CN102848145B - Eccentric shaft machining process - Google Patents

Eccentric shaft machining process Download PDF

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Publication number
CN102848145B
CN102848145B CN201210312330.5A CN201210312330A CN102848145B CN 102848145 B CN102848145 B CN 102848145B CN 201210312330 A CN201210312330 A CN 201210312330A CN 102848145 B CN102848145 B CN 102848145B
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China
Prior art keywords
smart car
eccentric
processing
eccentric shaft
design
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CN201210312330.5A
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CN102848145A (en
Inventor
高俊
邵光勇
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Jiangsu Yike Aviation Technology Co ltd
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SUZHOU YIKE ELECTROMECHANICAL CO Ltd
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Abstract

The invention discloses a processing technology of an eccentric shaft, which comprises the following steps: the surface hardness reaches HRC 30-40; secondly, rough turning: processing two end faces of the blank, wherein the length of the blank reaches the size required by the design, the two end faces are exposed to light, and a central hole is drilled; thirdly, finish turning: processing the excircle of the shaft, and processing all excircles into the size required by design; fourthly, fine milling: milling a plane on the shaft body according to the design requirement; fifth, surface treatment: removing burrs and blackening; sixthly, packaging and warehousing: coating antirust oil on the eccentric shaft, and individually packaging by using an air bubble bag for warehousing. By the mode, the eccentric shaft can be rapidly, simply and conveniently machined, machining efficiency is improved, labor cost is reduced, and productivity is improved.

Description

A kind of eccentric axis processing technique
Technical field
The present invention relates to machining process, more particularly to a kind of eccentric axis processing technique.
Background technology
Traditional eccentric shaft processing method has following several, a kind of method is the method in the two ends centering of axle and eccentric centre bore using jig boring machine, it is impracticable in the case of eccentric throw very little, the eccentric throw precision of eccentric shaft depends on the precision of institute's centering and eccentric centre bore, once centre bore and eccentric central hole location determine to have adjusted again;Another is that eccentric work piece is processed on tri-claw disk or four paws disk, and this precision of method is low, and often processing a workpiece will reposition, and efficiency is low;Also a kind of processing method is, in axle two ends centering, to be completed with crankshaft grinding machine grinding, and machining accuracy is high, but needs special crankshaft grinding machine, and cost is higher.
The content of the invention
The present invention solves the technical problem of a kind of eccentric axis processing technique is provided, processing eccentric shaft that can be fast and convenient improves processing efficiency reduction labour cost, improves production capacity, is also suitable for producing in enormous quantities.
In order to solve the above technical problems, one aspect of the present invention is:A kind of eccentric axis processing technique, first, heat treatment are provided:Case hardness is set to reach HRC30 ~ 40;Second, it is rough turn:Two end faces of turned blank, length reaches the size of design requirement, and light, and centering are met personally in two ends;3rd, smart car:Process axle cylindrical, size of all Excircle machinings into design requirement;4th, finish-milling:According to design requirement on axle body the plane of milling one;5th, surface treatment:Deburring simultaneously does blackening process;6th, packaging and storage:Antirust oil is applied on eccentric shaft, with the independent packaging and storage of bubble bags.
Preferably, the 3rd step smart car includes the first smart car, the second smart car, the 3rd smart car and the 4th smart car;Each is cylindrical for first finishing processing;The big axial end of second finishing processing reaches design size;3rd smart car is fixed with eccentric fixture, processes eccentric excircle;The 4th small axial end of finishing processing makes axle reach design size length.
The beneficial effects of the invention are as follows:The present invention can be fast and convenient processing eccentric shaft, processing cost is low, improves processing efficiency reduction labour cost, improves production capacity.
Brief description of the drawings
Fig. 1 is the schematic diagram coordinated when processing the off-centre operation of eccentric shaft with eccentric fixture;
Fig. 2 is the schematic diagram of raw material before eccentric shaft processing;
Fig. 3 is the schematic diagram for processing eccentric shaft concentric circles;
Fig. 4 is the schematic diagram for processing eccentric shaft circle
The mark of each part is as follows in accompanying drawing:1st, big shaft end;2nd, eccentric excircle;3rd, small shaft end;4th, eccentric fixture.
Embodiment
Presently preferred embodiments of the present invention is described in detail below in conjunction with the accompanying drawings, so that advantages and features of the invention can be easier to be readily appreciated by one skilled in the art, apparent clearly defined so as to be made to protection scope of the present invention.
Fig. 1 to Fig. 4 is referred to, the embodiment of the present invention includes:
A kind of eccentric axis processing technique, a kind of eccentric axis processing technique, first, heat treatment:Case hardness is set to reach HRC30 ~ 40;Second, it is rough turn:Two end faces of turned blank, length reaches the size of design requirement, and light, and centering are met personally in two ends;3rd step smart car includes the first smart car, the second smart car, the 3rd smart car and the 4th smart car;Each is cylindrical for first finishing processing;The big face of shaft end 1 of second finishing processing reaches design size;3rd smart car eccentric fixture 4 is fixed, and processes eccentric excircle 2;The small end face of shaft end 3 of 4th finishing processing makes axle reach design size length;4th, finish-milling:According to design requirement on axle body the plane of milling one;5th, surface treatment:Deburring simultaneously does blackening process;6th, packaging and storage:Antirust oil is applied on eccentric shaft, with the independent packaging and storage of bubble bags.
The beneficial effects of the invention are as follows:The present invention can be fast and convenient processing eccentric shaft, processing cost is low, and machining accuracy is high, improves processing efficiency, increases production capacity, reduces labour cost.
It the foregoing is only embodiments of the invention; it is not intended to limit the scope of the invention; equivalent structure or equivalent flow conversion that every utilization description of the invention and accompanying drawing content are made; or other related technical fields are directly or indirectly used in, it is included within the scope of the present invention.

