CN101579823B - Processing method of special-shaped workpiece - Google Patents
Processing method of special-shaped workpiece Download PDFInfo
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- CN101579823B CN101579823B CN 200910069334 CN200910069334A CN101579823B CN 101579823 B CN101579823 B CN 101579823B CN 200910069334 CN200910069334 CN 200910069334 CN 200910069334 A CN200910069334 A CN 200910069334A CN 101579823 B CN101579823 B CN 101579823B
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Abstract
The invention relates to a processing method of a special-shaped workpiece, belonging to the technical field of machine tool processing. The processing method of a special-shaped workpiece carries outworkpiece processing on a machine tool. The method is characterized in that a tooling mode is adopted to carry out processing, a tooling is assembled on the machine tool, a workpiece is assembled on the tooling, and special-shaped workpiece processing is carried out on the machine tool after fastening. The invention provides a tooling with convenient chucking and fast alignment, and has the advantages of easy processing, low production cost, high production efficiency, high processing precision and the like.
Description
Technical field
The invention belongs to the machine tooling technical field, particularly relate to a kind of processing method of special-shaped workpiece.
Background technology
At present, in the special-shaped workpiece process, the centering difficulty wastes time and energy, and production efficiency is low.High-speed wire rolling production line passage cover plate special-shaped workpiece, conventional equipment is difficult to meet the demands, the conventional machining method of this class workpiece is to adopt numerical control borer, adjust centering with hand jack, pressing plate is installed, and utilizes right-angle milling head, and rotary table is processed through the centering that repeatedly is installed, as processing according to this kind method, be the 20H left and right man-hour of every.This processing method production efficiency is low, can't satisfy actual processing needs at all, and has the technical problems such as the machining accuracy of workpiece is low.
Summary of the invention
The present invention provides a kind of processing method of special-shaped workpiece for solving problems of the prior art.
The purpose of this invention is to provide a kind of handling ease, convenience, the centering frock efficiently that is installed, production efficiency is high, the processing method of special-shaped workpiece of machining accuracy high.
The technical scheme that processing method of special-shaped workpiece of the present invention is taked is:
A kind of processing method of special-shaped workpiece carries out workpiece processing on lathe, be characterized in: adopt the frock mode to process, frock is assemblied on lathe, workpiece is assemblied on frock, the fastening rear special-shaped workpiece processing of carrying out on lathe.
Processing method of special-shaped workpiece of the present invention can also adopt following technical measures:
Described processing method of special-shaped workpiece is characterized in: when frock is assemblied on lathe, carry out the frock centering, it is motionless that workpiece machines rear frock, and the dismounting workpiece carries out new workpiece processing.
Described processing method of special-shaped workpiece is characterized in: adopt the frock mode to add man-hour, workpiece process is pipeline system, and frock quantity is 2-4.
Described processing method of special-shaped workpiece is characterized in: when workpiece was assemblied on frock, frock was provided with the locating shaft corresponding with workpiece, the location is strong or dowel hole.
Described processing method of special-shaped workpiece is characterized in: when workpiece is assemblied on frock, with bolt with workpiece and frock are fastening put together on together with.
The advantage that the present invention has and good effect:
Processing method of special-shaped workpiece, owing to having adopted the brand-new technical scheme of the present invention, by using frock, make former workpiece processing on numerical control device be able to process on conventional equipment, saved a large amount of costs, in addition by decomposing manufacturing procedure, adopt the mode of pipelining, greatly improved operating efficiency, shortened the process-cycle, approximately the processing of a workpiece just can be completed in the 8h left and right, has improved twice than common process method efficient many.
Frock reasonable in design is very important when processing profiled workpiece, not only can guarantee workpiece accuracy, also can raise the efficiency; Suitably decompose procedure of processing, adopt the operating type of streamline, helpful for the raising of operating efficiency, especially effect is more obvious for batch spare.
Description of drawings
Fig. 1 is that 1# frock of the present invention is used view;
Fig. 2 is 1# tool structure schematic diagram of the present invention;
Fig. 3 is that 2# frock of the present invention is used view;
Fig. 4 is 2# tool structure schematic diagram of the present invention;
Fig. 5 is that 1# frock of the present invention is used the state schematic three dimensional views;
Fig. 6 is that 2# frock of the present invention is used the state schematic three dimensional views;
Fig. 7 is the Workpiece structure schematic diagram;
Fig. 8 is the A-A cross-sectional view of Fig. 7.
