CN201511254U - A special fixture for turning eccentric shaft parts - Google Patents

A special fixture for turning eccentric shaft parts Download PDF

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Publication number
CN201511254U
CN201511254U CN2009202102146U CN200920210214U CN201511254U CN 201511254 U CN201511254 U CN 201511254U CN 2009202102146 U CN2009202102146 U CN 2009202102146U CN 200920210214 U CN200920210214 U CN 200920210214U CN 201511254 U CN201511254 U CN 201511254U
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China
Prior art keywords
eccentric shaft
turning
shaft parts
eccentric
special fixture
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Expired - Fee Related
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CN2009202102146U
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陆卫倩
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Shanghai Dianji University
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Shanghai Dianji University
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Abstract

本实用新型公开了一种车削偏心轴类零件的专用夹具,包括偏心套和弹性活顶尖,所述待加工偏心轴零件前端设置在偏心套内,通过偏心套与三抓卡盘固定连接,待加工偏心轴零件末端通过弹性活顶尖顶住。本实用新型通过采用偏心套配合顶尖构成一个偏心轴类加工专用夹具结构,可以省去操作工人对传统垫片的理论计算,同时对操作工人的技能要求也大大减低,保证了偏心轴类零件车削加工时的操作简单、精度高,还能实现批量生产。顶紧零件的顶尖采用弹性活顶尖以防止零件的窜动,保证加工精度。

The utility model discloses a special fixture for turning eccentric shaft parts, which comprises an eccentric sleeve and an elastic movable top. The end of the processed eccentric shaft part is supported by an elastic live center. The utility model adopts the eccentric sleeve and the top to form a special fixture structure for eccentric shaft processing, which can save the theoretical calculation of the operator on the traditional gasket, and at the same time greatly reduce the skill requirements of the operator, ensuring the turning of the eccentric shaft parts. The operation during processing is simple, the precision is high, and mass production can also be realized. The top of the clamping part adopts an elastic living center to prevent the movement of the part and ensure the processing accuracy.

Description

一种车削偏心轴类零件的专用夹具 A special fixture for turning eccentric shaft parts

技术领域technical field

本实用新型属于车削机床技术领域,涉及一种专用夹具,具体涉及一种用于车削偏心轴类零件的加工的夹具。The utility model belongs to the technical field of turning machine tools and relates to a special fixture, in particular to a fixture for turning eccentric shaft parts.

背景技术Background technique

目前车削偏心轴类零件的主要方法是:三爪车削法、四爪车削法、花盘车削法以及三爪微调车削法等。这些方法虽然都可以达到车削偏心轴的目的,但是还存在一些缺陷。如三爪车削法对操作者的要求比较高,要求操作者即具有数学计算能力又具有较强操作技能;而四爪车削法和花盘车削法要么精度低,要么可操作性很差,这些都给生产尤其是批量生产带来极大不便,现采用特殊专用夹具能方便操作并保证精度,还能实现批量生产。At present, the main methods of turning eccentric shaft parts are: three-jaw turning method, four-jaw turning method, faceplate turning method and three-jaw fine-tuning turning method. Although these methods can all achieve the purpose of turning the eccentric shaft, there are still some defects. For example, the three-jaw turning method has relatively high requirements on the operator, requiring the operator to have both mathematical calculation ability and strong operating skills; while the four-jaw turning method and the faceplate turning method have either low precision or poor operability, which are all It brings great inconvenience to production, especially mass production. Now, special special fixtures can be used to facilitate operation and ensure accuracy, and mass production can also be realized.

因此,提供一种既能保证精度,操作方便、能够实现批量生产,而且对操作者的操作技能要求低的车削偏心轴类夹具,成为本领域技术人员迫切需要解决的技术难题。Therefore, providing a turning eccentric shaft fixture that can ensure precision, is easy to operate, can realize mass production, and requires less skill in the operation of the operator has become a technical problem urgently needed to be solved by those skilled in the art.

