CN201440351U - Core rod automatic cleaning and gluing production line - Google Patents
Core rod automatic cleaning and gluing production line Download PDFInfo
- Publication number
- CN201440351U CN201440351U CN2009200587782U CN200920058778U CN201440351U CN 201440351 U CN201440351 U CN 201440351U CN 2009200587782 U CN2009200587782 U CN 2009200587782U CN 200920058778 U CN200920058778 U CN 200920058778U CN 201440351 U CN201440351 U CN 201440351U
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- plug
- glue
- drive line
- drying baker
- automatically
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Abstract
The utility model relates to the manufacture of composite insulators in a high-voltage electricity-transmission line and provides a core rod automatic cleaning and gluing production line; the production line comprises one transmission line formed by arraying a plurality of rolling wheels into a straight line, and the transmission line is connected to the end of the transmission line by penetrating through an automatic rod feeding device, a core rod cleaning device, a first drying box, an automatic gluing device, a secondary drying box and an automatic rod stacking device sequentially; the core rod cleaning device uses a water pump to pump the water in a water containing tank to supply a water spraying pipe and collect the water by a drainage plate after passing through the transmission line; the automatic gluing device coats glue water in a glue bucket on the core rod which passes through the transmission line by a gluing head. The core rod automatic cleaning and gluing production line has the characteristics that: 1. automatic cleaning and gluing of the core rod is realized, so as to save labor for the production, shorten the time and greatly improve the production efficiency. 2. The drying box is adopted to change the disadvantage that the core rod is dried naturally, so as to save time for the production. 3. The production line has the advantages of simple structure, easy assembly and convenient operation.
Description
Technical field
The utility model relates to the composite insulator manufacturing in the ultra-high-tension power transmission line, especially plug automatic flushing device.
Background technology
The composite insulator that is used for ultra-high-tension power transmission line, form insulator by plug and silicon rubber umbrella cover, its manufacture method is that silicon rubber is expelled on the plug, for silicon rubber is combined with plug firmly, usually the mandrel segment that combines with silicon rubber to be polished into rough surface, and on rough surface, apply glue, before gluing, plug must be cleaned up simultaneously.
Existing plug cleans, the gluing production procedure mainly is manual operations, and its process is: clean---the folded rod of airing---gluing---airing---again, and there are the following problems for it:
1, manual cleaning, gluing are manual operations, cleaning, gluing difficult quality guarantee.
2, need plug is repeatedly stacked in cleaning, the gluing process, a large amount of airing plate of airing process need holds, and plug pollutes easily again, and the airing process need time is longer.
3, cleaning, gluing quantity are big, the labour intensity height, and the production cost height,
Therefore, the cleaning that a kind of plug of necessary design cleans automatically, glue production line improves plug, gluing quality, reduce the labour, shorten the airing time, enhance productivity and reduce production costs.
The utility model content
The purpose of this utility model is to propose that a kind of plug cleans automatically, glue production line equipment, and this equipment has the labour of minimizing, shortens characteristics such as scavenging period and airing time, for plug cleans and gluing is processed and improved efficient, has also reduced cost.
The utility model is to realize by following technical solution:
A kind of plug cleans automatically, glue production line, it comprise automatically feed bar device, drive line, plug cleaning device, one-level drying baker, automatic glue spreading device, secondary drying baker, from fold bar device and controller, drive line is docile and obedient preface and is passed hello bar device, plug cleaning device, one-level drying baker, automatic glue spreading device, secondary drying baker automatically, is connected to the drive line end from the fold bar device;
Drive line by some rollers with forming less than 1/2 plug length apart from linear array, roller has the pit that can adapt to plug, plug can pass through from the pit of each roller, be provided with at least 1 plug driving wheel before drive line upper level drying baker, the plug driving wheel is located at the roller side and with the roller combination plug clamping is driven.
The described bar device of feeding automatically comprises a plug case and plug delivering mechanism, and the plug case is provided with in the drive line top and feeds excellent hole automatically.
Described plug cleaning device comprises header tank, water pump, sparge pipe, drainage plate, sparge pipe is connected with the header tank pipe by water pump, sparge pipe and drainage plate place the upper and lower of drive line respectively, header tank places the drainage plate below, water pump can be supplied with the sparge pipe ejection with the water of header tank, and the water of sparge pipe ejection receives header tank through behind the drive line by drainage plate.
