CN201102079Y - Three-jaw self-centering chuck - Google Patents
Three-jaw self-centering chuck Download PDFInfo
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- CN201102079Y CN201102079Y CNU2007202012954U CN200720201295U CN201102079Y CN 201102079 Y CN201102079 Y CN 201102079Y CN U2007202012954 U CNU2007202012954 U CN U2007202012954U CN 200720201295 U CN200720201295 U CN 200720201295U CN 201102079 Y CN201102079 Y CN 201102079Y
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- 210000000078 claw Anatomy 0.000 claims description 10
- 230000001186 cumulative effect Effects 0.000 abstract description 3
- 238000004904 shortening Methods 0.000 abstract 1
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- 238000003754 machining Methods 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
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Abstract
本实用新型公开了一种机械加工技术领域中用于大批量异形工件加工的三爪自定心卡盘,解决了现有技术中加工异形工件时辅助时间长,加工效率低,劳动强度大,不适合批量加工的缺点,该装置包括三个联动的卡爪,在卡爪上固定设置有异形工件装夹夹具,异形工件装夹夹具分为三部分,这三部分分别固定在三个卡爪上,当这三部分闭合时,异形工件装夹夹具的装夹孔与所加工异形工件的装夹面相适配。使用该夹具加工时能够根据异形工件的形状自动定位找正,大大缩短了加工时的辅助时间,降低了装夹时的累计误差,提高了加工精度,并且根据不同形状的异形工件,可使用不同规格的夹具芯,可广泛用于大批量的异形工件的加工。
The utility model discloses a three-jaw self-centering chuck for processing large quantities of special-shaped workpieces in the field of mechanical processing technology, which solves the shortcomings of long auxiliary time, low processing efficiency, high labor intensity and unsuitability for batch processing in the prior art when processing special-shaped workpieces. The device includes three linked clamping jaws, on which a special-shaped workpiece clamping fixture is fixedly arranged. The special-shaped workpiece clamping fixture is divided into three parts, which are respectively fixed on three clamping jaws. When the three parts are closed, the clamping hole of the special-shaped workpiece clamping fixture is matched with the clamping surface of the processed special-shaped workpiece. When the clamping fixture is used for processing, it can automatically locate and align according to the shape of the special-shaped workpiece, greatly shortening the auxiliary time during processing, reducing the cumulative error during clamping, and improving the processing accuracy. In addition, according to the different shapes of the special-shaped workpieces, different specifications of the clamping core can be used, which can be widely used for processing large quantities of special-shaped workpieces.
Description
技术领域 technical field
本实用新型涉及机械加工技术领域,特别是涉及一种带加工异形工件的装夹装置的三爪自定心卡盘。The utility model relates to the technical field of mechanical processing, in particular to a three-jaw self-centering chuck with a clamping device for processing special-shaped workpieces.
背景技术 Background technique
异形工件的加工方法通常有三种,一种是在普通车床上使用四爪卡盘装夹工件,然后使用百分表对工件进行单件找正,最后再进行加工。另一种方法是直接用车床上的三爪自定心卡盘进行装夹异形工件,采用在卡爪位置垫垫片的方法进行找正,然后进行加工。还有一种是采用花盘进行加工,对于形状比较复杂的工件多使用花盘进行装夹加工。There are usually three processing methods for special-shaped workpieces. One is to use a four-jaw chuck to clamp the workpiece on an ordinary lathe, and then use a dial gauge to align the workpiece in a single piece, and then process it. Another method is to directly use the three-jaw self-centering chuck on the lathe to clamp the special-shaped workpiece, and use the method of padding the jaws to align and then process. Another is to use a faceplate for processing, and for workpieces with more complex shapes, a faceplate is often used for clamping and processing.