发明内容Contents of the invention

本实用新型所要解决的技术问题是提供一种防伪效果好的带有定位功能的立体成像防伪包装产品,以克服现有技术存在的上述缺陷。The technical problem to be solved by the utility model is to provide a three-dimensional imaging anti-counterfeiting packaging product with good anti-counterfeiting effect and positioning function, so as to overcome the above-mentioned defects in the prior art.

本实用新型解决技术问题的技术方案如下:The technical scheme that the utility model solves technical problem is as follows:

一种车削偏心轴类零件的专用夹具,其特征在于,包括偏心套和弹性活顶尖,所述待加工偏心轴零件前端设置在偏心套内,通过偏心套与三抓卡盘固定连接,待加工偏心轴零件末端通过弹性活顶尖顶住。A special fixture for turning eccentric shaft parts, which is characterized in that it includes an eccentric sleeve and an elastic live center. The end of the eccentric shaft part is supported by an elastic living center.

本实用新型的工作原理:车削加工时将偏心套、偏心轴类零件按图1所示安装在车床头架的三爪卡盘上,夹紧适当;再用安装在车床尾架上的弹性活顶尖将所加工零件适当顶紧,以防止零件窜动而影响其加工精度。零件车削完工后,只要将弹性活顶尖移开,取下完工的零件,安装未加工的零件。重复简单的车工工序就能加工高精度偏心轴类零件。The working principle of the utility model: when turning, the eccentric sleeve and the eccentric shaft parts are installed on the three-jaw chuck of the lathe headstock as shown in Figure 1, and the clamping is appropriate; The top properly tightens the processed parts to prevent the parts from moving and affecting its processing accuracy. After the part has been turned, it is only necessary to remove the elastic live center, remove the finished part, and install the unmachined part. High-precision eccentric shaft parts can be processed by repeating the simple turning process.

由以上公开的技术方案可知,本实用新型通过采用偏心套配合顶尖构成一个偏心轴类加工专用夹具结构,可以省去操作工人对传统垫片的理论计算,同时对操作工人的技能要求也大大减低,保证了偏心轴类零件车削加工时的操作简单、精度高,还能实现批量生产。顶紧零件的顶尖采用弹性活顶尖以防止零件的窜动,保证加工精度。It can be seen from the above disclosed technical solutions that the utility model adopts the eccentric sleeve and the top to form a special fixture structure for eccentric shaft processing, which can save the theoretical calculation of the operator on the traditional gasket, and at the same time greatly reduce the skill requirements of the operator. , which ensures simple operation and high precision when turning eccentric shaft parts, and can also realize mass production. The top of the clamping part adopts an elastic living center to prevent the movement of the part and ensure the processing accuracy.

本实用新型的有益效果如下:The beneficial effects of the utility model are as follows:

(1)操作性强:对操作者操作技能的依赖性很低,零件加工精度不受人为因素的影响。(1) Strong operability: the dependence on the operator's operation skills is very low, and the machining accuracy of parts is not affected by human factors.

(2)按要求安装即可进行加工,不需找正偏心、零件轴线平行,极大降低了工人劳动强度,大大提高了生产效率。(2) It can be processed after being installed as required, without alignment and eccentricity, and the axes of the parts are parallel, which greatly reduces the labor intensity of workers and greatly improves production efficiency.

(3)零件加工精度互换性好。(3) The machining accuracy of parts is good in interchangeability.

(4)专用夹具成本不高,经济性良好。(4) The cost of the special fixture is not high, and the economy is good.

附图说明Description of drawings

图1为本实用新型专用夹具一个具体实施例结构示意图。Fig. 1 is a structural schematic diagram of a specific embodiment of the special fixture of the utility model.

图2为弹性活顶尖结构示意图。Figure 2 is a schematic diagram of the structure of the elastic live tip.

附图标记如下:The reference signs are as follows:

1、卡爪            2、偏心套1. Jaw 2. Eccentric sleeve

3、偏心轴类零件    4、弹性活顶尖3. Eccentric shaft parts 4. Elastic live center

具体实施方式Detailed ways

下面结合附图和实施例对本实用新型进行进一步描述。Below in conjunction with accompanying drawing and embodiment the utility model is further described.