In figure, 1, the 1# frock, 1-1, base, 1-2, locating shaft, 1-3, closing bolt, 1-4, locking briquetting, 1-5, clamping screw, 2, the 2# frock, 2-1, base, 2-2, positioning half-axle, 2-3, closing bolt, 2-4, hold-down bolt, 2-5, positioning key, 3, workpiece.
The specific embodiment
For further understanding summary of the invention of the present invention, Characteristic, hereby exemplify following examples, and be described with reference to the accompanying drawings as follows:
See also accompanying drawing 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6, Fig. 7 and Fig. 8.
Embodiment
A kind of processing method of special-shaped workpiece adopts the frock mode to process, and first frock is assemblied on lathe, carries out the frock centering, then workpiece is assemblied on frock, the fastening rear special-shaped workpiece processing of carrying out on lathe.It is motionless that workpiece machines rear frock, and the dismounting workpiece carries out new workpiece processing.Pipeline system is adopted in workpiece processing, and A and B frock are arranged on two lathes, and when workpiece was assemblied on frock, frock was provided with the locating shaft corresponding with workpiece or keyway.When workpiece is assemblied on frock, with bolt with workpiece and frock are fastening put together on together with.
Concrete design and process are as follows:
1, the design of frock:
Operating position by this part can be known, the C shape groove that this workpiece uses the position to locate for " working position-B ".High-speed rod passes through in this C shape groove, these workpiece 3 blanks are that the QT800 essence is cast work, dimensional accuracy is very high, and this C shape groove inside dimension and do not require processing, design frock so select the inboard of this C shape groove as positioning datum, process " working position-A ", the Fixture Design scheme as shown in Figure 2.Select a φ 60mm according to the size of C shape groove, the axle of long 1000mm positions, and an auxiliary corresponding base 1-1 is used for and locating shaft 1-2 and lay workpiece, as shown in Figure 2.Why select the bolt handle and mode stationary positioned axle and do not select the mode that is welded and fixed, reason is to consider that welding deformation can be on affecting the precision of frock.
This frock is " 1# frock ", this 1# frock 1 mainly by base 1-1, locating shaft 1-2, close bolt 1-3, several parts such as locking briquetting 1-4, clamping screw 1-5 form, non-standard all obtains by processing method, has so just guaranteed the required precision of frock.
Required frock is as shown in Figure 4 when " working position-B " in processing, " working position-A " survives at this moment, the frock of this step is mainly to have utilized to process the semicircle cambered surface that survives and position for benchmark, consider that the mutual changing of the relative positions may occur for workpiece 3 and frock, utilizing has these characteristics of a keyway on workpiece 3, added a positioning key on semiaxis.So just, guaranteed the precision of the relative position size of workpiece.This frock is " 2# frock ", and 2# frock 2 is by base 2-1, positioning half-axle 2-2, partly form closing bolt 2-3, hold-down bolt 2-4, positioning key 2-5 etc., still adopt the bolt handle and mode fix the location and use semiaxis, guaranteed the required precision of frock.
2, process:
Above-mentioned frock has been arranged, and the processing of this workpiece just can realize on common boring machine.The processing at A, B two positions is placed on different equipment carries out, at first frock is installed to and adjusts centering on equipment, later each workpiece loading and unloading, frock is motionless, saved a large amount of centering time, adopted the mode of pipelining to process, and then reduce unnecessary expenditure of time, increase work efficiency, shorten the process-cycle.
The processing at " A position ", at first workpiece is installed on " 1# frock ", the use state sees accompanying drawing 1, accompanying drawing 5 for details, consider between locating shaft and C shape groove gapped, require when therefore being installed centering a side and the tooling shaft of C shape groove are close to, later on each workpiece is all that same position and tooling shaft are close to and get final product, and procedure of processing is as follows:
A. mill and upper cover handle and contact-making surface, 1.5mm ladder platform is not first processed, and mills closing the bolt plane, protects size 50;
B. bore 13 of 10-φ and bolt hole;
C. lead upper cover, bolt, nut, packing ring and handle and install, two places, boring A position φ 110 hole become;
D. shed upper cover, mill the 120 wide axle bed 1.5mm of place ladder platforms and 14H9 keyway.
The processing at " B position " is installed on workpiece on " 2# frock ", and the use state sees accompanying drawing 3, accompanying drawing 6 for details, and centering is with four machined surfaces one-tenth of molding cutter processing C shape groove edge position.
