CN201500292U - Round ampoule - Google Patents

Round ampoule Download PDF

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Publication number
CN201500292U
CN201500292U CN200920220887XU CN200920220887U CN201500292U CN 201500292 U CN201500292 U CN 201500292U CN 200920220887X U CN200920220887X U CN 200920220887XU CN 200920220887 U CN200920220887 U CN 200920220887U CN 201500292 U CN201500292 U CN 201500292U
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China
Prior art keywords
ampoule
bottleneck
bottle
diameter
circular
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Expired - Lifetime
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CN200920220887XU
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Chinese (zh)
Inventor
夏焱
甘敬浩
苗岩
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China Otsuka Pharmaceutical Co Ltd
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China Otsuka Pharmaceutical Co Ltd
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Priority to CN200920220887XU priority Critical patent/CN201500292U/en
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Abstract

The utility model belongs to the technical field of drug packages, in particular to a new type plastic round ampoule, wherein an ampoule bottom with diameter less than that of an ampoule body is arranged on an ampoule bottom part. A projecting mark is formed on the ampoule bottom. A cone table is formed at the upper part of the ampoule body. An ampoule neck is formed on the upper part of the cone table. A heat sealing line is formed on the upper part of the ampoule neck. Reinforcing ribs are arranged at two sides from the ampoule neck to the lower part of the cone table. The reinforcing ribs and an opening plate are on a same line. A small ampoule neck is formed on the upper part of the ampoule neck. Bulges are arranged at two sides of the upper part of the small ampoule neck. A bottleneck sealing line is arranged on the upper part of the small ampoule neck. A round head cover is arranged on the upper part of the bottleneck sealing line. The opening plate is arranged on the upper part of the head cover. The bulges are arranged on the upper part of the opening plate. The ampoule avoids generation of fragments when being opened and promotes safety for clinical use. The using process and operation are safe so operators will not be scratched. The opening and using operations are convenient, the drug compatibility is fine and the liquid medicine is guaranteed to be stable.