如图1所示,本实用新型车削偏心轴类零件的专用夹具,包括偏心套2和弹性活顶尖4,所述待加工偏心轴类零件3前端设置在偏心套2内,通过偏心套2与三爪卡盘1固定连接,待加工偏心轴类零件3末端通过弹性活顶尖4顶住。As shown in Figure 1, the special fixture for turning eccentric shaft parts of the utility model includes an eccentric sleeve 2 and an elastic live center 4. The front end of the eccentric shaft part 3 to be processed is arranged in the eccentric sleeve 2, and the The three-jaw chuck 1 is fixedly connected, and the end of the eccentric shaft part 3 to be processed is supported by the elastic live center 4 .

更进一步,所述偏心套2偏心距的基本数值与待加工偏心轴类零件3一样。Furthermore, the basic value of the eccentricity of the eccentric sleeve 2 is the same as that of the eccentric shaft part 3 to be processed.

所述偏心套2的偏心距公差值为待加工偏心轴类零件3偏心距公差值的四分之一到三分之一。The eccentricity tolerance value of the eccentric sleeve 2 is one fourth to one third of the eccentricity tolerance value of the eccentric shaft part 3 to be processed.

所述偏心套2与待加工偏心轴类零件3的安装配合为H6/h6。The installation fit between the eccentric sleeve 2 and the eccentric shaft parts 3 to be processed is H6/h6.

所述偏心套2与待加工偏心轴类零件3相接触面的表面粗糙度大于Ra0.8。The surface roughness of the contact surface between the eccentric sleeve 2 and the eccentric shaft part 3 to be processed is greater than Ra0.8.

本实用新型的可操作性很强,对操作者操作技能的依赖性非常低;零件加工精度互换性好;专用夹具成本不高。对于加工精度要求比较高、或批量比较大的偏心轴类零件的车削加工采用本实用新型不失为一个较理想的方法。The utility model has strong operability and very low dependence on the operator's operation skills; the machining precision of the parts is good in interchangeability; and the cost of the special fixture is not high. It is an ideal method to adopt the utility model for the turning processing of eccentric shaft parts with relatively high processing accuracy requirements or relatively large batches.

Claims (5)

1.一种车削偏心轴类零件的专用夹具,其特征在于,包括偏心套(2)和弹性活顶尖(4),所述待加工偏心轴类零件(3)前端设置在偏心套(2)内,通过偏心套(2)与三爪卡盘(1)固定连接,待加工偏心轴类零件(3)末端通过弹性活顶尖(4)顶住。1. A special fixture for turning eccentric shaft parts, characterized in that it includes an eccentric sleeve (2) and an elastic live center (4), and the front end of the eccentric shaft part (3) to be processed is arranged on the eccentric sleeve (2) Inside, the eccentric sleeve (2) is fixedly connected with the three-jaw chuck (1), and the end of the eccentric shaft part (3) to be processed is supported by the elastic live center (4). 2.根据权利要求1所述的车削偏心轴类零件的专用夹具,其特征在于,所述偏心套(2)偏心距的基本数值与待加工偏心轴类零件(3)一样。2. The special fixture for turning eccentric shaft parts according to claim 1, characterized in that the basic value of the eccentricity of the eccentric sleeve (2) is the same as that of the eccentric shaft parts (3) to be processed. 3.根据权利要求1所述的车削偏心轴类零件的专用夹具,其特征在于,所述偏心套(2)的偏心距公差值为待加工偏心轴类零件(3)偏心距公差值的四分之一到三分之一。3. The special fixture for turning eccentric shaft parts according to claim 1, characterized in that the eccentricity tolerance value of the eccentric sleeve (2) is the eccentricity tolerance value of the eccentric shaft part (3) to be processed one-fourth to one-third of that. 4.根据权利要求1所述的车削偏心轴类零件的专用夹具,其特征在于,所述偏心套(2)与待加工偏心轴类零件(3)的安装配合为H6/h6。4. The special fixture for turning eccentric shaft parts according to claim 1, characterized in that the installation fit between the eccentric sleeve (2) and the eccentric shaft parts (3) to be processed is H6/h6. 5.根据权利要求1所述的车削偏心轴类零件的专用夹具,其特征在于,所述偏心套(2)与待加工偏心轴类零件(3)相接触面的表面粗糙度大于Ra0.8。5. The special fixture for turning eccentric shaft parts according to claim 1, characterized in that the surface roughness of the contact surface between the eccentric sleeve (2) and the eccentric shaft parts (3) to be processed is greater than Ra0.8 .
CN2009202102146U 2009-09-25 2009-09-25 A special fixture for turning eccentric shaft parts Expired - Fee Related CN201511254U (en)

