CN201442342U - Plastic door and window welding processing device - Google Patents
Plastic door and window welding processing device Download PDFInfo
- Publication number
- CN201442342U CN201442342U CN2009200294300U CN200920029430U CN201442342U CN 201442342 U CN201442342 U CN 201442342U CN 2009200294300 U CN2009200294300 U CN 2009200294300U CN 200920029430 U CN200920029430 U CN 200920029430U CN 201442342 U CN201442342 U CN 201442342U
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- pressing tongs
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Abstract
The utility model discloses a plastic door and window welding processing device which comprises a frame, straight guide rails arranged on the frame, a first, a second, a third, a fourth and a fifth welding heads, which are installed on the straight guide rails in turn through slide blocks, wherein the feeding directions and jaw directions of the welding heads are different with each other. The plastic door and window welding processing device has the beneficial effects that four procedures can be finished in one-time welding through the plastic door and window welding processing device, thereby improving the welding efficiency and reducing the production cost, welded parts do not need to overturn or invert back and forth in the welding process, weld seams can not deform, and the quality of welding is improved.
Description
(1) technical field
The utility model relates to a kind of plastic door-window welding processing equipment, belongs to the plastic door-window technical field of processing equipment.
(2) background technology
Along with popularizing and development of plastic door-window, window type miscellaneous has appearred in characteristics and various demand according to each microclimate.In this numerous window type, window type as shown in Figure 1 is one of the most universal window type, and top two panes of this window type and the pane of following centre are fixed window, below both sides pane be casement window.The characteristics of this window type are that moulding is succinctly attractive in appearance, manufacturing cost is lower, and it is convenient to open.
In this window type, three kinds of stocks are arranged, four root timber material all around are called the window frame material, and one horizontal three middle perpendicular three root timber material are middle stile material, and two casement windows use sash material.Be fixed on the window frame by handware after wherein sash welds separately.In the screw that is connected with of stile material and window frame be connected and weld two kinds of connected modes, it is bad when screw connects owing to sealing property, cause that the steel lining material of stile the inside gets rusty in being installed in, influence the performance of door and window, so the mode that adopts welding mostly that is connected of middle stile material and window frame.
In welding process, the most important thing is the welding procedure of window frame part as shown in Figure 3.The welding manner of existing welding equipment comprises four fillet welding and straight line weldering dual mode, and wherein only four fillet welding can only be welded the bight; Straight line welding can only weld unidirectional in stile, the welding of window frame is welded according to mode as shown in Figure 2 and be may further comprise the steps: 1) two following endways middle stiles of weldering; 2) the endways middle stile in welding top; 3) welding left side window frame; 4) welding the right window frame; 5) welding bottom frame; 6) welding top frame, promptly whole window needs six road welding sequences to finish.There is following problem in above-mentioned welding manner: existing welding equipment all can not once be finished welding procedure as shown in Figure 3; The straight line welding is lost time and manpower very much, and because multiple welding, the quality of window frame and overall dimensions also are difficult to guarantee.
(3) summary of the invention
In order to overcome the inefficiency that present welding equipment exists and the problem of poor welding quality in welding window type as shown in Figure 3, the utility model provides a kind of plastic door-window welding processing equipment and welding method thereof, preceding four procedures can be processed at one time.
The utility model is realized by following measure:
A kind of plastic door-window welding processing equipment comprises frame; The parallel interval certain distance is arranged on the line slideway on the frame; With first welding head, second welding head, the 3rd welding head, the 4th welding head and the 5th welding head that are installed in successively by slide block on the line slideway; Each head worker advances direction and the jaw direction has nothing in common with each other, wherein the worker of first welding head, the 5th welding head advances all parallel with the line slideway direction and the two worker of direction to advance direction opposite, second welding head, the 3rd welding head, that the 4th welding head worker advances direction is all vertical with the line slideway direction, and second welding head, the 4th welding head worker advance direction consistent and with the 3rd welding head worker to advance direction opposite; The jaw direction of second welding head and the 4th welding head is consistent with the jaw direction of conventional straight line welding, the 3rd welding head is opposite with the jaw direction of conventional straight line welding, first welding head becomes counterclockwise to change 90 ° with the jaw direction of conventional straight line welding, and the 5th welding head becomes to turn clockwise 90 ° with the jaw direction of conventional straight line welding; The front clamper of second welding head, the 3rd welding head, the 4th welding head is movable pressing tongs and can moves along the direction of vertical line guide rail that back pressing tongs is fixed.