Description

Circular ampoule
Technical field
This utility model belongs to the drug packaging technical field, particularly relates to medical novel plastic and injects circular ampoule.
Background technology
The injection ampoule of China pharmaceutical factory production at present is glass ampule, and there are many safety hidden danger in glass ampule.Hidden danger 1: glass ampule need be broken disconnected ampoule off with the fingers and thumb in use, fragility because of glass, make breaking disconnected ampoule off with the fingers and thumb and take a large amount of glass chip simultaneously out of, glass chip is directly entered in the medicine, and it is more than 50 microns that human eye is differentiated microgranule, because of human capillary vessel's diameter only has about 7 microns, a large amount of not visible glass granules are imported human body with medicine, have " invisible particle contamination " harm, and the harm of this microgranule has potentiality and persistency, mainly shows as:
Aseptic inflammation in the region muscle, vein tissue, it is red to show as the part, swollen, bitterly, scleroma, thrombophlebitis.
Enter whole body with blood circulation, microgranule is trapped in the lung, stimulate to cause the huge cell proliferation formation lung internal granuloma of having a liking for, and pulmonary edema, as: cause that the extensive thromboembolism of pulmonary capillary causes ARDS (adult respiratory distress syndrome) and takes place, cause death.
The main pathomechanism of MODS (multiple organ dysfunction syndrome syndrome)/ARDS is a microcirculation disturbance, and microgranule can become thrombosis or the accumulative center of inflammation.
Stop up local tiny blood vessels, cause blood supply insufficiency, histanoxia causes tumor; The particle collision effect causes thrombocytopenia in the blood; A large amount of microgranules stimulate the generation pyrogen, cause the reaction of pyrogen sample.
Hidden danger 2: the glass ampule production technology is when heat-sealing, high temperature melting glass draws envelope, make a bottle interior air swollen the rising that be heated, sealing by fusing cooling back is because expanding with heat and contract with cold of air makes generation negative pressure in the ampoule, when opening glass ampule, moment will suck and suck air when a large amount of air are opened, to cause airborne antibacterial or sneak into attached to the antibacterial on the glass granules, and can pollute transfusion, the human body input can be caused bacteremia and toxic shock by the transfusion of germ contamination on a small quantity.
Hidden danger 3: safe medical protection can not be provided, and the fracture that glass is opened is sharp keen, easily scratches operator, causes antibacterial or disease infection.
Hidden danger 4: because glass ampule sign adopts printing, so spray printing unclear be one of reason of causing the administration mistake.
Hidden danger 5: also can produce big chip when glass fractures, splash on the operating board, pollute operating table surface and environment.
Hidden danger 6: the glass ampule wall is thin frangible, is not easy to transportation and recycling.
Is that the particulate matter that produces detects to glass ampule and plastic ampoule by clinical use, and its measured value sees table 1 for details.
Table 1 glass ampule and plastic ampoule are the particulate matter result who produces by clinical use
Figure G200920220887XD00021
Chinese Pharmacopoeia only to infusion solutions regulation pyrogen, control by particulate matter at present, and to small-volume injection, the injectable powder no standard.The particularly clinical operation of getting it filled is at present adopted and is inverted the aspiration medicinal liquid method, cause medicinal liquid contact ampoule fracture, and the incision position glass granules is maximum, in use produces a large amount of microgranules as glass ampule, and is influential to the safety of patient treatment.
China was introduced into Chinese enterprises as transfusion with packaging material with polythene material from Japan's introduction in 1984, the birth of plastic containers has remedied the defective of glass container " easily broken, heaviness ", therefore begun a container revolution in the injection field, China begins to produce the transfusion of plastic containers (plastic bottle).The cover device of plastic bottle is the rubber parcel, and is reliable again with promptly making things convenient for as transfusion.Develop again in succession as the distilled water of injection ampoule and normal saline 10ml, the listing of 20ml container, thereby make plastic containers dress preparation replace the glass ampoule.Make little pin packing the situation of plastic ampoule replacement glass ampule occur.But the top cover of plastic ampoule is inconvenient to open, and being needs further to improve.
Summary of the invention
In order to solve as above problem, the purpose of this utility model provides a kind of novel circular ampoule, promptly makes things convenient for and opens and safety.
This utility model adopts following technical scheme to achieve the above object: the circular ampoule of a kind of novel plastic, it is characterized in that by circular bottle 8, bottle 8 bottoms are provided with the bottle end 9 of diameter less than bottle 8 diameters, on 9 one sides, half garden at the bottom of the bottle, form three raised markings 11 that arrow knocks into the back, form the taper platform on bottle 8 tops, form bottleneck 10 on taper platform top, heat-sealing line 6 is formed at 10 bottles of tops, bottleneck 10 to both sides, bottle 8 bottom are provided with ribs 7, ribs 7 and unlatching plate 4 are on the same line, form on bottleneck 10 tops bottle neck 2 ', be seen as rectangular protruding 2 in the setting of the position of both sides, bottle neck 2 ' top vertical unlocking plate 4 from the front, bottle neck 2 ' top be provided with bottleneck blockade line 5 ', bottleneck blockade line 5 ' the wall thickness at other positions of wall ratio, on bottleneck blockade line 5 ' top circular top cover 3 is set, a long square plate shape vertically is set in the middle part, top of top cover 3 opens plate 4, be provided with and be seen as trapezoidally from the side opening plate 4 tops, be seen as rectangular protruding 5 from the front; It is to select for use resin material to make.