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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102501116A (en) * 2011-11-10 2012-06-20 大连永明数控机床有限公司 Pneumatic fixture for lathe
CN102848145A (en) * 2012-08-29 2013-01-02 苏州市意可机电有限公司 Eccentric shaft machining process
CN103465061A (en) * 2013-09-23 2013-12-25 苏州凯欧机械科技有限公司 Novel special shaft sleeve type eccentric clamping device
CN103692323A (en) * 2013-12-12 2014-04-02 武汉中冶易新科技有限公司 Device suitable for lathe and grinding machine to jointly process eccentric sleeve
CN103722423A (en) * 2012-10-11 2014-04-16 宝钢特钢有限公司 Clamp and method for machining seamless steel tube cold rolling mill roll bearings through lathe
CN104128751A (en) * 2014-04-11 2014-11-05 中国水利水电第十一工程局有限公司 Eccentric tip concentric hole eccentric shaft machining manufacturing method
CN105058136A (en) * 2015-08-19 2015-11-18 英瑞克自动化有限公司 Eccentric shaft clamping positioner
CN106862971A (en) * 2017-02-21 2017-06-20 苏州鑫强精密机械有限公司 A kind of processing method of eccentric shaft part
CN114289749A (en) * 2021-12-17 2022-04-08 山西平阳重工机械有限责任公司 Clamp for machining eccentric excircle and clamping method
CN116000323A (en) * 2023-02-23 2023-04-25 江苏兴锻智能装备科技有限公司 Eccentric shaft machining equipment with posture adjusting function

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102501116A (en) * 2011-11-10 2012-06-20 大连永明数控机床有限公司 Pneumatic fixture for lathe
CN102848145A (en) * 2012-08-29 2013-01-02 苏州市意可机电有限公司 Eccentric shaft machining process
CN102848145B (en) * 2012-08-29 2014-02-19 苏州市意可机电有限公司 Eccentric shaft machining process
CN103722423A (en) * 2012-10-11 2014-04-16 宝钢特钢有限公司 Clamp and method for machining seamless steel tube cold rolling mill roll bearings through lathe
CN103465061A (en) * 2013-09-23 2013-12-25 苏州凯欧机械科技有限公司 Novel special shaft sleeve type eccentric clamping device
CN103692323A (en) * 2013-12-12 2014-04-02 武汉中冶易新科技有限公司 Device suitable for lathe and grinding machine to jointly process eccentric sleeve
CN104128751A (en) * 2014-04-11 2014-11-05 中国水利水电第十一工程局有限公司 Eccentric tip concentric hole eccentric shaft machining manufacturing method
CN105058136A (en) * 2015-08-19 2015-11-18 英瑞克自动化有限公司 Eccentric shaft clamping positioner
CN106862971A (en) * 2017-02-21 2017-06-20 苏州鑫强精密机械有限公司 A kind of processing method of eccentric shaft part
CN114289749A (en) * 2021-12-17 2022-04-08 山西平阳重工机械有限责任公司 Clamp for machining eccentric excircle and clamping method
CN116000323A (en) * 2023-02-23 2023-04-25 江苏兴锻智能装备科技有限公司 Eccentric shaft machining equipment with posture adjusting function

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Granted publication date: 20100623

Termination date: 20120925