Described automatic glue spreading device comprises glue bucket, applicator heads, collection glue funnel and collection glue bucket, glue bucket and collection glue funnel place the upper and lower of drive line respectively, collection glue bucket places collection glue funnel below, applicator heads is connected in the glue bucket, applicator heads can and be coated onto on the plug of process from the drive line the glue drainage in the glue bucket, and unnecessary glue drops to collection glue funnel and is collected into collection glue bucket.
Describedly comprise guided plate and finished product case from the fold bar device, guided plate is next to the drive line end, and the finished product case is located at the guided plate below, and guided plate can will be directed to the finished product case from the plug that drive line comes out.
One-level drying baker and secondary drying baker are electrically connected with controller respectively.
The utility model cleans plug, the gluing process is as follows:
At first, in header tank, fill with clean water, inject glue, add plug in the plug case, start water pump then, open automatic glue application device valve, open controller, plug driving wheel motor, plug delivering mechanism motor switch toward the automatic glue application device.
Plug is sent and transmitted: plug enters on the roller at drive line top from the outlet of plug case, plug moves forward at the driving lower edge of plug delivering mechanism roller, under the cooperation of plug driving wheel drives, plug passes through plug cleaning device, one-level drying baker, automatic glue spreading device, secondary drying baker in single file, arrives at last from the fold bar device to be collected.In this process, plug is carried out following processing:
Plug cleans: water pump is supplied with the sparge pipe ejection with the water of header tank, and the water of sparge pipe ejection is showered on the plug of process from the transmission line, and mandrel surface is clean towards Xian by the water of abundance, and dirt is recovered to header tank with the unnecessary drainage plate of falling under water again.
The oven dry of plug one-level: the plug through cleaning is dried through the one-level drying baker, and drying baker carries out auto-control by controller to temperature.
The plug gluing: plug is through automatic glue spreading device, and with the glue drainage in the glue bucket and be coated onto on the plug of process from the drive line, unnecessary glue drops to collection glue funnel and is collected into collection glue bucket by applicator heads.
The oven dry of plug secondary: the plug through gluing is dried through the secondary drying baker, and drying baker carries out auto-control by controller to temperature.
Plug is collected: plug arrives the drive line end, is received and be directed to the finished product case by the guided plate from the fold bar device.
The utlity model has following characteristics and progress:
1. realized the automatic cleaning and the gluing production of plug, changed the present situation of artificial cleaning, gluing, saved the labour, shortened the time, improved production efficiency widely for production.
2. adopted the drying baker oven dry, changed the shortcoming of plug nature airing, for the time has been won in production.
3. have characteristics such as simple in structure, that assembling is easy, easy to operate.
Description of drawings
Below in conjunction with the drawings and specific embodiments the utility model is described in further detail.
Fig. 1 is a structural representation of the present utility model;
Fig. 2 is the plug cleaning device enlarged drawing among Fig. 1;
Fig. 3 is the one-level drying baker enlarged drawing among Fig. 1;
Fig. 4 is the automatic glue spreading device enlarged drawing among Fig. 1;
Fig. 5 is the secondary drying baker enlarged drawing among Fig. 1;
Fig. 6 be among Fig. 1 from fold bar device enlarged drawing.
Embodiment
With reference to Fig. 1, Fig. 1 represents a possible embodiments of the present utility model, a kind of plug cleans automatically, glue production line, it comprise automatically feed bar device 1, drive line, plug cleaning device 3, one-level drying baker 4, automatic glue spreading device 5, secondary drying baker 6, from fold bar device 7 and controller, drive line is docile and obedient preface and is passed hello bar device 1, plug cleaning device 3, one-level drying baker 4, automatic glue spreading device 5, secondary drying baker 6 automatically, is connected to the drive line end from fold bar device 7;
Described drive line by some rollers 2 with forming less than 1/2 plug length apart from linear array, roller 2 has the pit that can adapt to plug, plug can pass through from the pit of each roller 2, be provided with at least 1 plug driving wheel 21 before drive line upper level drying baker 4, plug driving wheel 21 is located at roller 2 sides and with roller 2 combinations plug 8 clampings is driven.
The described bar device 1 of feeding automatically comprises a plug case 11 and plug delivering mechanism 13, and plug case 11 is provided with in the drive line top and feeds excellent hole 12 automatically, and plug delivering mechanism 13 is for being located at the side drive steamboat between the roller 2.
