CN114871613B - Material head and tail welding production line for high-speed stamping material - Google Patents
Material head and tail welding production line for high-speed stamping material Download PDFInfo
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- CN114871613B CN114871613B CN202210649538.XA CN202210649538A CN114871613B CN 114871613 B CN114871613 B CN 114871613B CN 202210649538 A CN202210649538 A CN 202210649538A CN 114871613 B CN114871613 B CN 114871613B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/027—Combined feeding and ejecting devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/20—Storage arrangements; Piling or unpiling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D45/00—Ejecting or stripping-off devices arranged in machines or tools dealt with in this subclass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D55/00—Safety devices protecting the machine or the operator, specially adapted for apparatus or machines dealt with in this subclass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The invention relates to a material head and tail welding production line for high-speed stamping, which comprises a winding mechanism, a welding mechanism and a sorting mechanism which are sequentially arranged front and back, wherein the winding mechanism is provided with two parts, the lower side of the welding mechanism is provided with a guide rail, and the front end of the sorting mechanism is provided with a punching machine. According to the material head and tail welding production line for high-speed stamping, the clamping blocks are arranged on the two sides of the fixed plate and are moved by the screw rods and the driving rods, so that the material tail of the previous material roll and the material head of the next material roll can be aligned quickly, and the fixed plate can be lifted by arranging the air cylinder on the lower side of the fixed plate so as to fix the material roll, and the welding quality of the device to the material roll is improved.
Description
Technical Field
The invention relates to the technical field of punching sheet welding processing, in particular to a material head and tail welding production line for high-speed punching.
Background
The high-speed stamping and welding production line is a stamping processing equipment assembly line designed for improving the stamping efficiency of the stamping, so that the processing efficiency of the stamping processing is greatly improved, the time-saving and labor-saving effects are realized, and the processing quality of the stamping processing is also improved.
In order to ensure the continuity of raw material supply of the high-speed stamping production line, welding equipment is generally used for welding the tail of a previous coil with the head of a next coil, at present, a manual welding mode is generally used for welding the tail of the continuous two coils, in the process, the ends of the two coils are required to be aligned and fixed, and the movable welding equipment is required to be controlled, so that the connection operation of the coils is complex, the processing efficiency of the high-speed stamping production line is reduced, and meanwhile, a large amount of welding spatters are generated when the coils are welded, and the surrounding environment is polluted.
Therefore, there is a need for a high-speed stamping material head and tail welding line that has high raw material continuity and is efficient to operate.
Disclosure of Invention
The invention aims to overcome the defects and provide a material head and tail welding production line for high-speed stamping materials, which has strong raw material continuity and high operation efficiency.
The purpose of the invention is realized in the following way:
the utility model provides a material head and tail welding production line for high-speed punching press, includes winding mechanism, welding mechanism and the letter sorting mechanism that sets gradually from beginning to end, winding mechanism is provided with two places, welding mechanism's downside is provided with the guide rail, letter sorting mechanism's front end is provided with the punching machine.
Preferably, the winding mechanism comprises a tray, a supporting frame is welded on the right side of the tray, a screw rod is welded on the upper side of the supporting frame, a sleeve is connected on the outer side of the screw rod in a rotating mode, a positioning frame which is movably connected with the screw rod is respectively arranged on the left side and the right side of the sleeve, the positioning frame is positioned on the right side of the device, two limiting screws are arranged on the left side of the positioning frame and are positioned on the right side of the device, positioning screws which are movably connected with the positioning frame are arranged on the right side of the positioning plate, a fixing sleeve is screwed on the left end of the screw rod, a connecting plate is connected on the right side of the device in a rotating mode on the right side of the positioning frame, a brake rod is welded on the left side of the connecting plate, a damping block which is slidably connected with the brake rod is arranged in the front of the front end of the brake rod, a limiting plate is arranged on the left side of the supporting frame, a middle part of the brake rod is connected with the limiting screws, and a brake wheel set is arranged on the middle of the brake rod.
Preferably, the welding mechanism comprises a machine body, the slide rail groove has been seted up to the downside of organism, many foot switch is installed to the below of organism front side, the upside of organism is rectangular arrangement's mode and is provided with four cylinders, the fixed plate is installed to the upside of cylinder, the middle part of fixed plate downside rotates and is connected with the second lead screw, two spouts have been seted up respectively in the left and right sides in the fixed plate, the front and back both sides in the spout are sliding connection respectively has a slide, the fixture block is installed to the upside of slide, is located the device rear the slide with fixed connection between the fixed plate, be located the device front the actuating lever of second lead screw thread fit is installed to the downside between the slide, the mount is installed at the rear of mount, the front side of mount is located the welding box of fixed plate top, the front side of welding box articulates there is the chamber door, the dark window is installed to the middle of mount, the upper side of mount is installed and is moved the cabinet.
Preferably, the welding box is U-shaped in front view, and a long through hole is formed in the middle of the bottom of the welding box.