Claims (1)

1. a kind of eccentric axis processing technique, it is characterised in that:First, heat treatment:Case hardness is set to reach HRC30 ~ 40;Second, it is rough turn:Two end faces of turned blank, length reaches the size of design requirement, and light, and centering are met personally in two ends;3rd, smart car:Process axle it is cylindrical, all Excircle machinings into design requirement size, smart car include the first smart car, the second smart car, the 3rd smart car and the 4th smart car;Each is cylindrical for first finishing processing;3rd smart car is fixed with eccentric fixture, processes eccentric excircle;The 4th small axial end of finishing processing makes axle reach design size length;4th, finish-milling:According to design requirement on axle body the plane of milling one;5th, surface treatment:Deburring simultaneously does blackening process;6th, packaging and storage:Antirust oil is applied on eccentric shaft, with the independent packaging and storage of bubble bags.
CN201210312330.5A 2012-08-29 2012-08-29 Eccentric shaft machining process Active CN102848145B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201210312330.5A CN102848145B (en) 2012-08-29 2012-08-29 Eccentric shaft machining process

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Application Number Priority Date Filing Date Title
CN201210312330.5A CN102848145B (en) 2012-08-29 2012-08-29 Eccentric shaft machining process

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CN102848145B true CN102848145B (en) 2014-02-19

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Families Citing this family (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103206451B (en) * 2013-01-29 2015-11-18 江苏春兰动力制造有限公司 A kind of method for manufacturing accentric shaft of compressor movement
CN104384853B (en) * 2014-10-21 2016-08-24 中航工业哈尔滨轴承有限公司 A kind of processing method of bronze bearing retainer
CN104439896B (en) * 2014-11-05 2017-03-29 武汉重工铸锻有限责任公司 The processing method that eccentric excircle has the section tube of flange arrangement with boss two ends
CN104942549B (en) * 2015-07-21 2017-03-01 巨轮智能装备股份有限公司 A kind of manufacturing process of robot RV reducer spline eccentric shaft
CN107350499A (en) * 2017-08-16 2017-11-17 哈尔滨汽轮机厂有限责任公司 A kind of eccentric pin processing method
CN113334036A (en) * 2021-07-12 2021-09-03 陕西贤德新能源科技发展有限公司 Machining process for special-shaped shaft with long swing arm

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005205505A (en) * 2004-01-20 2005-08-04 Maruyama Mfg Co Ltd Jig for lathe and lathe
CN201511254U (en) * 2009-09-25 2010-06-23 上海电机学院 Clamp special for turning eccentric shaft parts
CN101890624A (en) * 2010-04-29 2010-11-24 沈平 Method for processing eccentric shaft

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005111593A (en) * 2003-10-06 2005-04-28 Nsk Ltd Chuck device and machining device using the same

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005205505A (en) * 2004-01-20 2005-08-04 Maruyama Mfg Co Ltd Jig for lathe and lathe
CN201511254U (en) * 2009-09-25 2010-06-23 上海电机学院 Clamp special for turning eccentric shaft parts
CN101890624A (en) * 2010-04-29 2010-11-24 沈平 Method for processing eccentric shaft

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
浅议车床加工偏心零件的几种方法;陈凤杰等;《一重技术》;19990331(第1期);第33页-第35页 *
陈凤杰等.浅议车床加工偏心零件的几种方法.《一重技术》.1999,(第1期),第33页-第35页.

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Address after: Spring road Suzhou city Jiangsu province 215000 Xiangcheng District Huang Tai town No. 188

Patentee after: Suzhou Yike Electromechanical Co.,Ltd.

Address before: 215106, Suzhou, Jiangsu, Wuzhong District Province town, Pu Zhuang Road, No. 11, Suzhou City Yi Ke electrical and Mechanical Co., Ltd.

Patentee before: Suzhou Yike Electromechanical Co.,Ltd.

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Address after: 215143 No. 200, Xinxiang Village Road, Huangdai Town, Xiangcheng District, Suzhou City, Jiangsu Province

Patentee after: SUZHOU YIKE ELECTROMECHANICAL Co.,Ltd.

Address before: No. 188 Chunguang Road, Huangdao Town, Xiangcheng District, Suzhou City, Jiangsu Province, 215000

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Address after: 215143 No. 2, shanjiaobang Road, Huangdai Town, Xiangcheng District, Suzhou City, Jiangsu Province

Patentee after: Jiangsu Yike Aviation Technology Co.,Ltd.

Address before: 215143 No. 200, Xinxiang Village Road, Huangdai Town, Xiangcheng District, Suzhou City, Jiangsu Province

Patentee before: SUZHOU YIKE ELECTROMECHANICAL Co.,Ltd.

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