CN201508770U - Automatic deviation rectifying device for foil winding machine - Google Patents

Automatic deviation rectifying device for foil winding machine Download PDF

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Publication number
CN201508770U
CN201508770U CN200920147866XU CN200920147866U CN201508770U CN 201508770 U CN201508770 U CN 201508770U CN 200920147866X U CN200920147866X U CN 200920147866XU CN 200920147866 U CN200920147866 U CN 200920147866U CN 201508770 U CN201508770 U CN 201508770U
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CN
China
Prior art keywords
copper foil
deviation
deviation rectifying
foil coil
coil
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Expired - Fee Related
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CN200920147866XU
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Chinese (zh)
Inventor
蒋元华
郑远
黄宁生
郑小孟
黄远生
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Individual
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Individual
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Priority to CN200920147866XU priority Critical patent/CN201508770U/en
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Publication of CN201508770U publication Critical patent/CN201508770U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

An automatic deviation rectifying device for a foil winding machine comprises a copper foil coil releasing/winding case body and tensioning mechanism (1), a copper foil coil tightening mechanism (2), sliding guide tracks (3, 5), a press roll feeding mechanism (4), a connection crossbeam (6), a deviation detection device (8), an auxiliary supporting guide track (14), and a servo deviation rectifying device (17), wherein the copper foil coil releasing/reeling case body and tensioning mechanism (1), the copper foil coil tightening mechanism (2) and the press roll feeding mechanism (4) are connected to form a rigid body which is hung on the crossbeam (6) through the sliding guide tracks (3, 5). By using the rigid body and the auxiliary supporting guide track (14), the automatic deviation rectifying device can real-time detect deviation signals through the deviation detection device (8) and feed the signals back to a numerical control system and control case (19) which controls the servo deviation rectifying device (17) to drive the rigid body to move upwardly on the sliding guide track to finish automatic deviation rectification. The device moves the entire rigid body formed by connection, reduces the frictional resistance during the deviation rectifying movement of the copper foil, and directly rectifies the deviation generated during coil winding.

Description

The foil winding equipment automatic deviation rectifying device
Affiliated technical field
The utility model patent relates to medium-and-large-sized low voltage winding in transformers winding equipment foil winding equipment.Common medium-and-large-sized low voltage winding in transformers is by thickness 1~4mm, the coiling of width 50~1400mm Copper Foil lead forms, the Copper Foil lead in winding process through paper tinsel lead unwrapping wire, tension force apply, rectify a deviation that adjustment, dedusting, burr are removed, the insulating paper feeding is twined jointly, the Copper Foil lead is sheared the welding of breaking and connecting line end, coil procedure surplus ten finishes.There is inhomogeneities usually in paper tinsel roll of material as lead, for guaranteeing that feeding is even synchronously in the Copper Foil coil winding process, deflection not, the coil arrangement of coiling is concordant, remove and require front and back foil coil spool space of lines parallel, justify align also requires when occurring being offset payingoff mechanism can realize that axis is little and moves.
Background technology
At present, known home and abroad foil winding equipment is usually by frame, payingoff mechanism, lead strainer, dedusting, burr removal mechanism, send that cover mechanism forms surplus insulating paper mechanism, Copper Foil shearing, Copper Foil welding, coil winding and the numerical control operating system ten, said mechanism is divided into: frame, payingoff mechanism, intermediate host part, coil winding, digital control system five bulks make up.Frame is made up of two vertical Vertical board supports at underframe and underframe middle part.Payingoff mechanism contains unwrapping wire case, lead strainer, deviation correction mechanism, is arranged separately in the frame rear portion, does not connect with the central rack riser.Coil winding is at the coil winding machine front end.Complete machine length is between 6~8m.
For guaranteeing that lead is not offset at coil winding, during the coil winding machine manufacturing is installed, to the lead unwrapping wire strainer at rear portion, middle part riser and to go up the position and the space parallel degree of the associated mechanisms installed and anterior coil winding take-up mechanism three parts strict, difficulty is adjusted in device fabrication.
The utility model patent is corrected the coil winding skew that produces because of the device fabrication composition error in real time, has improved the coil winding quality.
Summary of the invention
The utility model patented technology scheme is: receive Copper Foil coil of wire casing and tension mechanism (1), the Copper Foil coil of wire, tightening mechanism (2), rail plate (3) and (5), pressure roller feed mechanism (4) by putting, be connected crossbeam (6), detection offset assembly (8), supplemental support guide rail (14), servo deviation correcting device (17), digital control system and control cabinet (19) form the foil winding equipment automatic deviation rectifying device.This device will put receive Copper Foil coil of wire casing and tension mechanism (1), Copper Foil coil of wire tightening mechanism (2), pressure roller feed mechanism (4) is linked to be rigid unitary, leading (3) through slip is suspended on (5) rail and is connected on the crossbeam (6), be equipped with supplemental support guide rail (14), detect offset signal in real time and feed back to digital control system and control cabinet (19) by detecting offset assembly (8), control servo deviation correcting device (17) and drive rigid unitary mobile automatic deviation correction of finishing on rail plate.
The beneficial effect of the utility model patent is: this device is whole mobile with the rigid unitary that connects into, and the frictional resistance during the correction of minimizing Copper Foil is moved is corrected the skew that the coiling process produces in real time, directly, automatically.Reduce the apparatus processing installation difficulty, improve coil winding productivity ratio and coil winding quality.
Figure of description
Below in conjunction with drawings and Examples the utility model this patent is further specified.
Fig. 1: foil winding equipment automatic deviation rectifying device front view
Fig. 2: foil winding equipment automatic deviation rectifying device vertical view
Among Fig. 1,1. put and receive Copper Foil coil of wire casing and tension mechanism, 2. Copper Foil coil of wire tightening mechanism, 3. rail plate, 4 pressure roller feed mechanism, 5. rail plates, 6. connection crossbeam, 7. the lathe bed riser 8. detects offset assembly, 9. dedusting mechanism, 10. insulating paper guide wheel, 11. Copper Foil cutting mechanisms, 12. Copper Foil winding mechanism, 13. the paper tinsel welder, 14. supplemental support guide rails, 15. frames.
Among Fig. 2,1. put and receive Copper Foil coil of wire casing and tension mechanism, 16. rail plates, 17. servo deviation correcting devices, 7. lathe bed left side riser, the right riser of 18. lathe beds, 19. digital control systems and control cabinet, 20. Copper Foil winding mechanism casings.
Embodiment
Pressure roller feed mechanism (4) is installed in the casing of putting receipts Copper Foil coil of wire casing and tension mechanism (1) to overhang on the cantilever, make to put and receive Copper Foil coil of wire casing and tension mechanism (1) and Copper Foil coil of wire tightening mechanism (2), pressure roller feed mechanism 4 connects into rigid unitary, and the cantilever that casing overhangs is by rail plate (3), (5) and be connected crossbeam (6) connection.Detect offset assembly (8) optoelectronic switch that detects skew is housed, and will detect shifted signal in real time and feed back to digital control system, digital control system is controlled servo deviation correcting device and is driven rigid unitary, finishes the automatic deviation correction function.
For making rigid unitary not cause distortion because of the carrying Copper Foil coil of wire is overweight, receive Copper Foil coil of wire bottom half and Copper Foil coil of wire tightening mechanism cantilever end adds the supplemental support guide rail respectively putting, the slide block of supporting guide moves with rigid unitary.

