CN201479075U - Compound non-coded disk positioning and controlling system of magneto oil pumping unit - Google Patents
Compound non-coded disk positioning and controlling system of magneto oil pumping unit Download PDFInfo
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- CN201479075U CN201479075U CN2009201583577U CN200920158357U CN201479075U CN 201479075 U CN201479075 U CN 201479075U CN 2009201583577 U CN2009201583577 U CN 2009201583577U CN 200920158357 U CN200920158357 U CN 200920158357U CN 201479075 U CN201479075 U CN 201479075U
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- frequency converter
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- magneto
- positioning
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Abstract
The utility model relates to a compound non-coded disk positioning and controlling system of a magneto oil pumping unit, which mainly solves the problems of the prior compound coded disk positioning and controlling system of the magneto oil pumping unit that encoder is easily damaged, positioning errors are relatively greater and manufacturing and maintaining costs are higher. The compound non-coded disk positioning and controlling system is characterized in that a DIO3 port of the frequency converter (2) with a pulse output function is programmed through built-in program into a pulse output port, a DIO2 port thereof is programmed through built-in program into a pulse receiving port, the two ports are in short circuit, and the pulse number to be received by the DIO2 port in the frequency converter (2) preset by the built-in program of the frequency converter (2) according to the vertical distance between the upstroke and the downstroke positioning point correcting switches serves as a sucker rod positioning signal to be input into the electric control circuit of a compound magneto (9). The compound non-coded disk positioning control system of magneto oil pumping unit can realize non-coded disk positioning operation, and has the advantages of long service life, correct positioning operation and low manufacturing and maintaining costs.
Description
Technical field:
The utility model relates to the positioner that is applied on the oil field on the oil sucking machine of compound permanent magnet motor, relates to a kind of no code-disc positioning control system that is applied on the oil sucking machine of compound permanent magnet motor specifically.
Background technology:
Oil sucking machine of compound permanent magnet motor is widely used on the oil field at present, and the navigation system on it generally adopts the code-disc positioning control system.But application through the long period, find that there is following defective in this navigation system: oil pumper is an outside work equipment, work in the open air, bear low temperature, dust, high temperature, environmental condition such as be exposed to the sun, therefore the photoelectric encoder in the code-disc positioning control system or the encoder of other type all lose original precision and useful life gradually under harsh environmental conditions, and finally have influence on the accurate control to the oil pumper location.In addition, when using the code-disc positioning control system, there is deviation accumulation in code-disc, and along with the increase of time, this position error can increase at any time, makes that the positioning accuracy of code-disc positioning control system is poor, locatees inaccurately, is difficult to guarantee the positioning security of oil pumper.And the price of code-disc encoder is understood the manufacturing and the maintenance cost of direct raising equipment generally than higher.
The utility model content:
Adopt the code-disc positioning control system that encoder damage, position error big and manufacturing and maintenance cost problem of higher easily take place in order to solve existing oil sucking machine of compound permanent magnet motor, the utility model provides a kind of oil sucking machine of compound permanent magnet motor not have the code-disc positioning control system, the code-disc positioning control system of not having this kind oil sucking machine of compound permanent magnet motor can realize not having the code-disc location, has the lower characteristics of long service life, accurate positioning and manufacturing and maintenance cost.
The technical solution of the utility model is: this kind oil sucking machine of compound permanent magnet motor does not have the code-disc positioning control system, comprise frequency converter with pulse output function, the composite permanent magnetism motor that drives of frequency converter and the electric control loop of composite permanent magnetism motor thus, wherein said control system comprises that also is fixed on the buting iron that the oil pumper suspension is heavily gone up, and switches set of forming by four limitation travel switches, be respectively the upstroke limitation travel switch in the described switches set from the bottom to top, up stroke anchor point correcting switch, down stroke anchor point correcting switch and down stroke limitation travel switch, described switches set and oil pumper hang heavy adjacent in the same way layout, and described buting iron can touch mutually with the switch in the described switches set during along catenary motion.The DIO3 mouth of described frequency converter is programmed for the pulse delivery outlet by plug-in, its DIO2 mouth is programmed for the reception of impulse mouth by plug-in, both short circuits, setting the number of pulses that the DIO2 mouth should receive in the frequency converter by the plug-in of frequency converter according to the vertical range between described up stroke anchor point correcting switch and the down stroke anchor point correcting switch exports in the electric control loop of composite permanent magnetism motor as the sucker rod framing signal, described upstroke limitation travel switch, up stroke anchor point correcting switch, down stroke anchor point correcting switch and down stroke limitation travel switch are caused the electric control loop of composite permanent magnetism motor respectively by holding wire, respectively as bottom limit enabling signal, enabling signal is proofreaied and correct in the bottom, enabling signal and top limit enabling signal are proofreaied and correct in the top.In this programme selected frequency converter be ABB AB produce the ACSM1 frequency converter.