The circular ampoule of described novel plastic, the diameter that it is characterized in that circular top cover 3 and bottle neck 2 ' diameter identical; The diameter of bottleneck 10 greater than bottle neck 2 ' diameter, the diameter of bottleneck 10 is less than the diameter of bottle 8.
The circular ampoule of described novel plastic is characterized in that described resin material is polypropylene or polyethylene.
The advantage of the circular ampoule of this utility model novel plastic:
1, the using method of the circular ampoule of novel plastic is to adopt aseptic technology, at first prepare bottle 8, cold-aseptic filling medicinal liquid then, no longer the composition decomposition that the product high temperature sterilize produces is avoided in sterilization, and is after the fill that top cover 3 and bottle 8 heat sealings are integrated, promptly finishes the making of injection ampoule 1.System bottle, fill, involution are integrated, and technological process is shortened, and avoid the production environment pollution.
2, the clinical ease of use of plastic ampoule: because the plastic ampoule material is a polyethylene,, therefore can provide safe medical protection, prevent to scratch operator, cause antibacterial or disease infection operator so fracture is not sharp keen.Plastic ampoule adopts the torsion uncork, and rotation gets final product uncork, uses easy to operate.Plastic ampoule sign adopts the colored printing label, clearly easily distinguishes, is convenient to identification, prevents the administration mistake.The plastic ampoule material is solid, and anticollision is difficult for fragmentation, and accumulating is carried and taken care of easily.Be convenient to transport and carry, as be placed in the pocket.
3, the plastic ampoule production technology adopts aseptic technology, and system bottle/fill/involution is integrated, with in the market glass ampule bigger difference is arranged, and sees down plastic ampoule and glass ampule production technology contrast table for details:
Production technology The aseptic technology of plastic ampoule Glass ampule high temperature sterilize production technology
Technological process Adopt aseptic technology, system bottle/fill/involution is integrated, and technological process is short, and the filter of all contact products, filling blow needle head, liquid usefulness gas all carry out online cleaning and online sterilization with pipeline simultaneously, guarantee that product is not contaminated. Complex process, long flow path, time production cycle is long, and the production environment opportunities for contamination is big
Sterilization ensures Cold-aseptic filling, no longer the composition decomposition that the product high temperature sterilize produces is avoided in sterilization High temperature sterilize, produce that effective ingredient decomposes as: glucose produces 5 Hydroxymethylfurfural
Process for purifying Full scale production hundred grades of protections in zone Only fill hundred grades of protections in zone
Water system Bacterial endotoxin<0.01EU/ml No standard
Filtration system Dual sterile filtering device, filter material adopts the disposable use of import U.S.'s bohr aseptic filtration material, does not reuse; Produce simultaneously and use front and back all to carry out integrity test, guarantee the safety of aseptic filtration. Non-sterile filtration, filter material is reused
The production system sealing gland Production system adopts nitrogen protection, avoids the Oxidation of oxygen to medicine The production system air
The online detection of dynamic of hundred grades of purifications Online production whole process is monitored hundred grades of grit numbers that purify the zone, if index exceeding standard, system bottle/fill/involution all-in-one will stop fill automatically, effectively guarantee the aseptic of product No
Production technology The aseptic technology of plastic ampoule Glass ampule high temperature sterilize production technology
Liquid is used and gas is monitored with the online sterilization of pipeline The system bottle/fill/involution all-in-one all liquid with and gas all carry out online sterilization with pipeline, detect by 24 simultaneously and a little carry out online detection, automatically carry out simultaneously the calculating of FO value, if sterilization FO value does not reach requirement, online sterilization will be reported to the police and stop to equipment, and must carry out online sterilization this moment again.Avoid the pipeline dead angle or cause the product microbiological contamination because sterilising conditions is insufficient. No
Compounding system Before the airtight preparation raw material is adopted aseptic process Do not require
Power that twists off that product is opened and the strictness of pull-off force control According to the cycle of test, by to the product on production line sampling and testing, the power that twists off and the pull-off force of strict control product guarantee that the power that twists off and the pull-off force of product is in qualified state. Do not require
Full-line product carries out inspections of stopping leakage in the roof of strict vacuum, the sealing of assurance product Under the condition of vacuum-89kPa, full-line product is carried out the vacuum inspection, guarantee the aseptic of product. No
