CN201454371U - Freeze drier dewatering device - Google Patents

Freeze drier dewatering device Download PDF

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Publication number
CN201454371U
CN201454371U CN2009201154976U CN200920115497U CN201454371U CN 201454371 U CN201454371 U CN 201454371U CN 2009201154976 U CN2009201154976 U CN 2009201154976U CN 200920115497 U CN200920115497 U CN 200920115497U CN 201454371 U CN201454371 U CN 201454371U
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CN
China
Prior art keywords
homogenizing plate
air inlet
gas
freeze drier
range
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN2009201154976U
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Chinese (zh)
Inventor
程成
王书民
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
HANGZHOU HANKE PURIFYING EQUIPMENT CO Ltd
Zhejiang University of Technology ZJUT
Original Assignee
HANGZHOU HANKE PURIFYING EQUIPMENT CO Ltd
Zhejiang University of Technology ZJUT
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Publication date
Application filed by HANGZHOU HANKE PURIFYING EQUIPMENT CO Ltd, Zhejiang University of Technology ZJUT filed Critical HANGZHOU HANKE PURIFYING EQUIPMENT CO Ltd
Priority to CN2009201154976U priority Critical patent/CN201454371U/en
Application granted granted Critical
Publication of CN201454371U publication Critical patent/CN201454371U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model relates to a freeze drier dewatering device, which comprises a container, wherein the wall of the container is provided with an air inlet with the opening facing downwards and an air outlet with the opening facing upwards, the interior of the container is provided with a first flow-equalization plate which is close to the air inlet and a second flow-equalization plate which is close to the air outlet, the rear part of the first flow-equalization plate which is away from the air inlet is provided with a filter net which can filter the water vapor, a vapor-water separation cavity is arranged between the filter net and the second flow-equalization plate, and the bottom part of the vapor-water separation cavity is provided with a water outlet. The freezer drier dewatering device has the advantages of simple structure, low normal-atmospheric dew point, small resistance and no maintenance.