Described plug cleaning device 3 comprises header tank 31, water pump 32, sparge pipe 33, drainage plate 34, sparge pipe 33 is connected with header tank 31 pipes by water pump 32, sparge pipe 33 and drainage plate 34 place the upper and lower of drive line respectively, header tank 31 places drainage plate 34 belows, water pump 32 can be supplied with the water of header tank 31 sparge pipe 33 ejections, the water of sparge pipe 33 ejections receives header tank 31 through behind the drive line by drainage plate 34, be provided with screen pack in the header tank 31, the filling pipe of header tank 31 connecting band altitude valves, filling pipe is connected with running water or purified water source.
Described one-level drying baker 4 comprises casing, first electrical bar 42, first thermo detector 41, first air blast 43, first electrical bar 42 and first thermo detector 41 are installed on the upper and lower of the interior drive line of casing of one-level drying baker 4, first air blast 43 is located at the wall box of one-level drying baker 4, first electrical bar 42, first thermo detector 41, first air blast 43 are electrically connected with controller, the casing top of one-level drying baker 4 is provided with air outlet, and temperature is realized regulating automatically by thermo detector 41 and controller in the casing of drying baker 4.
Described automatic glue spreading device 5 comprises glue bucket 50, applicator heads 51, collection glue funnel 52 and collection glue bucket 53, glue bucket 50 and collection glue funnel 52 place the upper and lower of drive line respectively, collection glue bucket 53 places collection glue funnel 52 belows, applicator heads 51 is connected in glue bucket 50, applicator heads 51 can and be coated onto on the plug 8 of process from the drive line the glue drainage in the glue bucket 50, unnecessary glue drops to collection glue funnel 52 and is collected into collection glue bucket 53, and this automatic glue spreading device 5 also has gluing plug drive unit 54.
Described secondary drying baker 6 comprises casing, second electrical bar 62, second thermo detector 61, second air blast 63, second electrical bar 62 and second thermo detector 61 are installed on the upper and lower of the interior drive line of casing of secondary drying baker 6, second air blast 63 is located at the wall box of secondary drying baker 6, second electrical bar 62, second thermo detector 61, second air blast 63 are electrically connected with controller, the casing top of secondary drying baker 6 is provided with air outlet, and temperature is realized regulating automatically by thermo detector 61 and controller in the casing of drying baker 6.
Describedly comprise guided plate 71 and finished product case 72 from fold bar device 7, guided plate 71 is next to the drive line end, and finished product case 72 is located at guided plate 71 belows, and guided plate 71 can will be directed to finished product case 72 from the plug 8 that drive line comes out.
The plug of present embodiment cleans, the gluing process is as described in the preceding technical scheme, no longer is repeated in this description.
Claims (7)
- Plug clean automatically, glue production line, it is characterized in that: comprise automatically feed bar device (1), drive line, plug cleaning device (3), one-level drying baker (4), automatic glue spreading device (5), secondary drying baker (6), from fold bar device (7) and controller, drive line is docile and obedient preface and is passed hello bar device (1), plug cleaning device (3), one-level drying baker (4), automatic glue spreading device (5), secondary drying baker (6) automatically, is connected to the drive line end from fold bar device (7);Described drive line by some rollers (2) with forming less than 1/2 plug length apart from linear array, roller (2) has the pit that can adapt to plug, plug can pass through from the pit of each roller (2), at preceding at least 1 the plug driving wheel (21) that is provided with of drive line upper level drying baker (4), plug driving wheel (21) is located at roller (2) side and with roller (2) combination plug (8) clamping is driven.
- 2. plug as claimed in claim 1 cleans automatically, glue production line, it is characterized in that: the described bar device (1) of feeding automatically comprises plug case (11) and plug delivering mechanism (13), and plug case (11) is provided with in the drive line top and feeds excellent hole (12) automatically.
- 3. plug as claimed in claim 1 cleans automatically, glue production line, it is characterized in that: described plug cleaning device (3) comprises header tank (31), water pump (32), sparge pipe (33), drainage plate (34), sparge pipe (33) is connected with header tank (31) pipe by water pump (32), sparge pipe (33) and drainage plate (34) place respectively drive line on, the below, header tank (31) places drainage plate (34) below, water pump (32) can be supplied with sparge pipe (33) ejection with the water of header tank (31), and the water of sparge pipe (33) ejection receives header tank (31) through behind the drive line by drainage plate (34).
