CN201461269U - Wind power planetary gear support device - Google Patents

Wind power planetary gear support device Download PDF

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Publication number
CN201461269U
CN201461269U CN2009201287111U CN200920128711U CN201461269U CN 201461269 U CN201461269 U CN 201461269U CN 2009201287111 U CN2009201287111 U CN 2009201287111U CN 200920128711 U CN200920128711 U CN 200920128711U CN 201461269 U CN201461269 U CN 201461269U
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China
Prior art keywords
planetary
planetary gear
gear
shaft
wind power
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Ceased
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CN2009201287111U
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Chinese (zh)
Inventor
曹云
赵俊渝
刘波
杜木信
黄永平
曹春华
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Chongqing Gearbox Co Ltd
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Chongqing Gearbox Co Ltd
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Priority to CN2009201287111U priority Critical patent/CN201461269U/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H57/00General details of gearing
    • F16H57/08General details of gearing of gearings with members having orbital motion
    • F16H2057/085Bearings for orbital gears
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H57/00General details of gearing
    • F16H57/08General details of gearing of gearings with members having orbital motion
    • F16H57/082Planet carriers
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/70Wind energy
    • Y02E10/72Wind turbines with rotation axis in wind direction

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  • Rolling Contact Bearings (AREA)

Abstract

The utility model discloses a wind power planetary gear support device which comprises a planetary frame (1), a planetary shaft (2), a planetary gear (5), an inner ring gear (8) and a sun gear (9), wherein both ends of the planetary shaft (2) extend to the mounting inner hole of the planetary frame (1), the planetary gear (5) is supported on the planetary shaft (2) through a bearing, the planetary gear (5) is meshed with the inner ring gear (8) through the sun gear (9), the planetary gear (5) is supported on the planetary shaft (2) through two symmetrically-distributed left and right conical bearings (3,7), and the left and right conical bearings (3,7) are mounted back to back. As the wind power planetary gear support device adopts two conical bearings without outer rings and mounted back to back to support the planetary gear, on one hand, the bearing space size is reduced, and the structure size limitation of the planetary gear is solved; on the other hand, the support rigidity of the planetary shaft is effectively improved, so the wind power planetary gear support device has the advantages of ingenious design, simple structure, easy implementation, good reliability and long service life.

Description

风电行星齿轮支撑装置 Wind power planetary gear support device

技术领域technical field

本实用新型属于行星齿轮技术领域,具体地说,尤其涉及一种用于风电行星齿轮的无外圈锥轴承支撑装置。The utility model belongs to the technical field of planetary gears, and in particular relates to a support device for a tapered bearing without an outer ring for wind power planetary gears.

背景技术Background technique

行星齿轮系通常包括行星架、行星轴、行星轮、内齿圈和太阳轮,其中,内齿圈的中心位置设有太阳轮,在内齿圈和太阳轮之间有环形间隙,行星轮处于太阳轮和内齿圈之间的间隙内,行星轮内向与太阳轮相啮合,外向与内齿圈相啮合,并可以在所述间隙中作圆周运动。所述行星轮通过轴承支承在行星轴上,而行星轴安装在行星架中。目前,风电行星齿轮的支撑装置多采用满滚子圆柱轴承,因其无保持架,存在滚子打滑损坏风险,且因这种轴承尺寸较大,而限制了行星轮的结构尺寸;另外,在行星齿轮采用斜齿的情况下,由于其翻转倾覆力矩的存在,使轴承滚子承载区域产生改变,轴承实际使用寿命将大大降低。A planetary gear system usually includes a planet carrier, a planetary shaft, a planetary gear, an inner ring gear and a sun gear, wherein a sun gear is arranged at the center of the inner ring gear, and there is an annular gap between the inner ring gear and the sun gear, and the planetary gear is in In the gap between the sun gear and the ring gear, the planetary gear meshes inwardly with the sun gear and outwardly with the ring gear, and can perform circular motion in the gap. The planet wheels are supported on planet shafts via bearings, while the planet shafts are mounted in the planet carrier. At present, the support devices of wind power planetary gears mostly use full-roller cylindrical bearings. Because there is no cage, there is a risk of roller slipping damage, and because of the large size of this bearing, the structural size of the planetary gear is limited; in addition, in When the planetary gear adopts helical teeth, due to the existence of its overturning moment, the bearing area of the bearing rollers will be changed, and the actual service life of the bearing will be greatly reduced.