In order to realize welding, described five welding heads are equipped with the location heating arrangements that is used for section bar location and heating, be used to compress the worker that section bar prevents the hold-down mechanism that section bar moves and be used to drive the movable pressing tongs motion of welding head enters mechanism.
Among the utility model embodiment, described location heating arrangements comprises: guide holder has the axis of guide; Heating plate is provided with location-plate and links to each other with guide holder, and can be moved up and down along the axis of guide by lift cylinder control; And limited block, drive and can move horizontally by spacing cylinder.
Among the utility model embodiment, described hold-down mechanism comprises front clamper hold down gag and back pressing tongs hold down gag, and described front clamper hold down gag and back pressing tongs hold down gag all have: cylinder block, the short slide block that is provided with short lead rail and can slides along short lead rail; Crushing clamper base is arranged on the described short slide block; Guide holder is positioned at described crushing clamper base top, and the axis of guide that links to each other with last pressing tongs is installed; Clamping cylinder, its cylinder body are positioned on the described crushing clamper base, and its cylinder rod links to each other with last pressing tongs, are used to promote pressing tongs and move up and down along the axis of guide; With the pressing tongs cylinder that puts in place, its cylinder body is positioned on the cylinder block, and its cylinder rod links to each other with crushing clamper base, is used to promote crushing clamper base and moves horizontally along short lead rail by slide block.
Among the utility model embodiment, described worker enters mechanism and comprises and the machine head base that can link to each other along the slide block that line slideway moves, the worker who is installed on the machine head base advances guide rail, can advance the worker that guide rail slides along described worker and advance slide block, be positioned at the worker and advance the movable pressing tongs on the slide block and be used for promotion activity pressing tongs to advance slide block by the worker and advance worker's inlet casing that guide rail slides along the worker, described worker's inlet casing links to each other with machine head base by the cylinder connecting plate.
Among the utility model embodiment, described location heating arrangements is positioned at the below or the side of head.
Operation principle of the present utility model: the pressing tongs of a middle stile maintains static in the middle of each head clamping window frame, and the motion of the movable pressing tongs by all the other five material of clamping is welded.
The beneficial effects of the utility model:
1. by this plastic door-window welding processing equipment, window type as shown in Figure 3 once can be welded successfully, improved welding efficiency, reduced production cost;
2. weldment need not overturn or put upside down back and forth in welding process, and weld seam can not be out of shape, and has improved welding quality.
(4) description of drawings
Fig. 1 is the structural representation of window type;
Fig. 2 is for adopting the process chart of straight line welding;
Fig. 3 is the window type of a welding fabrication of the utility model equipment;
Fig. 4 is the utility model structural representation;
The motion schematic diagram of each head moving caliper of Fig. 5;
Fig. 6 is the structural representation of location heating arrangements among the utility model embodiment;
Fig. 7 is the structural representation of hold-down mechanism among the utility model embodiment;
Fig. 8 is that first head and the 5th head worker advance the structural representation of mechanism;
Fig. 9 is that second head, the 3rd head and the 4th head worker advance the structural representation of mechanism;
1. frames among the figure, 2. line slideway, 3. first welding head, 4. second welding head, 5. the 3rd welding head, 6. the 4th welding head, 7. the 5th welding head, 8. location-plate, 9. heating plate, 10. the axis of guide, 11. guide holder, 12. spacing cylinder, 13. limited block, 14. lift cylinder, 15. back pressing tongs clamping cylinder, 16. back pressing tongs guide shaft, 17. back pressing tongs guide holder, 18. pressing tongs on the back, 19. back crushing clamper base, the cylinder 20. back pressing tongs puts in place, 21. back pressing tongs short lead rail, 22. the short slide block of back pressing tongs, 23. the back is pressing tongs down, the cylinder 24. front clamper puts in place, 25. front clamper short lead rail, 26. the short slide block of front clamper, 27. front clamper seat, 28. the preceding pressing tongs of going up, 29. front clamper guide shaft, 30. front clamper guide holder, 31. front clamper clamping cylinder, 32. preceding pressing tongs down, 33. machine head base, 34. the worker advances guide rail, 35. the worker advances slide block, 36. movable back pressing tongs, 37. worker's inlet casing, 38. cylinder connecting plate, 39 fixing front clampers, 40 movable front clampers, 41 fixing back pressing tongs, the 42 back pressing tongs cylinder blocks that put in place, the 43 front clampers cylinder block that puts in place.
(5) specific embodiment
Below in conjunction with the drawings and specific embodiments the utility model is described in further detail, following explanation only is exemplary, does not limit protection domain of the present utility model.