Description

A kind of freeze drier de-watering apparatus
Technical field
The utility model relates to a kind of freeze drier de-watering apparatus.
Technical background
Compressed air is as a kind of power, because superiority that it is outstanding and gradually ripe purification techniques, make it in the application of every field more and more widely and more and more important, than other power form (for example electronic, surge etc.), compressed air has its original advantage.Progress and perfect day by day along with compressed air drying and purification techniques.The compressed air drying equipment supporting with it is also flourish.Than other many compressed air drier technology, freezing type drier has remarkable advantages, as: the air-flow treating capacity is big, and power consumption is few, and pressure drop is little, reliable noiselessness or the like.Because these advantages and strong point, freezing type drier is being served as the effect of main force in the compressed air drying field.
The freezing type drier main flow mainly is made up of three systems: 1, compressed air cooling system; 2, gas-water separation system or water scavenging system; 3, drainage system.Whether gas-water separation is thoroughly most important to the influence of the dew point of giving vent to anger of freezing type drier.Compressed air stably is cooled to optimum temperature, air is thorough as far as possible with separating of water, isolated water to be discharged reliably, this is three necessary conditions that the freezing type drier of a function admirable should possess.
At present, the gas and water separator of frozen compressed air dryer has three kinds of mode: a. to filter; B. whirlwind; C. collision.Under the identical situation of working condition, their separating mechanism and effects separately are compared as follows:
A. filter: this method mainly is that the solid, liquid body particle in the gas is tackled, other two kinds of separation relatively, and this method gas-water separation is the most thorough, and the dew points at normal pressure of exhaust can reach one 20 ℃, is generally-15 ℃.Shortcoming is that pressure drop is big, and filter core will regularly replace.
B. whirlwind: mechanism is to utilize solid, liquid body particle different with the mass density of gas, and inertia is also different, and when airflow direction changed, the big solid, liquid body particle of inertia was owing to its direction of malleable not and separated from the gas.Its structure is the simplest, and non-maintaining substantially, resistance is little.Shortcoming is the dew point height, and dew points at normal pressure generally is not less than-10 ℃.
C. collision: mechanism is to utilize collision to make liquid particles stick to the surface of solids, and simple in structure, non-maintaining substantially, resistance is little.Shortcoming is that dew point is higher, and dew points at normal pressure is minimum to reach-14 ℃, is generally-11 ℃.
In the gas and water separator of present frozen compressed air dryer, all only adopted a kind of in the above method.
Summary of the invention
For overcoming the above-mentioned shortcoming of prior art, the utility model provides a kind of simple in structure, dew points at normal pressure is low, resistance is little, non-maintaining substantially gas and water separator or de-watering apparatus.
A kind of freeze drier de-watering apparatus, comprise container, described chamber wall is provided with the gas outlet that the air inlet that Open Side Down and opening make progress, be provided with near first homogenizing plate of air inlet and second homogenizing plate of close gas outlet at described internal tank, the rear away from described air inlet of described first homogenizing plate is provided with a filter screen that can filter steam, be provided with the gas-water separation chamber between described filter screen and described second homogenizing plate, bottom, described gas-water separation chamber is provided with discharge outlet.
Further, described homogenizing plate is the foraminate flat board that gathers, and the pore diameter range of described aperture is 0.5~8mm, and the spacing range between the described adjacent aperture is 1~20mm, and the aperture number range on the described homogenizing plate is 40~1000.
Further, the screen net structure of described filter screen for adopting stainless steel or other resistant material twine to be woven into, the diameter range of described twine is 0.1~2mm, the number of plies scope of described screen net structure is 1~50 layer, the thickness range of described screen net structure is 1~100mm, and the described mesh order scope of counting is a per inch 5~50.
Technical conceive of the present utility model is: compressed air enters from air inlet, and speed is higher, and behind first homogenizing plate, the speed step-down also evenly is full of cross section of fluid channel; In this stage, a part of water is separated by first homogenizing plate; Gas moves on through filter screen, with the twine collision, is filtered by twine in net, and most of water is separated in this stage; Under the effect of second homogenizing plate, air continues evenly to advance with low velocity after breaking away from filter screen, and remaining most of aqueous water relies on self gravitation to be separated in the gas-water separation chamber in the air; Air is discharged from the gas outlet, and water is discharged from the discharge outlet of bottommost.
The utlity model has advantage simple in structure, that dew points at normal pressure is low, resistance is little, non-maintaining substantially.
Description of drawings
Fig. 1 is a schematic diagram of the present utility model
The specific embodiment
With reference to accompanying drawing, further specify the utility model:
Embodiment one
A kind of freeze drier de-watering apparatus, comprise container 1, described chamber wall is provided with the gas outlet 3 that the air inlet 2 that Open Side Down and opening make progress, be provided with near first homogenizing plate 4 of air inlet and second homogenizing plate 5 of close gas outlet at described internal tank, the rear away from described air inlet of described first homogenizing plate is provided with a filter screen 6 that can filter steam, be provided with gas-water separation chamber 7 between described filter screen and described second homogenizing plate, bottom, described gas-water separation chamber is provided with discharge outlet 8.
Described homogenizing plate is the foraminate flat board that gathers, and the pore diameter range of described aperture is 0.5~8mm, and the spacing range between the described adjacent aperture is 1~20mm, and the aperture number range on the described homogenizing plate is 40~1000.
The screen net structure of described filter screen for adopting stainless steel or other resistant material twine to be woven into, the diameter range of described twine is 0.1~2mm, the number of plies scope of described screen net structure is 1~50 layer, the thickness range of described screen net structure is 1~100mm, and described mesh number is a per inch 5~50.
Technical conceive of the present utility model is: compressed air enters from air inlet, and speed is higher, and behind first homogenizing plate, the speed step-down also evenly is full of cross section of fluid channel; In this stage, a part of water is separated by first homogenizing plate; Gas moves on through filter screen, with the twine collision, is filtered by twine in net, and most of water is separated in this stage; Under the effect of second homogenizing plate, air continues evenly to advance with low velocity after breaking away from filter screen, and remaining most of aqueous water relies on self gravitation to be separated in the gas-water separation chamber in the air; Air is discharged from the gas outlet, and water is discharged from the discharge outlet of bottommost.
In conjunction with actual conditions, further specify the utility model:
Embodiment two:
This device is used for 1.5M 3/ min high temperature modification freeze drier, container length 150~250mm, interior diameter 75~100mm, the ratio of length and diameter is that the bore dia on 2~2.5. homogenizing plate is 2~5mm, quantity 40~200. homogenizing plate planes vertical with air flow (also tiltable), two homogenizing plates keep certain distance, distance depends on air velocity. the twine material is corrosion-resistant metal materials, mesh wire diameter is 0.1~0.5mm, the network structure number of plies 25~28, mesh is several 10~30, network structure thickness be 5~30mm. actual measurement dew points at normal pressure is minimum reaches-20 ℃, identical with the U.S.'s original-pack same model machine effect of making gas and water separator with filter core.
Embodiment three:
This device is used for 2M 3/ min high temperature modification freeze drier, container length 150~250mm, interior diameter 85~115mm, the ratio of length and diameter is 1.76~2.17.The bore dia of homogenizing plate is 2~5mm, and hole count is 40~200.Homogenizing plate plane vertical with air flow (also tiltable), two plates keep certain distance, and distance depends on air velocity.The twine material is corrosion-resistant metal materials, mesh wire diameter 0.1~0.5mm, and the network structure number of plies 25~28, mesh is several 10~30, and network structure thickness is 5~30mm.Dew points at normal pressure is minimum reaches-19 ℃ in actual measurement.
Embodiment four:
This device is used for 3M 3/ min high temperature modification freeze drier, container length 150~250mm, interior diameter 105~140mm, the ratio of length and diameter is 1.43~1.78.The pore diameter size of homogenizing plate is 2~5mm, and hole number is 40~200.Homogenizing plate board plane vertical with air flow (also tiltable), two plates keep certain distance, and distance depends on air velocity.The twine material is corrosion-resistant metal materials, mesh wire diameter 0.1~0.5mm, and the network structure number of plies 25~28, mesh is several 10~30, and network structure thickness is 5~30mm.Dew points at normal pressure is minimum reaches-19 ℃ in actual measurement.
The described content of this specification embodiment only is enumerating the way of realization of inventive concept; protection domain of the present utility model should not be regarded as only limiting to the concrete form that embodiment states, protection domain of the present utility model also reach in those skilled in the art according to the utility model design the equivalent technologies means that can expect.