Preferably, the sorting mechanism comprises two support rods and two right supports which are arranged in a front-back symmetrical arrangement mode, a second support frame is arranged in the support rods, sliding rails are arranged on the front side and the back side in the second support frame, a sliding frame is arranged in the middle of each sliding rail, a second sliding seat which is in sliding connection with each sliding rail is welded on the left side and the right side of each sliding frame, a telescopic plate is connected on the left side in each sliding frame in a sliding manner, a limit bolt which is in clamping connection with the telescopic plate is screwed on the front side of each sliding frame, a first transverse shaft is arranged on the right upper side of the inner end of each sliding frame, a first connecting rod is connected in the middle of each first transverse shaft in a rotating manner, a second transverse shaft is arranged above each support rod positioned on the left side of the device, a second driving rod hinged with each first connecting rod is connected in the middle of each second transverse shaft in a rotating manner, the left end of second actuating lever articulates there is the second connecting rod, the internally mounted of right branch is located the right backup pad of second support frame downside, the front and back both sides of backup pad install with right branch swing joint's locating bolt, first letter sorting rail is installed on the right side of support frame through the second connecting plate, first letter sorting rail is left and right sides slow arc shape, just letter sorting groove has been seted up to the right-hand side in the first letter sorting rail, the dead lever is installed to the upper left side in the first letter sorting rail, the left side of dead lever is installed and is located the metal shrapnel of letter sorting groove left end top, the guard bar is installed to the right-hand of dead lever, the second letter sorting rail is installed to the below of letter sorting groove, the baffle is installed on the right side of second letter sorting rail.
Preferably, the metal elastic sheet is in an arc shape with a high left and a low right, and the bottom of the right end of the metal elastic sheet is parallel to the upper side of the first sorting rail.
Preferably, the protection rod is of a round rod-shaped structure, and the protection rod is located at the bending position of the first sorting rail.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the material head and tail welding production line for high-speed stamping, the clamping blocks are arranged on the two sides of the fixed plate and are moved by the screw rods and the driving rods, so that the material tail of the previous material roll and the material head of the next material roll can be aligned quickly, and the fixed plate can be lifted by arranging the air cylinder on the lower side of the fixed plate so as to fix the material roll, and the welding quality of the device to the material roll is improved;
2. according to the material head and tail welding production line for high-speed stamping, two winding mechanisms are arranged at the front side of the device so as to perform alternate operation on raw materials, the brake ring is arranged at the right side of the positioning frame, and the connecting plate, the brake rod and the damping block are arranged at the left side of the supporting frame, so that the brake ring can be braked in a mode of pressing the rear end of the brake rod downwards, and the emergency can be timely dealt with;
3. according to the material head and tail welding production line for high-speed stamping, the first transverse shaft, the first connecting rod, the driving rod and the second connecting rod are arranged on the upper side of the sliding frame, the first connecting rod and the second connecting rod are of telescopic rod-shaped structures with adjustable lengths, the left end of the second connecting rod can be connected to a proper position of the stamping machine by adjusting the lengths of the first connecting rod and the second connecting rod, the moving range of the sliding frame during sorting of the device can be adjusted, so that the device can be quickly adjusted and installed, the speed of entering the stator punched pieces into the lamination device can be reduced by arranging the first sorting rail in a left-right-steep shape, the stator punched pieces can be buffered by arranging the soft baffle on the right side of the second sorting rail in cooperation with the impact of the second sorting rail, so that the punched pieces are prevented from being damaged due to collision with related equipment, and meanwhile, the protection rod is arranged at the bending position of the first sorting rail, the punched pieces can be prevented from being separated from the device at the bending position of the first sorting rail, so that the protection effect of the device is improved.
Drawings
Fig. 1 is a schematic diagram of the overall structure of a material head and tail welding production line for high-speed stamping.
Fig. 2 is a schematic structural view of a winding mechanism in a material head and tail welding production line for high-speed stamping materials.
Fig. 3 is a schematic structural view of a positioning frame in a high-speed stamping material head and tail welding production line.
Fig. 4 is a schematic structural view of a brake ring in the high-speed stamping material head and tail welding production line.
Fig. 5 is a schematic structural view of a brake lever in a high-speed stamping material head and tail welding production line.
Fig. 6 is a schematic structural view of a welding mechanism in a material head and tail welding production line for high-speed stamping.
Fig. 7 is a schematic structural view of a welding box in the high-speed stamping material head and tail welding production line.
Fig. 8 is a schematic structural view of the underside of a fixing plate in the material head and tail welding production line for high-speed stamping.
Fig. 9 is a schematic diagram of the structure of the driving rod in the high-speed stamping material head and tail welding production line.
Fig. 10 is a schematic structural view of a sorting mechanism in a material head and tail welding production line for high-speed stamping.
Fig. 11 is a schematic structural view of the expansion plate in the high-speed stamping material head and tail welding production line.
Fig. 12 is a schematic structural view of a second slide in the high-speed stamping material head-tail welding production line according to the present invention.
Fig. 13 is a schematic structural view of a limit bolt in a high-speed stamping material head and tail welding production line.
Fig. 14 is a schematic view showing the structure of the support plate in the high-speed stamping material head and tail welding production line.
