CN201458353U - High-efficiency energy-conservation heavy material concentrated phase air conveying system - Google Patents
High-efficiency energy-conservation heavy material concentrated phase air conveying system Download PDFInfo
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- CN201458353U CN201458353U CN2009200983040U CN200920098304U CN201458353U CN 201458353 U CN201458353 U CN 201458353U CN 2009200983040 U CN2009200983040 U CN 2009200983040U CN 200920098304 U CN200920098304 U CN 200920098304U CN 201458353 U CN201458353 U CN 201458353U
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- pump housing
- discharge nozzle
- air inlet
- valve
- air
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Abstract
The utility model relates to a high-efficiency energy-conservation heavy material concentrated phase air conveying system which has main technical characteristics that: (1) an upper attracting mode is adopted to discharge material, and an umbrella-type discharge hole device is arranged at the end of a discharge pipe; (2) the discharge pipe communicated with a pump body below a discharge valve is a double pipe; (3) a bottom fluidization component which is connected by a flange is axially arranged at the bottom part of the pump body. The high-efficiency energy-conservation heavy material concentrated phase air conveying system has small volume and has low requirement to air source pressure, namely, 0.8MPa compression air, and adopts a programmable logic controller to control, and has high automation degree, stable operation and convenient operation, so as to greatly reduce the occupying area of the system, reduce the investment cost such as the infrastructure and factory building of a dedusting system and fill up the blank of domestic heavy material conveying equipment, compared with the foreign technology, the utility model makes up for each other's deficiencies, so as to lead the equipment to have the advantages of small volume, small occupying area and easy maintenance and the like.
Description
Technical field
The utility model technology innovation belongs to the strength transportation art, especially a kind of dense phase pneumatic conveying system of high-efficiency energy-saving heavy material.
Background technology
At present, in the heavy metal material pneumatic conveying system, 4.1t/m
3Carry in the industry at home or a blank in the material-transporting system more than the proportion, the external equipment of therefore long-term employing, but overseas equipment must use the Air compressor of 1.4Mpa could satisfy the pressure requirement of the use 1.2Mpa of system source of the gas.Since system's delivery pressure height, the serious wear of pipeline and valve, inefficiency, system's operation expense is very high.Country advocates energy-saving and cost-reducing energetically at present, user's heart is extremely thirsted for the high efficiency load transfer device replacement of low consumption original system simultaneously, this just requires a kind of research and development of later-model low-voltage high-efficiency heavy metal material Pneumatic Conveying Technology, with the blank of filling up domestic heavy metal low-pressure delivery technology and the requirement of satisfying the user.
Summary of the invention
The purpose of this utility model is to provide a kind of reasonable in design, simple in structure, low cost of manufacture and carries stable heavy material dense phase pneumatic conveying system.
The utility model solves its technical matters and takes following technical scheme to realize:
A kind of heavy material dense phase pneumatic conveying system, comprise the pump housing, feed pipe, inlet valve, discharge nozzle, bleeder valve, air intake assembly and air outlet valve, the pump housing is erect on the ground by embedded iron, at the coaxial installation feed pipe in pump housing upper end, between the pump housing and feed pipe, inlet valve is installed, shoulder position at the pump housing is equipped with air outlet valve and discharge nozzle, and air intake assembly is installed on the pump housing and the discharge nozzle, wherein:
(1) adopt the top-guiding type discharging, discharge nozzle has been installed the umbrella shape discharge hole device at its end;
(2) discharge nozzle in the connection pump housing below bleeder valve is two sleeve pipes, and this pair sleeve pipe is made up of coaxial main air inlet pipe and the interior discharge nozzle that is fixed on its top, inwall two ends, carries air to enter in the pump housing along the interlayer that two sleeve pipes form;
(3) be coaxially installed with employing flange bonded assembly bottom fluidization assembly in the bottom of the pump housing.
And, described air intake assembly comprises source of the gas distributing box and the various air inlet pipes that are connected with this source of the gas distributing box, and air inlet pipe comprises: the discharging opening air inlet pipe that is communicated with discharge nozzle, the discharging master air inlet pipe, the shoulder air inlet pipe that is communicated with pump housing top that are communicated with the two sleeve pipes of discharge nozzle and the bottom fluidization air inlet pipe that is communicated with the bottom fluidization assembly flange of the pump housing.
Advantage of the present utility model and good effect are:
1, this air-transport system has adopted two cover discharge nozzles, and has designed unique umbrella shape air inlet, the material after the fluidisation is entrainmented into discharge nozzle, and quicken in pump housing outlet, has realized the operation scheme that low flow velocity starts, high concentration is carried.
2, the gasification board place of this air-transport system bottom fluidization assembly adopts flange form to connect, and to the impact of fluidization components, makes material reach desirable fluidisation in the time of can reducing blanking effectively.
3 air-transport system compact conformations, good sealing effect, zero-pressure starts, and it is little to wear and tear, and by the umbrella shape air inlet of discharge nozzle, makes the material after the fluidisation evenly enter pipeline, has avoided the obstruction of pipeline, has improved work efficiency effectively.