Claims (3)

1. freeze drier de-watering apparatus, comprise container, described chamber wall is provided with the gas outlet that the air inlet that Open Side Down and opening make progress, it is characterized in that: be provided with near first homogenizing plate of air inlet and second homogenizing plate of close gas outlet at described internal tank, the rear away from described air inlet of described first homogenizing plate is provided with a filter screen that can filter steam, be provided with the gas-water separation chamber between described filter screen and described second homogenizing plate, bottom, described gas-water separation chamber is provided with discharge outlet.
2. freeze drier de-watering apparatus as claimed in claim 1, it is characterized in that: described homogenizing plate is the foraminate flat board that gathers, the pore diameter range of described aperture is 0.5~8mm, spacing range between the described adjacent aperture is 1~20mm, and the aperture number range on the described homogenizing plate is 40~1000.
3. freeze drier de-watering apparatus as claimed in claim 1 or 2, it is characterized in that: the screen net structure of described filter screen for adopting stainless steel or other corrosion-resistant twine to be woven into, the diameter range of described twine is 0.1~2mm, the number of plies scope of described screen net structure is 1~50 layer, the thickness range of described screen net structure is 1~100mm, and the described mesh order scope of counting is a per inch 5~50.
CN2009201154976U 2009-03-16 2009-03-16 Freeze drier dewatering device Expired - Fee Related CN201454371U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2009201154976U CN201454371U (en) 2009-03-16 2009-03-16 Freeze drier dewatering device

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Application Number Priority Date Filing Date Title
CN2009201154976U CN201454371U (en) 2009-03-16 2009-03-16 Freeze drier dewatering device

Publications (1)

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CN201454371U true CN201454371U (en) 2010-05-12

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103977646A (en) * 2014-04-14 2014-08-13 居国文 Filter
CN104696200A (en) * 2015-03-06 2015-06-10 天津中环半导体股份有限公司 Oil filtering type air filter used between czochralski furnace and vacuum pump
CN104941396A (en) * 2015-06-09 2015-09-30 楚天科技股份有限公司 On-line slag removal device for freeze dryer

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103977646A (en) * 2014-04-14 2014-08-13 居国文 Filter
CN104696200A (en) * 2015-03-06 2015-06-10 天津中环半导体股份有限公司 Oil filtering type air filter used between czochralski furnace and vacuum pump
CN104941396A (en) * 2015-06-09 2015-09-30 楚天科技股份有限公司 On-line slag removal device for freeze dryer

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C14 Grant of patent or utility model
GR01 Patent grant
C17 Cessation of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20100512

Termination date: 20130316