The clinical use of plastic ampoule guarantees that patient's life security not only requires the high-quality property of product, and requirement is in the process safety of clinical use, plastic ampoule is because the ductility height of material, can not produce chip, so can overcome the glass ampule shortcoming, have the following advantages: the fragment when avoiding opening produces, and improves the safety of clinical use.
The use handling safety can not scratch operator, and unlatching is used easy to operate, and drug compatibility is good, guarantees that medicinal liquid is stable.
Description of drawings
Fig. 1 is the front view of the circular ampoule of this utility model plastics.
Fig. 2 is the left view of the circular ampoule of this utility model plastics.
Fig. 3 is the vertical view of the circular ampoule of this utility model plastics.
Fig. 4 is the upward view of the circular ampoule of this utility model plastics.
Explanation to the drawing symbol:
1: circular ampoule 2: projection
2 ': bottle neck 3: top cover
4: open plate 5: projection
5 ': bottleneck blockade line 6: heat-sealing line
7: ribs 8: bottle
9: the bottle end 10: bottleneck
11: raised marking
The specific embodiment
Below in conjunction with accompanying drawing, describe the embodiment of the circular ampoule of this utility model plastics in detail.Fig. 1 is the front view of the circular ampoule of this utility model plastics.Fig. 2 is the left view of the circular ampoule of this utility model plastics.Fig. 3 is the vertical view of the circular ampoule of this utility model plastics.Fig. 4 is the upward view of the circular ampoule of this utility model plastics.Shown in Fig. 1~4, circular ampoule 1 is to select for use resin material (polypropylene or polythene material) to adopt the notes blow moulding to form circular bottle 8, bottle 8 bottoms are provided with the bottle end 9 of diameter less than bottle 8 diameters, on 9 one sides, half garden at the bottom of the bottle, form three raised markings 11 that arrow knocks into the back, the taper platform is formed at bottle 8 tops, form bottleneck 10 on taper platform top, heat-sealing line 6 is formed at 10 bottles of tops, bottleneck 10 to both sides, bottle 8 bottom are provided with ribs 7, ribs 7 and unlatching plate 4 are on a line, form on bottleneck 10 tops bottle neck 2 ', setting is seen as rectangular protruding 2 from the front in both sides, bottle neck 2 ' top, be provided with on bottle neck 2 ' top bottleneck blockade line 5 ', bottleneck blockade line 5 ' other position wall thickness of wall ratio, on bottleneck blockade line 5 ' top circular top cover 3 is set, a long square plate shape vertically is set in middle part, top cover 3 top opens plate 4, be provided with and be seen as trapezoidally from the side opening plate 4 tops, be seen as rectangular protruding 5 from the front;
The diameter bottle neck 2 of circular top cover 3 ' diameter identical; The diameter of bottleneck 10 greater than bottle neck 2 ' diameter, the diameter of bottleneck 10 is less than the straight neck of bottle 8;
Equipment principle: the employing blow molding technology of container, at first in clean zone, pp material is dropped in the feed bin, pp material is transported in the feed bin of system bottle/fill/involution all-in-one by airtight pipeline, enter in the screw rod storehouse of raw material in entering extruder head of feed bin, the interior temperature of extruder head this moment is about 170 degree, enters the pp material heating back fusion of extruder head, become mobile resin, along with the rotation of screw rod, fused resin is extruded from die head, forms pipe.Mould moves to the pipe bottom by balladeur train, this moment mould in opened condition, by time control, by the time mould closure during setting-up time is cut off pipe of extruding from extruder head with the intermittent fever sword with this.The mould balladeur train moves on to fill syringe needle bottom, and the position metering device by private clothes oil cylinder makes the position of die shift accurate.The fill syringe needle inserts in the mould pipe from hundred grades of laminar flow hood, filtrated air pipeline in the fill syringe needle blows out the air of certain pressure, pipe is blown afloat in mould, the vacuum system of mould also is in open mode simultaneously, and by the molding time of time control container, the container that blows afloat cools off in mould, after the cooling, the medicinal liquid pipeline of fill syringe needle pours into medicinal liquid in the container by pressure, and the control loading amount is to rely on pressure and the ratio of time to control, and filling accuracy can reach 0.02m1.Container after the fill carries out the sealing of bottleneck by the envelope mold mechanism.Container after the molding fill is by deflashing equipment, and unnecessary leftover bits and pieces is removed, and operations such as box, vacuum are stopped leakage in the roof, vanning just can be paid out of one's own pocket, be adorned to the formal product of four bottle of one plate.
The using method of circular ampoule 1 is to adopt aseptic technology, at first prepare bottle 8, cold-aseptic filling medicinal liquid then, no longer the composition decomposition that the product high temperature sterilize produces is avoided in sterilization, after the fill integrally on the bottleneck 10 formed bottle neck 2 ', top cover 3, open plate 4 heat sealings, promptly finish the making of circular ampoule 1.System bottle, fill, involution are integrated, and technological process is shortened, and avoid the production environment pollution.
When medical personnel use circular ampoule 1, to a direction break into two with one's hands open plate 4 can tear bottleneck blockade line 5 ', extract liquid in the circular ampoule 1 with syringe, promptly safety is convenient and swift again.
The technical scheme of injection ampoule 1 is not only applicable to medicine, is equally applicable to the packing as liquid such as beverage, food.