实用新型内容Utility model content

本实用新型所要解决的技术问题在于提供一种能有效提高行星轴支撑刚性的风电行星齿轮支撑装置。The technical problem to be solved by the utility model is to provide a wind power planetary gear support device that can effectively improve the support rigidity of the planetary shaft.

本实用新型的技术方案如下:一种风电行星齿轮支撑装置,包括行星架、行星轴、行星轮、内齿圈和太阳轮,其中行星轴的两端伸入行星架的安装内孔中,在行星轴上通过轴承支承行星轮,该行星轮通过太阳轮与内齿圈啮合,其关键在于:所述行星轮通过左右两个对称布置的锥轴承支承于行星轴上,并且左、右锥轴承采用背对背安装。The technical scheme of the utility model is as follows: a wind power planetary gear support device, including a planetary frame, a planetary shaft, a planetary wheel, an inner ring gear and a sun gear, wherein the two ends of the planetary shaft extend into the installation inner hole of the planetary frame, and the The planetary shaft supports the planetary gear through bearings, and the planetary gear meshes with the ring gear through the sun gear. The key point is that the planetary gear is supported on the planetary shaft by two symmetrically arranged left and right cone bearings, and the left and right cone bearings Installed back to back.

本实用新型将行星轴与行星轮之间的满滚子圆柱轴承改为两个背对背安装的锥轴承,在便于轴承安装的同时,有效提高了行星轴的支撑刚性,并消除了打滑损坏的风险。The utility model changes the full roller cylindrical bearing between the planetary shaft and the planetary wheel into two back-to-back taper bearings, which not only facilitates the bearing installation, but also effectively improves the support rigidity of the planetary shaft and eliminates the risk of slipping damage .

上述左、右锥轴承均由内圈和滚柱构成,其中内圈固套在行星轴上,在内圈与行星轮之间形成圆锥形滚道,所述滚柱安装在该圆锥形滚道中。两个锥轴承无外圈,行星齿轮内孔面作为锥轴承的外圈,这样减小了轴承空间尺寸,解决了行星轮的结构尺寸限制。The above-mentioned left and right tapered bearings are composed of inner rings and rollers, wherein the inner rings are fixedly sleeved on the planetary shafts, and a conical raceway is formed between the inner rings and the planetary wheels, and the rollers are installed in the conical raceways . The two tapered bearings have no outer ring, and the inner surface of the planetary gear is used as the outer ring of the tapered bearing, which reduces the size of the bearing space and solves the structural size limitation of the planetary gear.

在上述左锥轴承与右锥轴承之间安装有隔圈,该隔圈套装于行星轴上。隔圈增加了轴承滚柱的承载区域,进一步提高了行星轴的支撑刚性。A spacer is installed between the above-mentioned left cone bearing and the right cone bearing, and the spacer is sleeved on the planetary shaft. The spacer ring increases the bearing area of the bearing rollers, further improving the support rigidity of the planetary shaft.

在上述行星架与右锥轴承之间装有调整垫,调整垫套装于行星轴上。通过调节调整垫的厚度可以控制两个锥轴承的内部游隙,保证两个锥轴承正常高效的工作。An adjustment pad is installed between the above-mentioned planet carrier and the right taper bearing, and the adjustment pad is sleeved on the planet shaft. The internal clearance of the two tapered bearings can be controlled by adjusting the thickness of the adjusting pad, so as to ensure the normal and efficient work of the two tapered bearings.

有益效果:本实用新型在行星轴上通过两个背对背安装的无外圈锥齿轮来支承行星轮,一方面减小了轴承空间尺寸,解决了行星轮的结构尺寸限制;另一方面,有效提高了行星轴的支撑刚性,具有设计巧妙、结构简单、实施容易、可靠性好、使用寿命长等特点。Beneficial effects: the utility model supports the planetary wheel on the planetary shaft through two bevel gears without outer ring installed back to back, on the one hand, it reduces the size of the bearing space and solves the structural size limitation of the planetary wheel; on the other hand, it effectively improves It improves the supporting rigidity of the planetary shaft, and has the characteristics of ingenious design, simple structure, easy implementation, good reliability and long service life.