The utlity model has following beneficial effect: owing to take the navigation system of such scheme not re-use the easy devices that under adverse circumstances, are damaged such as encoder, therefore the ability of tenable environment strengthens greatly, makes be increased the useful life of this navigation system.In addition, in this navigation system, being provided with upper and lower stroke anchor point correcting switch can revise when the generation skew of location, has guaranteed that the operation area of sucker rod is stable, has improved positioning accuracy.And, compare with the code-disc navigation system, make with maintenance cost all lower.
Description of drawings:
Fig. 1 is a structural representation of the present utility model.
Fig. 2 is the electric control theory figure of composite permanent magnetism motor behind application the utility model.
1-pedestal among the figure, the 2-frequency converter, fence under the 3-, the 4-column, the 5-staircase, the 6-oil pumper hangs heavy, belt wheel behind the 7-, the 8-upper railings, belt wheel before the 9-composite permanent magnetism motor, 10-, 11-changes leg, 12-belt, 13-polished rod eye, 14-buting iron, 15-switches set.
Embodiment:
The utility model is described in further detail below in conjunction with accompanying drawing:
By shown in Figure 1, this kind oil sucking machine of compound permanent magnet motor does not have the code-disc positioning control system, comprise frequency converter 2 with pulse output function, the composite permanent magnetism motor 9 that drives of frequency converter and the electric control loop of composite permanent magnetism motor thus, wherein said control system comprises that also one is fixed on oil pumper and hangs buting iron 14 on heavy 6, and switches set 15 of forming by four limitation travel switches, be respectively the upstroke limitation travel switch from the bottom to top in the described switches set 15, up stroke anchor point correcting switch, down stroke anchor point correcting switch and down stroke limitation travel switch, be called XC2, XC4, XC3, XC1, described switches set 15 hangs heavy 6 adjacent in the same way layouts with oil pumper, and described buting iron 14 touches mutually with the interior switch of described switches set 15 during along catenary motion.The DIO3 mouth of described frequency converter 2 is programmed for the pulse delivery outlet by plug-in, its DIO2 mouth is programmed for the reception of impulse mouth by plug-in, both short circuits are set the number of pulses that the DIO2 mouth should receive in the frequency converter 2 by the plug-in of frequency converter 2 according to the vertical range between described up stroke anchor point correcting switch and the down stroke anchor point correcting switch and are exported in the electric control loop of composite permanent magnetism motor 9 as the sucker rod framing signal.The electric control loop of composite permanent magnetism motor 9 as shown in Figure 2.Described upstroke limitation travel switch, up stroke anchor point correcting switch, down stroke anchor point correcting switch and down stroke limitation travel switch are caused the electric control loop of composite permanent magnetism motor 9 respectively by holding wire, proofread and correct enabling signal, top correction enabling signal and top limit enabling signal as bottom limit enabling signal, bottom respectively.
Here, described frequency converter 2 adopts ABB AB, i.e. Asea Brown Boveri Ltd, production the ACSM1 frequency converter.During concrete the application, parameter 12.03 is set to 3,12.02 is set to 2 so just to have formed with DIO3 be pulse output, DIO2 as the pulse input from from the loop that connects.
The utility model is the mode of work-doing according to oil sucking machine of compound permanent magnet motor, and when rotating according to the frequency converter drive motors, sucker rod is whenever walked certain distance, and frequency converter can be exported with the corresponding pulse of sucker rod travel distance this thought and design.Be programmed for the pulse delivery outlet by DIO3 mouth with frequency converter, the DIO2 mouth is programmed for the reception of impulse mouth, by the number of pulses of the built-in Control Software of frequency converter, be converted into the distance of sucker rod walking, the no code-disc location of realizing oil pumper thus with the DIO2 mouth that receives.Wherein, because each location reference point all is last relatively anchor point, cumulative errors can appear, therefore XC3 is set and these two travel switches of XC4 are proofreaied and correct this cumulative errors, and according to the pre-set DIO2 mouth of the distance of XC3 and XC4 answer the received pulse number, make the operation area of sucker rod stable.When oil pumper moved, compound permanent magnet motor positive and negative both direction under the control of no code-disc positioning control system rotated, and realized that crude oil is extracted in the acting that moves up and down of sucker rod.
The buting iron that the suspension of no code-disc positioning control system control oil pumper is heavily gone up moves between XC3 and XC4, and the distance of operation is exactly the stroke of oil pumper, represent with L, and distance X C3 point and the XC4 distance of ordering is all between 2-3 centimetre, and this is apart from representing with M.When skew takes place in the location, revise by XC3 or XC4, guarantee that the operation area of sucker rod is stable.