- 4. plug as claimed in claim 1 cleans automatically, glue production line, it is characterized in that: described automatic glue spreading device (5) comprises glue bucket (50), applicator heads (51), collection glue funnel (52) and collection glue bucket (53), glue bucket (50) and the collection glue funnel (52) place respectively drive line on, the below, collection glue bucket (53) places collection glue funnel (52) below, applicator heads (51) is connected in glue bucket (50), applicator heads (51) can and be coated onto on the plug (8) of process from the drive line the glue drainage in the glue bucket (50), and unnecessary glue drops to collection glue funnel (52) and is collected into collection glue bucket (53).
- 5. plug as claimed in claim 1 cleans automatically, glue production line, it is characterized in that: describedly comprise guided plate (71) and finished product case (72) from fold bar device (7), guided plate (71) is next to the drive line end, finished product case (72) is located at guided plate (71) below, and guided plate (71) can will be directed to finished product case (72) from the plug (8) that drive line comes out.
- As described any plug of claim 1 to 5 clean automatically, glue production line, it is characterized in that: described one-level drying baker (4) comprises casing, first electrical bar (42), first thermo detector (41), first air blast (43), first electrical bar (42) and first thermo detector (41) are installed on the upper and lower of the interior drive line of casing of one-level drying baker (4), first air blast (43) is located at the wall box of one-level drying baker (4), and first electrical bar (42), first thermo detector (41), first air blast (43) are electrically connected with controller.
- As described any plug of claim 1 to 5 clean automatically, glue production line, it is characterized in that: described secondary drying baker (6) comprises casing, second electrical bar (62), second thermo detector (61), second air blast (63), second electrical bar (62) and second thermo detector (61) are installed on the upper and lower of the interior drive line of casing of secondary drying baker (6), second air blast (63) is located at the wall box of secondary drying baker (6), and second electrical bar (62), second thermo detector (61), second air blast (63) are electrically connected with controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009200587782U CN201440351U (en) | 2009-06-19 | 2009-06-19 | Core rod automatic cleaning and gluing production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009200587782U CN201440351U (en) | 2009-06-19 | 2009-06-19 | Core rod automatic cleaning and gluing production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201440351U true CN201440351U (en) | 2010-04-21 |
Family
ID=42545014
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009200587782U Expired - Fee Related CN201440351U (en) | 2009-06-19 | 2009-06-19 | Core rod automatic cleaning and gluing production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201440351U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106024228A (en) * | 2016-06-30 | 2016-10-12 | 江苏祥源电气设备有限公司 | Automatic cleaning and drying system for insulator core rod |
| CN104722462B (en) * | 2013-12-20 | 2017-02-22 | 佛山市顺德区双宝气弹簧制造有限公司 | Electrophoresis painting system for outer tubes of cores of gas springs |
| CN108231284A (en) * | 2018-01-22 | 2018-06-29 | 洪瑞茜 | A kind of processing unit (plant) of enameled wire |
| CN111014140A (en) * | 2019-12-09 | 2020-04-17 | 国家电网有限公司 | Insulator flushing head |
| CN113634433A (en) * | 2021-08-25 | 2021-11-12 | 苏州飞博思创光电技术有限公司 | Optical fiber curing adhesive coating method |
-
2009
- 2009-06-19 CN CN2009200587782U patent/CN201440351U/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104722462B (en) * | 2013-12-20 | 2017-02-22 | 佛山市顺德区双宝气弹簧制造有限公司 | Electrophoresis painting system for outer tubes of cores of gas springs |
| CN106024228A (en) * | 2016-06-30 | 2016-10-12 | 江苏祥源电气设备有限公司 | Automatic cleaning and drying system for insulator core rod |
| CN108231284A (en) * | 2018-01-22 | 2018-06-29 | 洪瑞茜 | A kind of processing unit (plant) of enameled wire |
| CN111014140A (en) * | 2019-12-09 | 2020-04-17 | 国家电网有限公司 | Insulator flushing head |
| CN111014140B (en) * | 2019-12-09 | 2021-04-13 | 国家电网有限公司 | Insulator flushing head |
| CN113634433A (en) * | 2021-08-25 | 2021-11-12 | 苏州飞博思创光电技术有限公司 | Optical fiber curing adhesive coating method |
| CN113634433B (en) * | 2021-08-25 | 2022-04-26 | 苏州飞博思创光电技术有限公司 | Optical fiber curing adhesive coating method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20100421 Termination date: 20180619 |