A kind of as shown in Figure 4 plastic door-window welding processing equipment comprises frame 1; The parallel interval certain distance is arranged on the line slideway 2 on the frame 1; With first welding head 3, second welding head 4, the 3rd welding head 5, the 4th welding head 6 and the 5th welding head 7 that are installed in successively by slide block on the line slideway 2.In order to weld needs, five handpiece structures, workers advance direction and the jaw direction has nothing in common with each other, wherein the worker of first welding head 3, the 5th welding head 7 advances all parallel with line slideway 2 directions and the two worker of direction to advance direction opposite, second welding head 4, the 3rd welding head 5, that the 4th welding head 6 workers advance direction is all vertical with line slideway 2 directions, and second welding head 4, the 4th welding head 6 workers advance direction consistent and with the 3rd welding head 5 workers to advance direction opposite; The jaw direction of second welding head 4 and the 4th welding head 6 is consistent with the jaw direction of conventional straight line welding, the 3rd welding head 5 is opposite with the jaw direction of conventional straight line welding, first welding head 3 becomes counterclockwise to change 90 ° with the jaw direction of conventional straight line welding, and the 5th welding head 7 becomes to turn clockwise 90 ° with the jaw direction of conventional straight line welding; The front clamper of first welding head 3 and the 5th welding head 7 is fixed, and back pressing tongs is movable and can moves along line slideway 2 directions; The front clamper of second welding head 4, the 3rd welding head 5 and the 4th welding head 6 is movable pressing tongs and can moves along the direction of vertical line guide rail 2 that back pressing tongs is fixed.
In order to realize welding, described five welding heads are equipped with the location heating arrangements that is used for section bar location and heating, be used to compress the worker that section bar prevents the hold-down mechanism that section bar moves and be used to drive the movable pressing tongs motion of welding head enters mechanism.
Described as shown in Figure 6 location heating arrangements comprises guide holder 11, heating plate 9 and limited block 13, and wherein said guide holder 11 has the axis of guide 10; Described heating plate 9 is provided with location-plate 8, and links to each other with guide holder 11, and can be moved up and down along the axis of guide 10 by lift cylinder 14 controls; Limited block 13 is driven and can be moved horizontally by spacing cylinder 12.This part-structure course of work is as follows: move upward along the axis of guide 10 when lift cylinder 14 stretches out drive guide holder 11, heating plate 9 and location-plate 8, spacing cylinder 12 stretches out, drive limited block 13 reaches, lift cylinder 14 withdrawals, guide holder 11 contacts with limited block 13 and makes location-plate 8 be in jaw position, section bar is positioned, and lift cylinder 14 stretches out heating plate 9 and is in jaw position then, and section bar is heated; When spacing cylinder 12 is return, drive limited block 13 and return, lift cylinder 14 withdrawal location-plates 8 and heating plate 9 fall.For blowing and the convenient location heating arrangements of getting material must be in head bottom or side.This mechanism can have multiple frame mode as: directly adopt the 9 pairs of section bars of heating plate location, or location-plate 8 directly is not connected with heating plate 9, the driving cylinder and the guider that have oneself separately, this kind architecture advances are that those skilled in the art expect easily, and this patent no longer is introduced.
Described as shown in Figure 7 hold-down mechanism comprises front clamper hold down gag and back pressing tongs hold down gag, and described front clamper hold down gag has:
The front clamper cylinder block 43 that puts in place is provided with front clamper short lead rail 25 and can be along the short slide block 26 of the front clamper that front clamper short lead rail 25 is slided;
Front clamper guide holder 30 is positioned at described front clamper seat 27 tops, and the front clamper guide shaft 29 that links to each other with preceding upward pressing tongs 28 is installed;
Front clamper clamping cylinder 31, its cylinder body are positioned on the described front clamper seat 27, and its cylinder rod links to each other with the preceding pressing tongs 28 of going up, and goes up pressing tongs 28 before being used for promoting and moves up and down along front clamper guide shaft 29; With
The front clamper cylinder 24 that puts in place, its cylinder body are positioned at described front clamper and put in place on the cylinder block 43, and its cylinder rod links to each other with preceding pressing tongs 32 down, are used to promote front clamper seat 27 and lack slide block 26 by front clamper and move horizontally along front clamper short lead rail 25.