Claims (1)

1. the foil winding equipment automatic deviation rectifying device is received Copper Foil coil of wire casing and tension mechanism (1) by putting, Copper Foil coil of wire tightening mechanism (2), rail plate (3) and (5), pressure roller feed mechanism (4), connect crossbeam (6), detect offset assembly (8), supplemental support guide rail (14), digital control system and electric cabinet (19), servo deviation correcting device is formed (17), it is characterized in that, to put and receive Copper Foil coil of wire casing and tension mechanism (1), Copper Foil coil of wire tightening mechanism (2), pressure roller feed mechanism (4) is linked to be rigid unitary, be suspended on through rail plate (3) and (5) and be connected on the crossbeam (6), be equipped with supplemental support guide rail (14), by detecting offset assembly (8), digital control system and electric cabinet (19) are controlled servo deviation correcting device (17) and are driven rigid unitary mobile automatic deviation correction of finishing on rail plate.
CN200920147866XU 2009-04-16 2009-04-16 Automatic deviation rectifying device for foil winding machine Expired - Fee Related CN201508770U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN200920147866XU CN201508770U (en) 2009-04-16 2009-04-16 Automatic deviation rectifying device for foil winding machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN200920147866XU CN201508770U (en) 2009-04-16 2009-04-16 Automatic deviation rectifying device for foil winding machine

Publications (1)

Publication Number Publication Date
CN201508770U true CN201508770U (en) 2010-06-16

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN200920147866XU Expired - Fee Related CN201508770U (en) 2009-04-16 2009-04-16 Automatic deviation rectifying device for foil winding machine

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102074349A (en) * 2010-12-08 2011-05-25 冯曙光 Automatic winding machine
CN102522197A (en) * 2011-12-21 2012-06-27 吴江市合成电子机械厂 Automatic-rectification winding machine for mica plates
CN103617885A (en) * 2013-12-20 2014-03-05 广东新昇电业科技股份有限公司 Foil winding machine
CN105742032A (en) * 2014-12-09 2016-07-06 特变电工沈阳变压器集团有限公司 Double-voltage coil for photovoltaic transformer and winding method of double-voltage coil
CN105905657A (en) * 2016-05-27 2016-08-31 广东嘉元科技股份有限公司 Raised grain detection and correction equipment and using method thereof
CN107546030A (en) * 2017-09-28 2018-01-05 浙江冠华电气有限公司 A kind of transformer copper foil coil winding machine

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102074349A (en) * 2010-12-08 2011-05-25 冯曙光 Automatic winding machine
CN102522197A (en) * 2011-12-21 2012-06-27 吴江市合成电子机械厂 Automatic-rectification winding machine for mica plates
CN103617885A (en) * 2013-12-20 2014-03-05 广东新昇电业科技股份有限公司 Foil winding machine
CN103617885B (en) * 2013-12-20 2016-04-06 广东新昇电业科技股份有限公司 A kind of foil winding equipment
CN105742032A (en) * 2014-12-09 2016-07-06 特变电工沈阳变压器集团有限公司 Double-voltage coil for photovoltaic transformer and winding method of double-voltage coil
CN105742032B (en) * 2014-12-09 2018-04-06 特变电工沈阳变压器集团有限公司 A kind of photovoltaic transformer twin voltage coil and its winding method
CN105905657A (en) * 2016-05-27 2016-08-31 广东嘉元科技股份有限公司 Raised grain detection and correction equipment and using method thereof
CN105905657B (en) * 2016-05-27 2017-05-31 广东嘉元科技股份有限公司 Ripple glaze detects correcting apparatus and its application method
CN107546030A (en) * 2017-09-28 2018-01-05 浙江冠华电气有限公司 A kind of transformer copper foil coil winding machine

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C14 Grant of patent or utility model
GR01 Patent grant
C17 Cessation of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20100616

Termination date: 20120416