采用四爪卡盘装夹加工异形工件,在装夹时必须根据工件的形状调整四爪卡盘上的每个卡爪,把工件固定在卡盘上,用百分表进行找正,根据百分表的测量情况进行调整卡爪,最后装夹牢固,从而达到找正的目的。但在加工过程中,当一个工件的一道工序加工完成后,加工下一个工件的同一道工序还需要重新装夹,用百分表进行找正,导致加工效率低下。直接用三爪自定心卡盘进行装夹异形工件,将工件固定在卡盘上后使用百分表找正,因卡爪是同步运行,所以只能根据百分表测量情况在卡爪位置垫垫片的方法进行找正。这会造成工件的加工精度不高,而且该方法只能加工简单的异形工件。使用花盘进行加工,一般比较复杂的工件才会使用花盘装夹工件,而工件的装夹找正方式和四爪卡盘基本相同,但由于工件较复杂,所以装夹找正的时间会比较长。使得采用花盘加工的效率同样很低。Using a four-jaw chuck to clamp and process special-shaped workpieces, each jaw on the four-jaw chuck must be adjusted according to the shape of the workpiece during clamping, the workpiece is fixed on the chuck, and the dial indicator is used for alignment. According to the measurement situation of the sub-meter, adjust the claws, and finally clamp firmly, so as to achieve the purpose of alignment. However, in the process of processing, when one process of one workpiece is processed, the same process of processing the next workpiece needs to be re-clamped, and the dial indicator is used for alignment, resulting in low processing efficiency. Directly use the three-jaw self-centering chuck to clamp the special-shaped workpiece. After fixing the workpiece on the chuck, use the dial indicator to find the alignment. Because the jaws run synchronously, it can only be positioned at the jaw position according to the measurement of the dial indicator. The method of shim is used for alignment. This will cause the processing accuracy of the workpiece is not high, and this method can only process simple special-shaped workpieces. Use the faceplate for processing. Generally, the more complicated workpieces will be clamped by the faceplate. The clamping and alignment method of the workpiece is basically the same as that of the four-jaw chuck. However, because the workpiece is more complicated, the time for clamping and alignment will be longer. . Make the efficiency that adopts faceplate processing to be very low equally.
以上几种方法,在加工异形工件时辅助时间长,加工效率低,劳动强度大,不适合批量加工。The above methods have long auxiliary time, low processing efficiency and high labor intensity when processing special-shaped workpieces, and are not suitable for batch processing.
实用新型内容Utility model content
本实用新型所要解决的技术问题是提供一种用于大批量的异形工件加工的三爪自定心卡盘。The technical problem to be solved by the utility model is to provide a three-jaw self-centering chuck for processing large batches of special-shaped workpieces.
本实用新型解决其技术问题所采用的技术方案是:三爪自定心卡盘,包括三个联动的卡爪,在卡爪上固定设置有异形工件装夹夹具,异形工件装夹夹具分为三部分,这三部分分别固定在三个卡爪上,当这三部分闭合时,异形工件装夹夹具的装夹孔与所加工异形工件的装夹面相适配。The technical solution adopted by the utility model to solve the technical problem is: a three-jaw self-centering chuck, including three linked jaws, and a special-shaped workpiece clamping fixture is fixedly arranged on the jaws, and the special-shaped workpiece clamping fixture is divided into Three parts, the three parts are respectively fixed on the three jaws, when the three parts are closed, the clamping hole of the special-shaped workpiece clamping fixture is adapted to the clamping surface of the processed special-shaped workpiece.
所述的异形工件装夹夹具包括夹具外套和夹具芯,夹具外套安装在卡爪上,夹具芯安装在夹具外套上,并设置有装夹孔。The clamping fixture for the special-shaped workpiece includes a clamping jacket and a clamping core. The clamping jacket is installed on the jaws, and the clamping core is installed on the clamping jacket and is provided with a clamping hole.
所述的夹具外套为圆环型,并设置有夹具芯安装面。The clamp jacket is in the shape of a ring, and is provided with a clamp core mounting surface.
所述夹具芯为圆环型,环芯为装夹孔。The clamp core is ring-shaped, and the ring core is a clamping hole.
所述的夹具外套与卡爪通过连接螺栓联接,而且夹具芯与夹具外套通过连接螺栓联接。The clamp outer and claw are connected by connecting bolts, and the clamp core and the clamp outer are connected by connecting bolts.
本实用新型的有益效果是,使用该装置加工时不需要进行装夹找正,能够根据异形工件的形状自动定位找正,大大缩短了加工时的辅助时间,降低了装夹时的累计误差,提高了加工精度,可广泛用于大批量的异形工件的加工,并且根据不同形状的异形工件,可使用不同规格的夹具芯。The beneficial effect of the utility model is that the device does not need to be clamped and aligned during processing, and can be automatically positioned and aligned according to the shape of the special-shaped workpiece, which greatly shortens the auxiliary time during processing and reduces the cumulative error during clamping. The processing accuracy is improved, and it can be widely used in the processing of large quantities of special-shaped workpieces, and according to different shapes of special-shaped workpieces, different specifications of jig cores can be used.