Described back pressing tongs hold down gag all has:
The back pressing tongs cylinder block 42 that puts in place is provided with back pressing tongs short lead rail 21 and can be along the short slide block 22 of the back pressing tongs that back pressing tongs short lead rail 21 is slided;
Back crushing clamper base 19 is arranged on the short slide block 22 of described back pressing tongs;
Back pressing tongs guide holder 17 is positioned at crushing clamper base 19 tops, described back, and the back pressing tongs guide shaft 16 that links to each other with back crushing clamper base 19 is installed;
Back pressing tongs clamping cylinder 15, its cylinder body are positioned on the crushing clamper base 19 of described back, and its cylinder rod is gone up pressing tongs 18 with the back and linked to each other, and go up pressing tongs 18 after being used for promoting and move up and down along back pressing tongs guide shaft 16; With
The back pressing tongs cylinder 20 that puts in place, its cylinder body are positioned at described back pressing tongs and put in place on the cylinder block 42, and its cylinder rod and back pressing tongs 23 down link to each other, be used to promote back crushing clamper base 19 by the short slide block 22 of back pressing tongs along after pressing tongs short lead rail 21 move horizontally.
For the blowing and the convenience of getting material, before the work, the back pressing tongs cylinder 20 that puts in place is in retracted mode, and the front clamper cylinder 24 that puts in place is in the state of stretching out, make the back go up pressing tongs 18 and the preceding jaw of going up pressing tongs 28 respectively with the back down pressing tongs 23 and preceding under the jaw of pressing tongs 32 arrange out.The pressing tongs cylinder 20 that puts in place stretches out after during work, drives the short slide block 22 of back pressing tongs and travels forward along back pressing tongs short lead rail 21, and then drive the back by back crushing clamper base 19 and go up pressing tongs 18 motions, and the jaw that makes the back go up pressing tongs 18 aligns with the preceding upward jaw of pressing tongs 28; Front clamper cylinder 24 withdrawal that puts in place drives the short slide block 26 of front clamper along front clamper short lead rail 25, and then goes up pressing tongs 28 motions before driving by front clamper seat 27, and the jaw of going up pressing tongs 28 before making aligns with the preceding upward jaw of pressing tongs 28; When after pressing tongs clamping cylinder 15 and front clamper clamping cylinder 31 stretch out and make the back go up pressing tongs 18 and thereby the preceding pressing tongs 28 of going up drives back pressing tongs guide shafts 16 and front clamper guide shaft 29 and falls along back pressing tongs guide holders 17 and front clamper guide holder 30 and compress section bar.
Entering mechanism as worker as described in Fig. 8 and Fig. 9 comprises and the machine head base 33 that can link to each other along the slide block that line slideway 2 moves, the worker who is installed on the machine head base 33 advances guide rail 34, can advance the worker that guide rail 34 slides along described worker and advance slide block 35, be positioned at the worker and advance the movable pressing tongs on the slide block 35 and be used for promotion activity pressing tongs to advance slide block 35 by the worker and advance worker's inlet casing 37 that guide rail 34 slides along the worker, described worker's inlet casing 37 links to each other with machine head base 33 by cylinder connecting plate 38.To be movable back pressing tongs 36, front clamper be fixing front clamper 39 to the back pressing tongs of first welding head 3, the 5th welding head 7 heads as shown in Figure 8, and the front clamper of second welding head 4, the 3rd welding head 5 and the 4th welding head 6 is that movable front clamper 40, back pressing tongs are pressing tongs 41 after fixing as shown in Figure 9.During work movable pressing tongs worker to advance or retreat be stretching out and the drive of withdrawing by worker's inlet casing 37, machine head base 33 links to each other with the line slideway 2 of frame 1 by the slide block of bottom, and can be along line slideway 2 side-to-side movements, during actual the manufacturing, the tight device of stopping can be housed on the described machine head base 33, head moves into place the back by the tight device of the stopping tight line slideway 2 of can stopping, and plays the fixedly effect of head position.
The method that a kind of described plastic door-window welding processing equipment is welded may further comprise the steps:
1) head puts in place, and five heads move to desired location by the needs of weld size;
2) location-plate with each head stretches out, and as required the section bar of each head is put well and is compressed one by one;
3) pressing tongs arrives compacted position on each head, and compresses section bar;
4) movable pressing tongs is return, and location-plate falls, and heating plate stretches out, and movable then pressing tongs worker enters heating location, and section bar is heated;
5) after heating was finished, movable pressing tongs was return, and heating plate falls, and movable then pressing tongs worker advances to finish welding operation;
6) window frame of welding being finished takes out or is exported automatically by equipment.