It is as follows to use detailed process of the present utility model: after pressing the oil pumper start button, pumping-unit motor begins the frequency run with 2-3Hz, buting iron 14 is upwards operation under the drive of motor, when meeting XC3, motor begins reverse rotation and drives upwards operation of sucker rod, the rotation speed from 0Hz according to the acceleration and deceleration time that has configured, wherein equate accelerating time and deceleration time, accelerate to the speed of setting jig frequency, when speed reaches the rotating speed of setting spurt, control program is write down the umber of pulse N of DIO2 reception at that time, when the motor ramp to stop, in this section process that motor slows down, the DIO3 mouth of frequency converter does not send pulse, but owing to the acceleration and deceleration time of frequency converter is identical, so the distance of sucker rod walking is identical in the process of acceleration and deceleration, can converse the umber of pulse that equates with N, motor is in the running of upstroke like this, and the umber of pulse that the DIO3 mouth of frequency converter sends is exactly that the umber of pulse N that quickens the period is set the rotating speed umber of pulse Z of operation period.The sucker rod upwards distance of walking is L+M, and during the due umber of pulse N of the travel distance when the umber of pulse N+Z that receives when the DIO2 mouth adds and slows down, the theoretical umber of pulse of sucker rod walking is exactly Z+2N, and is corresponding with the distance L+M of sucker rod walking.When the umber of pulse that receives when the DIO2 mouth equals N+Z, control program sends the motor inverted command, frequency converter begins the operation of braking motor, make motor to quicken to stop the deceleration time of setting, and when the speed of motor is zero, begin to change direction and quicken rotation, sucker rod is moved downwards, and the process that whole process and sucker rod upwards move is in full accord.
Because the ability of frequency converter tolerance adverse circumstances is higher, so this kind of no code-disc positioning control system can not be subjected to the influence of oil pumper operational environment basically, can satisfy the positioning requirements of oil pumper fully, and can the correction of timing deviations by the position correction travel switch, compare with the code-disc navigation system, precision still increases.And owing to do not re-use the expensive encoder of price, the no code-disc positioning control system of this kind is compared with the code-disc navigation system is arranged, and its manufacturing cost and maintenance cost all are lowered far away.
Claims (2)
1. an oil sucking machine of compound permanent magnet motor does not have the code-disc positioning control system, comprise the frequency converter (2) with pulse output function, the composite permanent magnetism motor (9) of frequency converter driving thus and the electric control loop of composite permanent magnetism motor (9), it is characterized in that:
Described control system also comprises a buting iron (14) that is fixed in the oil pumper suspension heavy (6), an and switches set of forming by four limitation travel switches (15), be respectively upstroke limitation travel switch, up stroke anchor point correcting switch, down stroke anchor point correcting switch and down stroke limitation travel switch in the described switches set (15) from the bottom to top, described switches set (15) and oil pumper hang heavy (6) adjacent in the same way layout, and described buting iron (14) touches mutually with the interior switch of described switches set (15) during along catenary motion;
The DIO3 mouth of described frequency converter (2) is programmed for the pulse delivery outlet by plug-in, its DIO2 mouth is programmed for the reception of impulse mouth by plug-in, both short circuits, plug-in by frequency converter (2) exports in the electric control loop of composite permanent magnetism motor (9) according to the number of pulses that the interior DIO2 mouth of the setting frequency converter (2) of the vertical range between described up stroke anchor point correcting switch and the down stroke anchor point correcting switch should receive as the sucker rod framing signal, described upstroke limitation travel switch, up stroke anchor point correcting switch, down stroke anchor point correcting switch and down stroke limitation travel switch are caused the electric control loop of composite permanent magnetism motor (9) respectively by holding wire, respectively as bottom limit enabling signal, enabling signal is proofreaied and correct in the bottom, enabling signal and top limit enabling signal are proofreaied and correct in the top.
2. oil sucking machine of compound permanent magnet motor according to claim 1 does not have the code-disc positioning control system, it is characterized in that: described frequency converter (2) for ABB AB produce the ACSM1 frequency converter.
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CN2009201583577U CN201479075U (en) | 2009-05-22 | 2009-05-22 | Compound non-coded disk positioning and controlling system of magneto oil pumping unit |
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CN2009201583577U CN201479075U (en) | 2009-05-22 | 2009-05-22 | Compound non-coded disk positioning and controlling system of magneto oil pumping unit |
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CN2009201583577U Expired - Fee Related CN201479075U (en) | 2009-05-22 | 2009-05-22 | Compound non-coded disk positioning and controlling system of magneto oil pumping unit |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106065770A (en) * | 2016-06-01 | 2016-11-02 | 河北华北石油荣盛机械制造有限公司 | A kind of open-loop control method of tower-type towing oil-pumping machine system |
CN110045718A (en) * | 2019-04-30 | 2019-07-23 | 宝钢湛江钢铁有限公司 | A kind of detection method of stacker-reclaimer walking encoder |
-
2009
- 2009-05-22 CN CN2009201583577U patent/CN201479075U/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106065770A (en) * | 2016-06-01 | 2016-11-02 | 河北华北石油荣盛机械制造有限公司 | A kind of open-loop control method of tower-type towing oil-pumping machine system |
CN110045718A (en) * | 2019-04-30 | 2019-07-23 | 宝钢湛江钢铁有限公司 | A kind of detection method of stacker-reclaimer walking encoder |
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C14 | Grant of patent or utility model | ||
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C17 | Cessation of patent right | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20100519 Termination date: 20110522 |