4, the utility model volume is little, and low to the bleed pressure requirement, the pressurized air of 0.8Mpa gets final product, and has adopted Controlled by Programmable Controller, and degree of automation height, stable is easy to operate; Both can greatly reduce the floor area of system, the investment costs such as capital construction, workshop building of dust pelletizing system are reduced, fill up the blank of the domestic load transfer device of heavy material, contrast external technology, learn from other's strong points to offset one's weaknesses, this equipment has that volume is little, floor area is little and for ease of maintenaince wait advantage.
Description of drawings
Fig. 1 is an agent structure scheme drawing of the present utility model;
Fig. 2 is the installation and the cutaway view thereof of the two cover discharge nozzles of the utility model.
The specific embodiment
The utility model is described in further detail by following examples in conjunction with the accompanying drawings, but the technology contents that present embodiment is narrated is illustrative, rather than determinate, should not limit to protection domain of the present utility model according to this.
A kind of heavy material dense phase pneumatic conveying system, comprise the pump housing 7, feed pipe 4, inlet valve 5 (charging dome valve), discharge nozzle 1, bleeder valve 2, air intake assembly and air outlet valve 6, the pump housing is erect on the ground by embedded iron 9, at the coaxial installation feed pipe in pump housing upper end, between the pump housing and feed pipe, inlet valve is installed; Shoulder position at the pump housing is equipped with air outlet valve and discharge nozzle, and air intake assembly is installed on the pump housing and the discharge nozzle.Innovative point of the present utility model is:
(1) adopt the top-guiding type discharging, discharge nozzle has been installed the umbrella shape discharge hole device at its end, the material after the fluidisation can be entrainmented into discharge nozzle, has formed the umbrella shape air inlet; In addition, in the discharge nozzle insertion pump housing is two sleeve pipes 12, this pair sleeve pipe is made up of main air inlet pipe and the interior discharge nozzle that is fixed on its top, inwall two ends, and interior discharge nozzle is communicated with the discharge nozzle convey materials, and main air inlet pipe and the formed interlayer of interior discharge nozzle deliver air in the pump housing.
(2) be coaxially installed with the bottom fluidization assembly in the bottom of the pump housing, connect, to the impact of bottom fluidization assembly, make material reach desirable fluidisation in the time of can reducing blanking effectively for adopting flange 8.
(3) air intake assembly comprises that source of the gas distributing box 13 and the various air inlet pipes that are connected with this source of the gas distributing box constitute, and various air inlet pipes comprise: the discharging opening air inlet pipe 14 that is communicated with discharge nozzle, the discharging master air inlet pipe 11, the shoulder air inlet pipe 3 that is communicated with pump housing top that are communicated with the two sleeve pipes of discharge nozzle and the bottom fluidization air inlet pipe 10 that is communicated with the bottom fluidization assembly flange of the pump housing.Various air inlet pipes all are equipped with air inlet valve separately, and this air inlet valve is regulated the tolerance size by the orifice plate quantity in the control air inlet pipe.
Principle of work of the present utility model is:
1. general introduction
Material is deposited in the hopper of pump housing feed pipe top, and the charging dome valve of T pump is opened, and the material by gravity is dropped into the T pump and fallen under gravity in the T pump that is installed in the hopper below, is delivered to grey storehouse by strength then.When blanking time of upper computer then after, all charging dome valves are closed.After all charging dome valves have all been closed and have been sealed, bleeder valve and inlet open, pressurized air will enter all defeated grey pumps then, and ash is arrived grey storehouse by ducting.After material is transported to grey storehouse, send the signal of delivery duct pressure decay, air inlet valve is closed, and finishes once circulation.
2. system initial state
When system stops and being in when waiting to expect state each valve opening and closing situation as follows:
Concentrated phase T pump should be empty and be in the zero pressure state.
3. concentrated phase T pump operation process
When starting a delivery cycle, control system will check whether following loop start interlocking condition is satisfied fully:
Program control on the Pneumatic controlled box on the spot/change-over switch places " program control " position on the spot;
System start-up/halt switch on upper places " startup " position;
All inlet dome valves are closed and are sealed;
Ash storehouse manual switchover valve must have one in " opening " position.
When above-mentioned condition is true value, will triggers delivery cycle and move according to following steps:
Step 1: the charging dome valve of the pump housing must be established by cable by corresponding solenoid valve and open.Simultaneously, start material filling back off timer, circulation watchdog timer and minimal circulation cycle timer.Material will fall under gravity in the T pump.
Step 2: finish when excessive filling timer, the charging dome valve of this pump is closed by the corresponding solenoid valve dead electricity.In this process, if material is filled back off timer then, time-delay 0.1S closes the charging dome valve of all T pumps.
Step 3:, carry choker relief valve must establish by cable and open by corresponding solenoid valve when air inlet valve delayed start-up timer is finished.Simultaneously, the fluidization air valve of all concentrated phase T pumps will must be established by cable by corresponding solenoid valve and open.