附图说明Description of drawings

图1是本实用新型的结构示意图。Fig. 1 is a structural representation of the utility model.

具体实施方式Detailed ways

下面结合附图和实施例对本实用新型作进一步说明:Below in conjunction with accompanying drawing and embodiment the utility model is further described:

如图1所示,本实用新型由行星架1、行星轴2、左锥轴承3、隔圈4、行星轮5、调整垫6、右锥轴承7、内齿圈8和太阳轮9等部件构成,其中行星轴2位于行星架1内,行星轴2的两端伸入行星架1的安装内孔中,在行星轴2上通过左、右两个背对背对称安装的锥轴承3、7支承行星轮5,该行星轮5通过圆周上均匀分布的太阳轮9与内齿圈8啮合。所述左、右锥轴承3、7均由内圈和滚柱构成,其中内圈固套在行星轴2上,在内圈与行星轮5之间形成圆锥形滚道,所述滚柱安装在该圆锥形滚道中。左、右锥轴承3、7采用无外圈设计,行星轮5的内孔面作为锥轴承的外圈,这种结构减小了轴承空间尺寸,解决了行星轮的结构尺寸限制。同时,对行星轮5内孔采用渗碳淬火处理,以提高其硬度、耐磨性和疲劳强度。As shown in Figure 1, the utility model is composed of a planetary carrier 1, a planetary shaft 2, a left cone bearing 3, a spacer ring 4, a planetary wheel 5, an adjustment pad 6, a right cone bearing 7, an inner ring gear 8 and a sun gear 9, etc. Composition, wherein the planetary shaft 2 is located in the planetary carrier 1, the two ends of the planetary shaft 2 extend into the installation inner hole of the planetary carrier 1, and the planetary shaft 2 is supported by two left and right taper bearings 3, 7 installed symmetrically back to back The planetary gear 5 meshes with the ring gear 8 through sun gears 9 uniformly distributed on the circumference. The left and right tapered bearings 3 and 7 are both composed of inner rings and rollers, wherein the inner rings are fixedly sleeved on the planetary shaft 2, and a conical raceway is formed between the inner rings and the planetary gear 5, and the rollers are installed in the conical raceway. The left and right cone bearings 3 and 7 are designed without outer rings, and the inner surface of the planetary gear 5 is used as the outer ring of the cone bearings. This structure reduces the space size of the bearings and solves the structural size limitation of the planetary gears. At the same time, the inner hole of the planetary gear 5 is treated with carburizing and quenching to improve its hardness, wear resistance and fatigue strength.

从图1中可知,在左锥轴承3与右锥轴承7之间安装有隔圈4,该隔圈4套装于行星轴2上,隔圈4增加了轴承滚柱的承载区域,进一步提高了行星轴的支撑刚性。在所述行星架1与右锥轴承7之间装有调整垫6,调整垫6套装于行星轴2上。通过调节调整垫6的厚度将左锥轴承3与右锥轴承7的内部游隙控制为负值,这样左锥轴承3与右锥轴承7就能很好地抵抗行星轮5与内齿圈8和太阳轮9啮合时所产生的翻转倾覆力矩。It can be seen from Figure 1 that a spacer 4 is installed between the left cone bearing 3 and the right cone bearing 7, and the spacer 4 is set on the planetary shaft 2, and the spacer 4 increases the bearing area of the bearing rollers, further improving the The support rigidity of the planet shaft. An adjustment pad 6 is installed between the planet carrier 1 and the right cone bearing 7 , and the adjustment pad 6 is sleeved on the planetary shaft 2 . By adjusting the thickness of the adjustment pad 6, the internal clearance of the left cone bearing 3 and the right cone bearing 7 is controlled to a negative value, so that the left cone bearing 3 and the right cone bearing 7 can well resist the planetary gear 5 and the ring gear 8 The overturning moment generated when meshing with the sun gear 9.