附图说明 Description of drawings
本实用新型包括如下6幅附图:The utility model includes the following 6 drawings:
图1是本实用新型主视图;Fig. 1 is a front view of the utility model;
图2是本实用新型的左视图;Fig. 2 is a left view of the utility model;
图3是本实用新型的夹具外套的主视图;Fig. 3 is the front view of the clamp jacket of the present utility model;
图4是本实用新型的夹具外套的左视图;Fig. 4 is the left side view of the clamp jacket of the present utility model;
图5是本实用新型的夹具芯的主视图;Fig. 5 is the front view of the clamp core of the present utility model;
图6是本实用新型的夹具芯的左视图。Fig. 6 is a left side view of the clamp core of the present invention.
图中零部件、部件及编号如下:异形工件装夹夹具1、卡爪2、夹具外套3、夹具芯4、装夹孔5、夹具芯安装面6和环面7。Parts, parts and numbers in the figure are as follows: special-shaped
具体实施方式 Detailed ways
下面结合附图和实施例对本实用新型进一步说明。Below in conjunction with accompanying drawing and embodiment the utility model is further described.
如图1和图2所示,三爪自定心卡盘,包括三个联动的卡爪2,在卡爪2上固定设置有异形工件装夹夹具1,异形工件装夹夹具1分为三部分,这三部分分别固定在三个卡爪2上,当这三部分闭合时,异形工件装夹夹具1的装夹孔5与所加工异形工件的装夹面相适配。异形工件装夹夹具1的这三部分与三爪自定心卡盘上的三个卡爪2分别连接成为一个整体,在卡爪2移动时能与卡爪2同步运动,达到自动定心的效果。在加工工件时,把异形工件装夹夹具1安装到三爪自定心卡盘的卡爪2上,再把工件装夹到装夹孔5中,然后使用卡盘夹紧,使工件自动定位找正,再使用该夹具芯4装夹工件进行加工。使用该装置加工时不需要进行装夹找正,能够根据异形工件的形状自动定位找正,大大缩短了加工时的辅助时间,降低了装夹时的累计误差,提高了加工精度,可广泛用于大批量的异形工件的加工。As shown in Figure 1 and Figure 2, the three-jaw self-centering chuck includes three linked
所述的异形工件装夹夹具1包括夹具外套3和夹具芯4,夹具外套3安装在卡爪2上,夹具芯4安装在夹具外套3上,并设置有装夹孔5。夹具芯4可以根据不同的工件设计出不同形状的装夹孔5,而且夹具芯4可以拆卸,根据不同的工件,可以更换不同的夹具芯4。The special-shaped
如图3、图4、图5和图6所示,夹具外套3为圆环型,并设置有夹具芯安装面6。夹具芯4为圆环型,环芯为装夹孔5。夹具外套3通过圆环型的环面7安装在卡爪2上,夹具芯安装面6用于夹具芯4的安装和定位,而且圆环型容易加工,能更好的控制异形工件装夹夹具1的加工精度。夹具外套3的环面7和卡爪2上设置有相对应的螺栓孔,夹具外套3与卡爪2通过螺栓孔利用螺栓联接,而且夹具外套3的安装面6与夹具芯4设置有相对应的螺栓孔,夹具芯4与夹具外套3通过螺栓孔利用螺栓联接。通过这种螺栓连接,对于磨损严重达不到要求的夹具芯4可以拆出,更换十分方便,还可以根据不同的工件,更换不同的夹具芯4。As shown in FIG. 3 , FIG. 4 , FIG. 5 and FIG. 6 , the clamp
实施例Example
以椭圆形工件加工为例,结合附图1和附图2,在加工时,把夹具外套3安装到三爪卡盘的卡爪2上,选用合适的夹具芯4安装到夹具外套3上,然后把椭圆形工件放入夹具芯4的装夹孔5中,转动卡盘的夹紧机构就能将椭圆形工件装夹牢固并达到自动定位,再进行加工。Taking the processing of an elliptical workpiece as an example, in combination with accompanying
Claims (6)
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| Application Number | Priority Date | Filing Date | Title |
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| CNU2007202012954U CN201102079Y (en) | 2007-11-07 | 2007-11-07 | Three-jaw self-centering chuck |
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| CNU2007202012954U CN201102079Y (en) | 2007-11-07 | 2007-11-07 | Three-jaw self-centering chuck |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102500668A (en) * | 2011-10-28 | 2012-06-20 | 江苏宏丰奥凯机电有限公司 | High-pressure seamless steel pipe elbow clamp for engine |
| CN102632264A (en) * | 2012-04-28 | 2012-08-15 | 苏州市达圣机械有限公司 | Machining method for square work-piece |
| CN101579823B (en) * | 2009-06-19 | 2013-06-05 | 天津赛瑞机器设备有限公司 | Processing method of special-shaped workpiece |
| CN104296985A (en) * | 2014-10-21 | 2015-01-21 | 北京强度环境研究所 | Device for achieving loading of section of special-shaped structure |