Fig. 15 is a schematic view of the structure of the first sorting rail in the high-speed stamping material head and tail welding production line according to the present invention.
Fig. 16 is a schematic view of the structure of the second sorting rail in the high-speed stamping material head and tail welding production line according to the present invention.
Wherein: winding mechanism 1.1, tray 1.1.1, support frame 1.1.2, screw rod 1.1.3, sleeve 1.1.4, positioning frame 1.1.5, positioning plate 1.1.6, positioning screw 1.1.7, fixed sleeve 1.1.8, brake ring 1.1.9, connecting plate 1.1.10, brake lever 1.1.11, damping block 1.1.12, limit screw 1.1.13, limit plate 1.1.14, tension spring 1.1.15, caster set 1.1.16,
1.2 of welding mechanism, 1.2.1 of machine body, 1.2.2 of slide rail groove, 1.2.3 of foot switch, 1.2.4 of cylinder, 1.2.5 of fixed plate, 1.2.6 of second screw rod, 1.2.7 of slide groove, 1.2.8 of slide seat, 1.2.9 of clamping block, 1.2.10 of driving rod, 1.2.11 of fixing frame, 1.2.12 of welding box, 1.2.13 of box door, 1.2.14 of dark window, 1.2.15 of moving rail, and other parts,
Sorting mechanism 1.3, support bar 1.3.1, second support frame 1.3.2, slide rail 1.3.3, slide carriage 1.3.4, second slide carriage 1.3.5, expansion plate 1.3.6, limit bolt 1.3.7, first cross shaft 1.3.8, first connecting rod 1.3.9, second cross shaft 1.3.10, second driving rod 1.3.11, second connecting rod 1.3.12, right support 1.3.14, support plate 1.3.15, positioning bolt 1.3.16, first sorting rail 1.3.17, second connecting plate 1.3.18, sorting groove 1.3.19, fixing rod 1.3.20, metal spring plate 1.3.21, protective rod 1.3.22, second sorting rail 1.3.23, baffle 1.3.24,
Guide rail 1.4,
And (3) punching 1.5.
Detailed Description
Referring to fig. 1 to 16, the high-speed stamping material head and tail welding production line comprises a winding mechanism 1.1, a welding mechanism 1.2 and a sorting mechanism 1.3 which are sequentially arranged front and back, wherein the winding mechanism 1.1 is provided with two parts, the lower side of the welding mechanism 1.2 is provided with a guide rail 1.4, and the front end of the sorting mechanism 1.3 is provided with a punching machine 1.5; as shown in fig. 1, two winding mechanisms 1.1 are installed in front of the punching machine 1.5 to perform alternate feeding operation, and by arranging a guide rail 1.4 and a welding mechanism 1.2 on the upper side of the guide rail before the winding mechanisms 1.1 and the punching machine 1.5, after the materials of one winding mechanism 1.1 are used up, the welding mechanism 1.2 can be pushed to the front of the guide rail 1.4, and the materials of the two winding mechanisms 1.1 are subjected to welding treatment so as to realize continuous feeding of the materials.
Further, the winding mechanism 1.1 comprises a tray 1.1.1, a supporting frame 1.1.2 is welded on the right side of the tray 1.1.1, a screw rod 1.1.3 is welded on the upper side of the supporting frame 1.1.2, a sleeve 1.1.4 is rotatably connected on the outer side of the screw rod 1.1.3, a positioning frame 1.1.5 movably connected with the screw rod 1.1.3 is respectively arranged on the left side and the right side of the sleeve 1.1.4, a plurality of positioning plates 1.1.6 are arranged on the left side of the positioning frame 1.1.5 on the right side of the device, two positioning screws 1.1.7 movably connected with the positioning frame 1.1.5 are arranged on the right side of the positioning plate 1.1.6, a fixing sleeve 1.1.8 is screwed on the left end of the screw rod 1.1.3, as shown in figure 4, a plurality of strip-shaped through holes movably connected with the positioning screws 1.7 are formed in the inner part of the positioning frame 1.1.5, the positioning plate 1.1.6 can be moved by adjusting the positioning screw 1.1.7, so that the position of the positioning plate 1.1.6 is suitable for fixing the reel with different specifications, as shown in fig. 2, a positioning frame 1.1.5 is respectively arranged at the left side and the right side of the sleeve 1.1.4, a fixing sleeve 1.1.8 is arranged at the left end of the screw rod 1.1.3, the reel can be mounted in the middle of the two positioning frames 1.1.5, the two sides of the reel are extruded by the two positioning frames 1.1.5, and the supporting of the reel by the positioning plate 1.1.6 is matched, so that the fixing firmness of the reel is improved, the reel is prevented from loosening in the process of winding and unwinding, and as shown in fig. 3, the mounting and dismounting of the fixing sleeve 8 can be facilitated by welding a round rod structure at the outer side of the fixing sleeve 1.1.1.8, and the dismounting efficiency of the winding is improved; the brake ring 1.1.9 is welded on the right side of the positioning frame 1.1.5 on the right side of the device, the connecting plate 1.1.10 is rotatably connected on the left side of the supporting frame 1.1.2, the brake rod 1.1.11 is welded on the left side of the connecting plate 1.1.10, the damping block 1.1.12 which is in sliding connection with the brake ring 1.1.9 is arranged in the front end of the brake rod 1.1.11, two limit screws 1.1.13 are arranged on the front lower side of the left side of the supporting frame 1.1.2, the limit plate 1.1.14 is arranged on the left side of the limit screws 1.1.13, the tension spring 1.1.15 is arranged