Claims (4)
1. processing method of special-shaped workpiece, carry out workpiece processing on lathe, it is characterized in that: adopt the frock mode to process, frock is assemblied on lathe, carry out the frock centering, workpiece is assemblied on frock, the fastening rear special-shaped workpiece processing of carrying out on lathe, it is motionless that workpiece machines rear frock, and the dismounting workpiece carries out new workpiece processing; The frock utilization has been processed the semicircle cambered surface that survives and has been positioned for benchmark, utilizes keyway on workpiece, has added a positioning key on semiaxis; Frock adopts bolt that the mode of closing is fixed positioning half-axle by base, positioning half-axle, consist of closing bolt, hold-down bolt, positioning key, has guaranteed the required precision of frock.
2. processing method of special-shaped workpiece according to claim 1 is characterized in that: adopt the frock mode to add man-hour, workpiece process is pipeline system, and frock quantity is 2-4.
3. processing method of special-shaped workpiece according to claim 1, it is characterized in that: when workpiece was assemblied on frock, frock was provided with the positioning half-axle corresponding with workpiece, positioning key or dowel hole.
4. processing method of special-shaped workpiece according to claim 1 is characterized in that: when workpiece is assemblied on frock, with bolt with workpiece and frock are fastening put together on together with.
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| Application Number | Priority Date | Filing Date | Title |
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| CN 200910069334 CN101579823B (en) | 2009-06-19 | 2009-06-19 | Processing method of special-shaped workpiece |
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| CN 200910069334 CN101579823B (en) | 2009-06-19 | 2009-06-19 | Processing method of special-shaped workpiece |
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| CN101579823A CN101579823A (en) | 2009-11-18 |
| CN101579823B true CN101579823B (en) | 2013-06-05 |
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Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101856792A (en) * | 2010-06-21 | 2010-10-13 | 昆山致贸精密模具有限公司 | Jig for auxiliary processing special-shaped parts |
| CN102091914B (en) * | 2010-12-10 | 2012-05-23 | 孙效 | Processing technology of two intersected cylinders |
| CN102501105B (en) * | 2011-11-01 | 2013-10-23 | 上海幸福摩托车有限公司 | Clamp for oil pump processing and oil pump processing method |
| CN104190980B (en) * | 2014-07-30 | 2016-10-05 | 梧州市旺捷机械制造有限公司 | Connect the boring method of seat |
| CN107962350B (en) * | 2017-11-13 | 2019-08-20 | 昆山市福玛精密钣金有限公司 | More basic point formula branch piece high-precision processing technologys |
| CN109807653A (en) * | 2018-12-26 | 2019-05-28 | 沈阳富创精密设备有限公司 | The clamping and positioning process of more inclined-plane parts |
| CN114570987A (en) * | 2022-03-04 | 2022-06-03 | 北京星航机电装备有限公司 | Processing method of special-shaped structure inorganic phenolic aerogel part |
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| CN2478727Y (en) * | 2000-11-08 | 2002-02-27 | 岳少敏 | Six-coordinate numerial control cutter grinding machine |
| CN2631821Y (en) * | 2003-06-20 | 2004-08-11 | 中国重型汽车集团有限公司 | Apparatus for machining X hole of axle on shell of differential |
| CN2715397Y (en) * | 2004-06-22 | 2005-08-03 | 张海建 | Special fixture for manufacturing connection conductor parts |
| CN101032796A (en) * | 2006-03-10 | 2007-09-12 | 鸿富锦精密工业（深圳）有限公司 | Forming method and clamp |
| CN201102079Y (en) * | 2007-11-07 | 2008-08-20 | 攀枝花新钢钒股份有限公司 | Three-paw self-centering chuck |
| CN201189610Y (en) * | 2008-04-28 | 2009-02-04 | 南京数控机床有限公司 | Clamper for positioning and clamping abnormal form part on lathe |
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2009
- 2009-06-19 CN CN 200910069334 patent/CN101579823B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2478727Y (en) * | 2000-11-08 | 2002-02-27 | 岳少敏 | Six-coordinate numerial control cutter grinding machine |
| CN2631821Y (en) * | 2003-06-20 | 2004-08-11 | 中国重型汽车集团有限公司 | Apparatus for machining X hole of axle on shell of differential |
| CN2715397Y (en) * | 2004-06-22 | 2005-08-03 | 张海建 | Special fixture for manufacturing connection conductor parts |
| CN101032796A (en) * | 2006-03-10 | 2007-09-12 | 鸿富锦精密工业（深圳）有限公司 | Forming method and clamp |
| CN201102079Y (en) * | 2007-11-07 | 2008-08-20 | 攀枝花新钢钒股份有限公司 | Three-paw self-centering chuck |
| CN201189610Y (en) * | 2008-04-28 | 2009-02-04 | 南京数控机床有限公司 | Clamper for positioning and clamping abnormal form part on lathe |
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