Claims (3)

1. the circular ampoule of a novel plastic, it is characterized in that by circular bottle (8), bottle (8) bottom is provided with the bottle end (9) of diameter less than bottle (8) diameter, on half garden of (9) one sides at the bottom of the bottle, form three raised markings (11) that arrow knocks into the back, the taper platform is formed at the top at bottle (8), bottleneck (10) is formed at the top at the taper platform, heat-sealing line (6) is formed at the top of bottleneck (10), bottleneck (10) to bottle (8) both sides, bottom are provided with ribs (7), ribs (7) and unlatching plate (4) are on the same line, form little bottleneck (2 ') on the top of bottleneck (10), be seen as rectangular projection (2) from the front in the setting of the position of the both sides, top of little bottleneck (2 ') vertical unlocking plates (4), on the top of little bottleneck (2 ') bottleneck blockade line (5 ') is set, the wall thickness at other positions of wall ratio of bottleneck blockade line (5 '), on the top of bottleneck blockade line (5 ') circular top cover (3) is set, one long square plate shape vertically is set in the middle part, top of top cover (3) opens plate (4), be provided with and be seen as trapezoidally from the side opening plate (4) top, be seen as rectangular projection (5) from the front; Above-mentioned each one selects for use resin material to make.
2. the circular ampoule of novel plastic according to claim 1 is characterized in that the diameter of circular top cover (3) is identical with the diameter of little bottleneck (2 '); The diameter of bottleneck (10) is greater than the diameter of little bottleneck (2 '), and the diameter of bottleneck (10) is less than the diameter of bottle (8).
3. the circular ampoule of novel plastic according to claim 1 is characterized in that described resin material is polypropylene or polyethylene.
CN200920220887XU 2009-09-27 2009-09-27 Round ampoule Expired - Lifetime CN201500292U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102249174A (en) * 2011-07-04 2011-11-23 楚天科技股份有限公司 Forming device for plastic ampoule
CN102247288A (en) * 2011-04-11 2011-11-23 北京化工大学 Easily-opened easily-disinfected plastic ampoule bottle
CN103458849A (en) * 2011-04-06 2013-12-18 株式会社大塚制药工厂 Plastic ampule
CN110141508A (en) * 2019-05-20 2019-08-20 崔文馨 Sterile purification air physiological saline

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103458849A (en) * 2011-04-06 2013-12-18 株式会社大塚制药工厂 Plastic ampule
CN102247288A (en) * 2011-04-11 2011-11-23 北京化工大学 Easily-opened easily-disinfected plastic ampoule bottle
CN102247288B (en) * 2011-04-11 2014-07-09 北京化工大学 Easily-opened easily-disinfected plastic ampoule bottle
CN102249174A (en) * 2011-07-04 2011-11-23 楚天科技股份有限公司 Forming device for plastic ampoule
CN102249174B (en) * 2011-07-04 2012-11-07 楚天科技股份有限公司 Forming device for plastic ampoule
CN110141508A (en) * 2019-05-20 2019-08-20 崔文馨 Sterile purification air physiological saline

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CX01 Expiry of patent term

Granted publication date: 20100609

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