between the middle part of the brake rod 1.1.10 and the middle part of the limit plate 1.1.14, as shown in figure 5, the brake ring 1.1.9 can be braked by arranging the connecting plate 1.1.10, the brake rod 1.1.11 and the damping block 1.1.12 on the left side of the supporting frame 1.1.2, so that the brake ring 1.1.12 can be braked by downwards pressing the rear end of the brake rod 1.1.11, in addition, the limit screw 1.1.13, the limit plate 1.1.14 and the tension spring 1.1.15 are arranged on the left side of the support frame 1.1.2 in time, the rear end of the brake rod 1.1.11 is pulled downwards by the tension spring 1.1.15 in a natural state, so that the damping block 1.1.12 and the brake ring 1.1.9 are extruded, the rotation speed of the brake ring 1.1.9 is limited by friction between the damping block 1.1.12 and the brake ring 1.1.9, loosening of a coiled belt caused by too high rotation speed of the brake ring 1.1.9 is prevented, meanwhile, the position of the limit plate 1.1.14 can be moved by means of adjusting the limit screw 1.1.13, and the tension force of the tension spring 1.1.15 to the brake rod 1.1.11 is adjusted, so that the damping block 1.1.1.12 is adjusted to the friction force of the brake ring 1.1.9, the damping change of the brake ring 1.1.9 is realized, and the foot wheel group 1.16 is arranged on the lower side of the tray 1.1.1.1.
Further, the welding mechanism 1.2 comprises a machine body 1.2.1, a slide rail groove 1.2.2 is formed in the lower side of the machine body 1.2.1, a guide rail 1.5 which is in sliding fit with the slide rail groove 1.2.2 is arranged in the middle of a high-speed stamping production line, in the material roll processing process, the device can be moved to the side by utilizing the sliding fit of the guide rail 1.5 and the slide rail groove 1.2.2, when the material roll is used up, the device is moved to the front of the guide rail 1.5 by utilizing the sliding fit of the guide rail 1.5 and the slide rail groove 1.2.2 for welding and fixing the material roll, a plurality of foot switches 1.2.3 are arranged below the front side of the machine body 1.2.1, the upper side of the machine body 1.2.1 is provided with four air cylinders 1.2.4 in a rectangular arrangement mode, the upper side of the air cylinders 1.2.4 is provided with fixing plates 1.2.5, when the air cylinders 1.2.4 are controlled to extend by utilizing an external control device, the fixing plates 1.2.5 can be driven to move upwards, and when the air cylinders 1.2.4 are controlled by utilizing an external control device, the fixing plate 1.2.5 can be driven to move downwards to loosen the material roll, the middle part of the lower side of the fixing plate 1.2.5 is rotationally connected with a second screw rod 1.2.6, two sliding grooves 1.2.7 are respectively formed in the left side and the right side of the fixing plate 1.2.5, a sliding seat 1.2.8 is respectively and slidably connected in the front side and the rear side of the sliding groove 1.2.7, a clamping block 1.2.9 is arranged on the upper side of the sliding seat 1.2.8, a driving rod 1.2.10 in threaded fit with the second screw rod 1.2.6 is arranged on the lower side of the sliding seat 1.2.8 positioned at the rear side of the device and the fixing plate 1.2.5, as shown in fig. 7 and 8, the material roll can be fixed by arranging the clamping blocks 1.2.9 in a front-rear symmetrical mode, the sliding seat 1.2.8 at the rear side of the device is fixedly connected with the driving rod 1.2.5, the sliding seat 1.2.8 at the front side of the device is rotationally connected with the driving rod 1.2.10, and the second screw rod 1.2.6 is in threaded fit with the second screw rod 1.2.6 when the second screw rod 1.2.6 is in threaded fit with the screw rod 1.2.6, the driving rod 1.2.10 can be driven to move forwards and backwards, so that the clamping blocks 1.2.9 in front of the device are driven to move synchronously, the distance between the clamping blocks 1.2.9 on the left side and the right side of the device is matched with a material roll to be processed, alignment of the material rolls on the front position and the rear position is ensured, the fixing speed of the device on the material roll is improved, the alignment quality of the material roll is improved, and the welding efficiency of the device is improved; the fixing frame 1.2.11 is installed at the rear of organism 1.2.1 upside, the welding box 1.2.12 that is located fixed plate 1.2.5 top is installed to the front side of fixing frame 1.2.11, welding box 1.2.12 front view is the U font, and the centre of welding box 1.2.12 bottom has offered a rectangular through-hole, the front side of welding box 1.2.12 articulates there is chamber door 1.2.13, dark window 1.2.14 is installed to the centre of chamber door 1.2.13, movable cabinet 1.2.15 is installed to the upside of fixing frame 1.2.11, as shown in fig. 7, the welding operation of welder is located the inside of welding box 1.2.12, can shelter from in order to prevent that the welding sputter from falling into the surrounding environment and causing the pollution, the clean health effect of device has been promoted, simultaneously, the welding operation can also observe from dark window 1.2.14 department, thereby observe and the welding quality appearance deviation, influence the welding quality of welding quality volume.