Claims (6)
1. a plastic door-window welding processing equipment is characterized in that: comprise frame (1); The parallel interval certain distance is arranged on the line slideway (2) on the frame (1); With first welding head (3), second welding head (4), the 3rd welding head (5), the 4th welding head (6) and the 5th welding head (7) that are installed in successively by slide block on the line slideway (2); Each head worker advances direction, jaw direction and structure and has nothing in common with each other, wherein the worker of first welding head (3), the 5th welding head (7) advances all parallel with line slideway (2) direction and the two worker of direction to advance direction opposite, it is all vertical with line slideway (2) direction that second welding head (4), the 3rd welding head (5), the 4th welding head (6) worker advance direction, and second welding head (4), the 4th welding head (6) worker advance direction consistent and with the 3rd welding head (5) worker to advance direction opposite; The jaw direction of second welding head (4) and the 4th welding head (6) is consistent with the jaw direction of conventional straight line welding, the 3rd welding head (5) is opposite with the jaw direction of conventional straight line welding, first welding head (3) becomes counterclockwise to change 90 ° with the jaw direction of conventional straight line welding, and the 5th welding head (7) becomes to turn clockwise 90 ° with the jaw direction of conventional straight line welding; The front clamper of first welding head (3), the 5th welding head (7) is fixed, and back pressing tongs is movable and can moves along line slideway 2 directions; The front clamper of second welding head (4), the 3rd welding head (5), the 4th welding head (6) is movable pressing tongs and can moves along the direction of vertical line guide rail (2) that back pressing tongs is fixed.
2. according to the described plastic door-window welding processing equipment of claim 1, it is characterized in that: described five welding heads are equipped with the location heating arrangements that is used for section bar location and heating, be used to compress the worker that section bar prevents the hold-down mechanism that section bar moves and be used to drive the movable pressing tongs motion of welding head enters mechanism.
3. according to the described plastic door-window welding processing equipment of claim 2, it is characterized in that: described location heating arrangements comprises:
Guide holder (11) has the axis of guide (10);
Heating plate (9) is provided with location-plate (8) and links to each other with guide holder (11), and can be moved up and down along the axis of guide (10) by lift cylinder (14) control; With
Limited block (13) is driven and can be moved horizontally by spacing cylinder (12).
4. according to the described plastic door-window welding processing equipment of claim 2, it is characterized in that: described hold-down mechanism comprises front clamper hold down gag and back pressing tongs hold down gag, and described front clamper hold down gag and back pressing tongs hold down gag all have:
Cylinder block is installed in down on the pressing tongs;
The short slide block that is provided with short lead rail and can slides along short lead rail;
Crushing clamper base is arranged on the described short slide block;
Guide holder is positioned at described crushing clamper base top, and the axis of guide that links to each other with last pressing tongs is installed;
Clamping cylinder, its cylinder body are positioned on the described crushing clamper base, and its cylinder rod links to each other with last pressing tongs, are used to promote pressing tongs and move up and down along the axis of guide; With
The pressing tongs cylinder that puts in place, its cylinder body is positioned on the described cylinder block, and its cylinder rod links to each other with crushing clamper base, is used to promote crushing clamper base and moves horizontally along short lead rail by short slide block.
5. according to the described plastic door-window welding processing equipment of claim 2, it is characterized in that: described worker enters mechanism and comprises and the machine head base (33) that can link to each other along the slide block that line slideway (2) moves, the worker who is installed on the machine head base (33) advances guide rail (34), can advance the worker that guide rail (34) slides along described worker and advance slide block (35), be positioned at the worker and advance the movable pressing tongs on the slide block (35) and be used for promotion activity pressing tongs to advance slide block (35) by the worker and advance worker's inlet casing (37) that guide rail (34) slides along the worker, described worker's inlet casing (37) links to each other with machine head base (33) by cylinder connecting plate (38).
6. according to the described plastic door-window welding processing equipment of claim 3, it is characterized in that: described location heating arrangements is positioned at the below or the side of head.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009200294300U CN201442342U (en) | 2009-07-14 | 2009-07-14 | Plastic door and window welding processing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009200294300U CN201442342U (en) | 2009-07-14 | 2009-07-14 | Plastic door and window welding processing device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201442342U true CN201442342U (en) | 2010-04-28 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009200294300U Expired - Lifetime CN201442342U (en) | 2009-07-14 | 2009-07-14 | Plastic door and window welding processing device |
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| Country | Link |
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| CN (1) | CN201442342U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101607439B (en) * | 2009-07-14 | 2012-07-25 | 济南德佳机器有限公司 | Plastic door and window welding device and welding method thereof |
-
2009
- 2009-07-14 CN CN2009200294300U patent/CN201442342U/en not_active Expired - Lifetime
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101607439B (en) * | 2009-07-14 | 2012-07-25 | 济南德佳机器有限公司 | Plastic door and window welding device and welding method thereof |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20100428 Effective date of abandoning: 20090714 |