Attention: the circulation watchdog timer then before, if delivery pressure raise to surpass " pressure of closing the door " (program inside), cooresponding conveying choker relief valve and fluidization air valve are closed.When pressure decay during to " pressure opens the door " (program inside) above valve will open again.
Step 4: material by ducting to target ash storehouse. when manifold pressure has dropped to less than 0.03MPa, open the safe transport timer, the safe transport timer then, send to carry and finish signal, air inlet valve and fluidization air valve will be closed by the corresponding solenoid valve dead electricity. start the cycle reset timer.
Step 5: finish when the cycle reset timer, then delivery cycle is finished.
Attention: if in cyclic process, any one starts the interlocking condition and becomes non-true value, and then this circulation is proceeded up to finishing allowing, and system will stop then, becomes true value again up to all startup interlocking conditions.For example, the high charge level meter in target ash storehouse is uncovered during system start-up, if in cyclic process, this level-sensing device is capped, and this condition will be left in the basket and circulation is stopped or resetting.This will instruct by PLC program locking loop start and realize.
Same, when a fault takes place, will allow circulation to carry out next step, end-around carry will be suspended then, and after the interlocking condition reverts to true value, circulation will continue to carry out next step.The cyclical information of next step end-around carry is with locked, and therefore when the interlocking condition became non-true value, circulation can not stop or falling back.Be latched in the last cycle reset timer operational process of circulation and remove.
Claims (2)
1. dense phase pneumatic conveying system of high-efficiency energy-saving heavy material, comprise the pump housing, feed pipe, inlet valve, discharge nozzle, bleeder valve, air intake assembly and air outlet valve, the pump housing is erect on the ground by embedded iron, at the coaxial installation feed pipe in pump housing upper end, between the pump housing and feed pipe, inlet valve is installed, shoulder position at the pump housing is equipped with air outlet valve and discharge nozzle, and air intake assembly is installed on the pump housing and the discharge nozzle, it is characterized in that:
(1) adopt the top-guiding type discharging, discharge nozzle has been installed the umbrella shape discharge hole device at its end;
(2) discharge nozzle in the connection pump housing below bleeder valve is two sleeve pipes, and this pair sleeve pipe is made up of coaxial main air inlet pipe and the interior discharge nozzle that is fixed on its top, inwall two ends, carries air to enter in the pump housing along the interlayer that two sleeve pipes form;
(3) be coaxially installed with employing flange bonded assembly bottom fluidization assembly in the bottom of the pump housing.
2. dense phase pneumatic conveying system of high-efficiency energy-saving heavy material according to claim 1, it is characterized in that: described air intake assembly comprises source of the gas distributing box and the various air inlet pipes that are connected with this source of the gas distributing box, and air inlet pipe comprises: the discharging opening air inlet pipe that is communicated with discharge nozzle, the discharging master air inlet pipe, the shoulder air inlet pipe that is communicated with pump housing top that are communicated with the two sleeve pipes of discharge nozzle and the bottom fluidization air inlet pipe that is communicated with the bottom fluidization assembly flange of the pump housing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009200983040U CN201458353U (en) | 2009-08-12 | 2009-08-12 | High-efficiency energy-conservation heavy material concentrated phase air conveying system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009200983040U CN201458353U (en) | 2009-08-12 | 2009-08-12 | High-efficiency energy-conservation heavy material concentrated phase air conveying system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201458353U true CN201458353U (en) | 2010-05-12 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009200983040U Expired - Fee Related CN201458353U (en) | 2009-08-12 | 2009-08-12 | High-efficiency energy-conservation heavy material concentrated phase air conveying system |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101628666B (en) * | 2009-08-12 | 2012-09-05 | 天津市实达电力设备有限公司 | Dense phase pneumatic conveying system of high-efficiency energy-saving heavy material |
| CN102874599A (en) * | 2012-09-25 | 2013-01-16 | 上海发电设备成套设计研究院 | Method for judging idle running of positive-pressure dense-phase bin pump |
| CN105129433A (en) * | 2015-09-18 | 2015-12-09 | 山东钢铁股份有限公司 | Fluidifying feeding device for upward-leading type pneumatic conveying bin pump |
-
2009
- 2009-08-12 CN CN2009200983040U patent/CN201458353U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101628666B (en) * | 2009-08-12 | 2012-09-05 | 天津市实达电力设备有限公司 | Dense phase pneumatic conveying system of high-efficiency energy-saving heavy material |
| CN102874599A (en) * | 2012-09-25 | 2013-01-16 | 上海发电设备成套设计研究院 | Method for judging idle running of positive-pressure dense-phase bin pump |
| CN105129433A (en) * | 2015-09-18 | 2015-12-09 | 山东钢铁股份有限公司 | Fluidifying feeding device for upward-leading type pneumatic conveying bin pump |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20100512 Termination date: 20120812 |