Further, the sorting mechanism 1.3 comprises two supporting rods 1.3.1 and two right supporting rods 1.3.14 which are arranged in a front-back symmetrical arrangement mode, a second supporting frame 1.3.2 is arranged in the supporting rods 1.3.1, sliding rails 1.3.3 are arranged on the front side and the back side in the second supporting frame 1.3.2, a sliding frame 1.3.4 is arranged in the middle of the sliding rail 1.3.3, a second sliding seat 1.3.5 which is in sliding connection with the sliding rails 1.3.3 is welded on the left side and the right side of the sliding frame 1.3.4, as shown in fig. 11, through the sliding fit between the second sliding seat 1.3.5 and the sliding rails 1.3.3.3 arranged on the two sides of the sliding frame 1.3.4, the sliding frame 1.3.4 and the second supporting frame 1.3.2 can move in parallel, so that smooth movement of a punching sheet on the sliding frame 1.3.4 and the sliding frame 1.3.2 is guaranteed, damage to the punching sheet caused by collision between the punching sheet and the device is prevented, a good protection effect is achieved on a fixed rotor punching sheet, a telescopic bolt is clamped between the left side and the sliding plate 1.3.3.3.3.3.3.3 and a telescopic plate 1.6.6 in the sliding plate in the sliding connection with the sliding plate in the sliding frame 1.3.4, and a telescopic plate is screwed down, as shown in fig. 13, when the limit bolt 1.3.7 is loosened, the telescopic plate 1.3.6 can be slid left and right, so that the material receiving position of the telescopic plate 1.3.6 is adjusted, the device can be adapted to punching machines 1.5 of different types, the adaptability of the device is improved, a first transverse shaft 1.3.8 is installed at the upper right side of the inner end of the sliding frame 1.3.4, a first connecting rod 1.3.9 is rotatably connected at the middle part of the first transverse shaft 1.3.8, a second transverse shaft 1.3.10 is installed at the upper part between two support rods 1.3.1 positioned at the left side of the device, a second driving rod 1.3.11 hinged with the first connecting rod 1.3.9 is rotatably connected at the middle part of the second transverse shaft 1.3.10, a second connecting rod 1.3.12 is hinged at the left end of the second driving rod 1.3.11, as shown in fig. 10, when the punching machines 1.3.5 are connected with the second connecting rod 1.12 by arranging the first transverse shaft 1.3.8, the first connecting rod 1.3.9, the second driving rod 1.3.11 and the second connecting rod 1.3.12 at the upper left side of the sliding frame 1.4, the up-down movement of the punching module of the punching machine 1.5 can be used for controlling the sliding frame 1.3.4 to move left and right, when the punching module of the punching machine 1.5 moves upwards, the left ends of the second connecting rod 1.3.12 and the second driving rod 1.3.11 are driven to move upwards, so that the lower ends of the second driving rod 1.3.11 move leftwards, the first connecting rod 1.3.9 and the sliding frame 1.3.4 are driven to move leftwards, the expansion plate 1.3.6 moves to the lower side of the punching module so as to receive the punching sheet dropped at the punching module of the punching machine 1.5, the punching sheet is enabled to carry out the sorting operation of the punching sheet along the expansion plate 1.3.6, the sliding frame 1.3.4 and the second supporting frame 1.3.2, and when the punching sheet enters the inside of the device, the punching module of the punching machine 1.5 moves downwards, so that the left ends of the second connecting rod 1.3.12 and the second driving rod 1.3.11 are driven to move downwards, the lower ends of the second driving rod 1.3.11 move rightwards, the first connecting rod 1.3.9 and the sliding frame 1.4 are driven to move rightwards, and the expansion plate 1.3.3.4 moves rightwards, therefore, the stamping module of the stamping machine 1.5 performs stamping operation on the next stamping piece, so that the reciprocating cycle can realize automatic stamping and sorting operation of the stamping piece, meanwhile, as the second connecting rod 1.3.12 can perform telescopic control, the second connecting rod 1.3.12 can be connected into the proper position of the stamping module of the stamping machine 1.5, and as the first connecting rod 1.3.9 can also perform telescopic control, the sliding frame 1.3.4 can slide back and forth in a proper range, the second sliding seat 1.3.5 on two sides of the sliding frame 1.3.4 is separated from the sliding rail 1.3.3, thereby realizing rapid