Deep drawing forming method for T-shaped three-way pipes |
| CN103599981B (en) * | 2013-11-08 | 2015-05-27 | 中航飞机股份有限公司西安飞机分公司 | Deep drawing forming method for T-shaped three-way pipes |
| CN103884306A (en) * | 2014-03-25 | 2014-06-25 | 中国石油天然气集团公司 | Test method for researching wall thickness of large-caliber hot extrusion forming tee joint |
| CN103884306B (en) * | 2014-03-25 | 2016-06-08 | 中国石油天然气集团公司 | A kind of testing method studying heavy caliber hot extrusion molding threeway wall thickness |
| CN103920744A (en) * | 2014-05-04 | 2014-07-16 | 唐山诚达建设集团有限公司 | Integrated processing device with branch pipe fitting |
| CN103920744B (en) * | 2014-05-04 | 2016-01-27 | 唐山诚达建设集团有限公司 | A kind of band arm pipe fitting one process equipment |
| CN105689432A (en) * | 2014-11-26 | 2016-06-22 | 河北汇中管道装备有限公司 | Bimetal composite tee cold extrusion technology |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20100630 |
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| CX01 | Expiry of patent term |