| CN104708046A (en) * | 2013-12-12 | 2015-06-17 | 铜陵市永生机电制造有限责任公司 | Method for clamping square bar on three-jaw self-centering chuck |
| CN104827422A (en) * | 2015-05-21 | 2015-08-12 | 河南航天精工制造有限公司 | Nut testing apparatus and tester with nut testing apparatus |
| CN107433343A (en) * | 2016-05-26 | 2017-12-05 | 柳州正盛科技有限公司 | Finish the cylindrical hydraulic tool chuck of generator amature |
| CN109366081A (en) * | 2018-12-21 | 2019-02-22 | 山东镭鸣数控激光装备有限公司 | It is a kind of for clamping the tooling of irregular workpiece |
| CN110614738A (en) * | 2019-09-27 | 2019-12-27 | 广东铭利达科技有限公司 | Combined die |
| CN110774038A (en) * | 2019-10-14 | 2020-02-11 | 重庆长安工业(集团)有限责任公司 | Thin-wall special-shaped workpiece clamp |
-
2007
- 2007-11-07 CN CNU2007202012954U patent/CN201102079Y/en not_active Expired - Fee Related
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101579823B (en) * | 2009-06-19 | 2013-06-05 | 天津赛瑞机器设备有限公司 | Processing method of special-shaped workpiece |
| CN102500668A (en) * | 2011-10-28 | 2012-06-20 | 江苏宏丰奥凯机电有限公司 | High-pressure seamless steel pipe elbow clamp for engine |
| CN102632264A (en) * | 2012-04-28 | 2012-08-15 | 苏州市达圣机械有限公司 | Machining method for square work-piece |
| CN104708046A (en) * | 2013-12-12 | 2015-06-17 | 铜陵市永生机电制造有限责任公司 | Method for clamping square bar on three-jaw self-centering chuck |
| CN104296985A (en) * | 2014-10-21 | 2015-01-21 | 北京强度环境研究所 | Device for achieving loading of section of special-shaped structure |
| CN104827422A (en) * | 2015-05-21 | 2015-08-12 | 河南航天精工制造有限公司 | Nut testing apparatus and tester with nut testing apparatus |
| CN107433343A (en) * | 2016-05-26 | 2017-12-05 | 柳州正盛科技有限公司 | Finish the cylindrical hydraulic tool chuck of generator amature |
| CN109366081A (en) * | 2018-12-21 | 2019-02-22 | 山东镭鸣数控激光装备有限公司 | It is a kind of for clamping the tooling of irregular workpiece |
| CN109366081B (en) * | 2018-12-21 | 2023-09-19 | 山东镭鸣数控激光装备有限公司 | Tool for clamping irregular workpiece |
| CN110614738A (en) * | 2019-09-27 | 2019-12-27 | 广东铭利达科技有限公司 | Combined die |
| CN110774038A (en) * | 2019-10-14 | 2020-02-11 | 重庆长安工业(集团)有限责任公司 | Thin-wall special-shaped workpiece clamp |
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Owner name: PANGANG GROUP STEEL VANADIUM + TITANIUM CO., LTD. Free format text: FORMER NAME: PANZHIHUA NEW STEEL + VANADIUM CO., LTD. |
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| CP01 | Change in the name or title of a patent holder |
Address after: 617067 science and Technology Department, Pangang village, Xiangyang Village, East District, Panzhihua, Sichuan Patentee after: Pangang Group Steel Vanadium & Titanium Co., Ltd. Address before: 617067 science and Technology Department, Pangang village, Xiangyang Village, East District, Panzhihua, Sichuan Patentee before: Panzhihua New Steel & Vanadium Co., Ltd. |
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Granted publication date: 20080820 Termination date: 20121107 |