adjustment and installation of the device, facilitating the use of the device, the inside of the right support 1.3.14 is provided with the support plate 1.3.15 which is positioned on the right of the lower side of the second support frame 1.3.2, the front and rear sides of the support plate 1.3.15 are provided with the positioning bolts 1.3.16 which are movably connected with the right support 1.3.14, as shown in figure 14, by arranging the positioning bolts 1.3.16 on the front and rear sides of the support plate 1.3.15, the inside of the right support 1.3.14 is provided with a through hole for sliding connection of the positioning bolt 1.3.16, the gradient of the second support frame 1.3.2 can be adjusted by controlling the height of the second support frame 1.3.2, when the support frame 1.3.15 is moved upwards by rotating the positioning bolt 1.3.16, the second support frame 1.3.2 can rotate with the support frame 1.3.1 so as to reduce the gradient of the second support frame 1.3.2 and reduce the falling speed of the punched piece, when the support frame 1.3.15 is moved downwards by rotating the positioning bolt 1.3.16, the second support frame 1.3.2 can rotate with the support frame 1.3.1 so as to steepen the gradient of the second support frame 1.3.2 and quicken the falling speed of the punched piece, so that the device can adjust the falling speed of the punched piece according to different specifications of the punched piece, the right side of the second support frame 1.3.2 is provided with a first sorting rail 1.3.17 through a second connecting plate 1.3.18, the first sorting rail 1.3.17 takes a shape of a left-right arc shape, so that the moving speed of the stator punching sheet can be gradually reduced when the punching sheet moves on the first sorting rail 1.3.17, and the stator punching sheet is prevented from being damaged due to collision with the device when the stator punching sheet is output to the outside of the device, the sorting groove 1.3.19 is formed in the right side of the first sorting rail 1.3.17, the fixing rod 1.3.20 is arranged on the left side of the first sorting rail 1.3.17, the metal elastic sheet 1.3.21 positioned above the left end of the sorting groove 1.3.19 is arranged on the left side of the fixing rod 1.3.20, the metal elastic sheet 1.3.21 is in an arc shape with the left side and the right side being low, the bottom of the right end of the metal elastic sheet 1.3.21 is parallel to the upper side of the first sorting rail 1.3.21, as shown in fig. 15, the sorting groove 1.3.21 is formed in the first sorting rail 1.3.21, the fixing rod 1.3.21 and the metal elastic sheet 1.3.21 are arranged on the left side of the sorting groove 1.3.21, when the stator punching sheet slides in the first sorting rail 1.3.21, the metal elastic sheet 1.3.21 can press the stator punching sheet downwards, therefore, the rotor punching sheet with relatively smaller specification falls into the lower part along the sorting groove 1.3.19, the stator punching sheet with relatively larger specification continuously moves rightwards along the first sorting rail 1.3.17, sorting of the stator punching sheet and the rotor punching sheet is achieved, the stator punching sheet is prevented from being clamped and connected to influence the sorting effect of the device, the protection rod 1.3.22 is installed on the right side of the fixing rod 1.3.20, the protection rod 1.3.22 is of a round rod-shaped structure, the protection rod 1.3.22 is located at the bending position of the first sorting rail 1.3.17, the second sorting rail 1.3.23 is installed below the sorting groove 1.3.19, the baffle 1.3.24 is installed on the right side of the second sorting rail 1.3.23, the baffle 1.3.24 is made of soft materials, as shown in fig. 4, the protection rod 1.3.22 is arranged at the bending position of the first sorting rail 1.3.17, when the stator punching sheet passes through the bending position of the first sorting rail 1.3.17, the protection rod 1.3.22 can be utilized to shield the stator punching sheet, the protection sheet is prevented from being separated from the first sorting rail 1.3.17, the second sorting device is further enabled to be separated from the rotor punching sheet, as shown in fig. 16, the baffle 5295 can be prevented from being broken down by the rotor punching sheet, and the inner part of the baffle 1.3.24 is prevented from being broken down by the baffle plate, and the baffle plate can be greatly broken down by the baffle plate 5295 when the rotor is not being punched down by the baffle plate.