Claims (4)

1.一种风电行星齿轮支撑装置,包括行星架(1)、行星轴(2)、行星轮(5)、内齿圈(8)和太阳轮(9),其中行星轴(2)的两端伸入行星架(1)的安装内孔中,在行星轴(2)上通过轴承支承行星轮(5),该行星轮(5)通过太阳轮(9)与内齿圈(8)啮合,其特征在于:所述行星轮(5)通过左右两个对称布置的锥轴承(3、7)支承于行星轴(2)上,并且左、右锥轴承(3、7)采用背对背安装。1. A wind power planetary gear support device, comprising a planetary carrier (1), a planetary shaft (2), a planetary wheel (5), an inner ring gear (8) and a sun gear (9), wherein the two planetary shafts (2) The end extends into the installation inner hole of the planet carrier (1), and supports the planetary gear (5) on the planetary shaft (2) through bearings, and the planetary gear (5) meshes with the ring gear (8) through the sun gear (9) , characterized in that: the planetary wheel (5) is supported on the planetary shaft (2) through two symmetrically arranged left and right cone bearings (3, 7), and the left and right cone bearings (3, 7) are installed back to back. 2.根据权利要求1所述的风电行星齿轮支撑装置,其特征在于:所述左、右锥轴承(3、7)均由内圈和滚柱构成,其中内圈固套在行星轴(2)上,在内圈与行星轮(5)之间形成圆锥形滚道,所述滚柱安装在该圆锥形滚道中。2. The wind power planetary gear support device according to claim 1, characterized in that: the left and right tapered bearings (3, 7) are both composed of inner rings and rollers, wherein the inner rings are fixedly sleeved on the planetary shaft (2 ), a conical raceway is formed between the inner ring and the planet wheel (5), and the rollers are installed in the conical raceway. 3.根据权利要求1或2所述的风电行星齿轮支撑装置,其特征在于:在所述左锥轴承(3)与右锥轴承(7)之间安装有隔圈(4),该隔圈(4)套装于行星轴(2)上。3. The wind power planetary gear support device according to claim 1 or 2, characterized in that: a spacer (4) is installed between the left cone bearing (3) and the right cone bearing (7), the spacer (4) Set on the planet shaft (2). 4.根据权利要求1所述的风电行星齿轮支撑装置,其特征在于:在所述行星架(1)与右锥轴承(7)之间装有调整垫(6),调整垫(6)套装于行星轴(2)上。4. The wind power planetary gear support device according to claim 1, characterized in that: an adjustment pad (6) is installed between the planet carrier (1) and the right cone bearing (7), and the adjustment pad (6) is set on the planet shaft (2).
CN2009201287111U 2009-09-02 2009-09-02 Wind power planetary gear support device Ceased CN201461269U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102518787A (en) * 2011-12-13 2012-06-27 哈尔滨东安发动机(集团)有限公司 Planetary transmission structure of wind power gear box
CN103261717A (en) * 2010-11-17 2013-08-21 Imo控股有限责任公司 Assembly as bearing arrangement for the rotational mounting of machine and plant parts
CN107387743A (en) * 2017-08-24 2017-11-24 重庆望江工业有限公司 A kind of large-scale wind electricity gearbox planetary frame bearing arrangement
CN108980216A (en) * 2018-09-27 2018-12-11 杭州前进齿轮箱集团股份有限公司 A kind of tapered roller bearing for Gear Planet Transmission is axially negative to swim clearance adjustment apparatus and configuration method

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103261717A (en) * 2010-11-17 2013-08-21 Imo控股有限责任公司 Assembly as bearing arrangement for the rotational mounting of machine and plant parts
CN103261717B (en) * 2010-11-17 2016-08-03 Imo控股有限责任公司 As components of bearing arrangements for rotationally supporting parts of machines and equipment
CN102518787A (en) * 2011-12-13 2012-06-27 哈尔滨东安发动机(集团)有限公司 Planetary transmission structure of wind power gear box
CN107387743A (en) * 2017-08-24 2017-11-24 重庆望江工业有限公司 A kind of large-scale wind electricity gearbox planetary frame bearing arrangement
CN107387743B (en) * 2017-08-24 2023-02-17 重庆望江工业有限公司 Large-scale wind-powered electricity generation gear box planet carrier bearing arrangement structure
CN108980216A (en) * 2018-09-27 2018-12-11 杭州前进齿轮箱集团股份有限公司 A kind of tapered roller bearing for Gear Planet Transmission is axially negative to swim clearance adjustment apparatus and configuration method

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Decision date of declaring invalidation: 20120605

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Granted publication date: 20100512