The working principle of the material head and tail welding production line for high-speed stamping of the invention is as follows: before the production line runs, the device is moved to a tape winding and unwinding position by utilizing the caster group 1.1.16, the fixed sleeve 1.1.8 and the positioning frame 1.1.5 on the left side of the device are taken down, then the position of the positioning plate 1.1.6 is adjusted by utilizing the mode of adjusting the positioning screw rod 1.1.7 to adapt to the specification of the tape to be wound and unwound, finally the tape is placed on the outer side of the positioning plate 1.1.6, and the left positioning frame 1.1.5 and the fixed sleeve 1.1.8 are sequentially fixed at the left end of the screw rod 1.1.3, so that the tape winding and unwinding operation can be performed; during the use of the device, the tension of the tension spring 15 to the brake rod 11 can be regulated by utilizing the movement of the limit screw 13, so that the rotation speed of the damping block 12 to the brake ring 9 is limited, the loosening of a coiled tape caused by too high rotation speed of the damping block can be prevented, meanwhile, the rear end of the limit plate 14 can be manually pressed down to brake the brake ring 9, emergency can be timely dealt with, when the material is arranged in the winding mechanism 1.1, the front end of the material can be moved to the punching machine 1.5 for punching, and if one material roll is used, the welding mechanism 1.2 can be moved to the front of the guide rail 1.4, and the material head and the material tail of the material at the phase are welded by utilizing the welding mechanism 1.2, the specific steps are as follows: firstly, the device is arranged above a sliding rail between a material roll discharging device and a material roll processing device by utilizing a sliding rail groove 1.2.2, a cylinder 1.2.4 and a foot switch 1.2.3 are connected into an external control device, a welding device is arranged at the outer side of a movable cabinet 1.2.15, then a second screw rod 1.2.6 is rotated, the second screw rod is matched with a driving rod 1.2.10 by utilizing the screw thread, a sliding seat 1.2.8 and a clamping block 1.2.9 at the upper side of the driving rod 1.2.10 are driven to move, the distance between a front adjacent clamping block 1.2.9 and a rear adjacent clamping block is adapted to the width of a material roll to be processed, then the tail of the material roll at the last position is inserted between the right clamping blocks 1.2.9 of the device, the stub bar of the next coil is inserted between the left Fang Kakuai.2.9 of the device, so that the two ends are positioned at the strip-shaped through holes in the middle of the welding box 1.2.12, finally, the cylinder 1.2.4 is extended by controlling the foot switch 1.2.3, so that the fixing plate 1.2.5 is driven to move upwards to fix the end of the coil, the coil is welded by the welding mechanism, the welding process can be observed through the dark window 1.2.14 during the welding process, the supervision of the welding process is facilitated, and during the operation of the device, the stator and rotor punching sheet at the punched position of the punching machine 1.5 is sorted by the sorting mechanism 1.3, and the specific implementation steps are as follows: firstly, the device is arranged on one side of a punching machine 1.5, then the length of a second connecting rod 1.3.12 is adjusted, the outer end of the second connecting rod is fixed at a proper position of a punching module of the punching machine 1.5, finally, the length of a first connecting rod 1.3.9 is adjusted, a sliding frame 1.3.4 can slide in a proper range so as to prevent the sliding frame from separating from a sliding rail 1.3.3, when the punching module of the punching machine 1.5 moves upwards to punch a punched piece, the left ends of the second connecting rod 1.3.12 and a second driving rod 1.3.11 are driven to move upwards, the lower end of a second driving rod 1.3.11 is driven to move leftwards, thereby driving a first connecting rod 1.3.9 and a sliding frame 1.3.4 to move leftwards, driving a telescopic plate 1.3.6 to move to the lower side of the punching module to connect materials, and when the punching module moves downwards, driving a related mechanism is utilized to drive the sliding frame 1.3.4 to move rightwards, so that the telescopic plate 1.3.6 is separated from the punching machine 1.5, with this reciprocating cycle, can realize the automation of to punching connect the material to accomplish the letter sorting to the punching, during, still can utilize the mode of rotation stop bolt 1.3.7 to adjust the position of expansion plate 1.3.6, make the position of punching module in the different model punching machines 1.5 can be applicable to expansion plate 1.3.6, the adaptability of hoisting device, afterwards, the inside stator rotor punching of punching machine 1.5 is along the letter sorting operation of punching of slide frame 1.3.4 gliding, the punching gets into first letter sorting rail 1.3.17 at first, the rotor punching receives metal shrapnel 1.3.21 decurrent pressure, there is letter sorting groove 1.3.19 department whereabouts, thereby receive the shielding of baffle 1.3.24, get into rotor punching lamination device along second letter sorting rail 1.3.23, and the stator punching can continue to fall along first letter sorting rail 1.3.17, thereby move to stator lamination device, in order to realize the quick letter sorting of punching.
In addition: it should be noted that the above embodiment is only one of the optimization schemes of this patent, and any modification or improvement made by those skilled in the art according to the above concepts is within the scope of this patent.
Claims (4)
1. Material head and tail welding production line for high-speed stamping, which is characterized in that: the automatic sorting machine comprises a winding mechanism (1.1), a welding mechanism (1.2) and a sorting mechanism (1.3) which are sequentially arranged from front to back, wherein the winding mechanism (1.1) is provided with two parts, the lower side of the welding mechanism (1.2) is provided with a guide rail (1.4), and the front end of the sorting mechanism (1.3) is provided with a punching machine (1.5);
the winding mechanism (1.1) comprises a tray (1.1.1), a supporting frame (1.1.2) is welded on the right side of the tray (1.1.1), a screw rod (1.1.3) is welded on the upper side of the supporting frame (1.1.2), a sleeve (1.1.4) is rotatably connected on the outer side of the screw rod (1.1.3), a positioning frame (1.1.5) which is movably connected with the screw rod (1.1.3) is respectively arranged on the left side and the right side of the sleeve (1.1.4), a positioning frame (1.1.5) which is positioned on the right side of the device is welded with the sleeve (1.1.1.4), a positioning plate (1.1.6) is arranged on the left side of the positioning frame (1.1.2), a positioning screw rod (1.7) which is movably connected with the positioning frame (1.1.5) is arranged on the right side of the positioning plate, a positioning screw rod (1.1.5) is arranged on the left side of the positioning plate (1.1.4), a positioning ring (2.2.2.5) is arranged on the left side of the positioning plate (1.1.1.2), a stop collar (2.2) is arranged on the left side of the positioning plate (1.1.1.1.2) of the positioning plate (1.2), a stop collar (2.2) is arranged on the positioning plate (2.1.2) is arranged on the left side of the positioning plate (1.2), a stop collar (2.2.2), a tension spring (1.1.15) is arranged between the middle part of the brake rod (1.1.11) and the middle part of the limiting plate (1.1.14), and a foot wheel set (1.1.16) is arranged on the lower side of the tray (1.1.1);
the welding mechanism (1.2) comprises a machine body (1.2.1), a sliding rail groove (1.2.2) is formed in the lower side of the machine body (1.2.1), a plurality of foot switches (1.2.3) are arranged below the front side of the machine body (1.2.1), four cylinders (1.2.4) are arranged on the upper side of the machine body (1.2.1) in a rectangular arrangement mode, a fixed plate (1.2.5) is arranged on the upper side of the cylinders (1.2.4), a second screw rod (1.2.6) is rotatably connected to the middle part of the lower side of the fixed plate (1.2.5), two sliding grooves (1.2.7) are respectively formed in the left side and the right side of the fixed plate (1.2.5), a sliding seat (1.2.8) is respectively and slidably connected to the front side and the rear side of the sliding groove (1.2.7), a clamping block (1.2.9) is arranged on the upper side of the sliding seat (1.2.8), a fixing frame (1.2.9) is arranged on the rear side of the sliding seat (1.2.2.5), a box door (35) is fixedly connected to the front side of the machine body (1.2.2.1.2.1), a fixing frame (2.2.7) is fixedly connected to the front side of the box door (2.2.2.3), a fixing frame (35) is arranged between the front side of the fixing frame (1.2.2.2.2.7) and the front side of the front door (2.2.2.3), a movable cabinet (1.2.15) is arranged on the upper side of the fixed frame (1.2.11);
the sorting mechanism (1.3) comprises two supporting rods (1.3.1) and two right supporting rods (1.3.14) which are arranged in a front-back symmetrical arrangement mode, a second supporting frame (1.3.2) is arranged in the supporting rods (1.3.1), sliding rails (1.3.3) are arranged on the front side and the back side in the second supporting frame (1.3.2), sliding frames (1.3.4) are arranged in the middle of the sliding rails (1.3.3), second sliding seats (1.3.5) which are respectively welded on the front side and the back side of the sliding frames (1.3.4) and are in sliding connection with the sliding rails (1.3.3.3), telescopic plates (1.3.6) are connected in sliding connection with the left side in the sliding frames (1.3.4), limit bolts (1.3.7) which are clamped with the telescopic plates (1.3.6) are screwed on the front side and the back side, sliding frames (1.3.4) are arranged in the middle, sliding frames (1.3.4) are respectively welded on the left side and the right side of the sliding frames (1.3.4) on the sliding frames (1.3.4) and the left side and the right side of the sliding frames (1.3.6) are in sliding frames (1.35), a second sliding rod (1.3.9) is arranged on the middle of the sliding rods (1.3.3.3.6), a connecting rod (2) is arranged on the sliding rod (2), the utility model discloses a metal shell fragment (1.3.21) that is located letter sorting groove (1.3.19) left end top is installed in the left and right sides of backup pad (1.3.15), first letter sorting rail (1.3.17) is installed on the right side of second support frame (1.3.2) through second connecting plate (1.3.18), first letter sorting rail (1.3.17) are left steep right arc shape, just letter sorting groove (1.3.19) has been seted up to the right-hand in first letter sorting rail (1.3.17), dead lever (1.3.20) is installed to the upper left side in first letter sorting rail (1.3.17), metal shell fragment (1.3.21) that is located letter sorting groove (1.3.19) left end top are installed in the left side of dead lever (1.3.20), guard bar (1.3.22) are installed to the right-hand of dead lever (1.3.20), baffle (1.3.24) are installed on the right side of second letter sorting rail (1.3.23).
2. The high-speed stamping material head and tail welding production line according to claim 1, wherein: the welding box (1.2.12) is right-looking in a U shape, and a long strip-shaped through hole is formed in the middle of the bottom of the welding box (1.2.12).
3. The high-speed stamping material head and tail welding production line according to claim 1, wherein: the metal spring plate (1.3.21) is arc-shaped with high left and low right, and the bottom of the right end of the metal spring plate (1.3.21) is parallel to the upper side of the first sorting rail (1.3.17).
4. The high-speed stamping material head and tail welding production line according to claim 1, wherein: the protection rod (1.3.22) is of a round rod-shaped structure, and the protection rod (1.3.22) is located at the bending position of the first sorting rail (1.3.17).
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| CN103962443A (en) * | 2014-04-18 | 2014-08-06 | 江苏环球特种电机有限公司 | Automatic efficient motor stamped steel device and punching technology thereof |
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