The high precision hollow prism reflector device
Technical field
The utility model relates to a kind of optical instrument, relate to a kind of high precision hollow prism reflector device more specifically, be the improvement product of solid axle cone prism, be applicable to special environment for use in space flight and aviation, the survey field, as the measurement of various invisible spectrums in the survey pendulum device of the laser reflector of artificial satellite, space flight and aviation, the Infrared survey, laboratory under the amblyopia environment etc.
Background technology
Prism of corner cube is a kind of special retro-reflector by 3 orthogonal reflectings surface and the tetrahedron taper prism that the transmission bottom surface constitutes.In the ideal case, incident beam is behind orthogonal three reflecting surface successive reflexs, and emergent ray is parallel with incident ray, but direction is opposite.When prism when the center line by its summit rotates, can not cause the variation of emergent ray, and the light path of light in prism is a constant.Therefore, it is used widely in places such as laser range finder, interferometer, wavemeter and laserresonators.The application of experiencing more than 50 year finds that there are some serious limitations in the solid axle cone prism in some special application.As to the absorption of invisible light wave band, service property (quality) lays particular stress on etc. on artificial satellite.At these deficiencies that the solid axle cone prism exists, our factory utilizes the advantage of our factory in prism processing, adopts " than survey method " processing technology, has invented a kind of high precision hollow prism reflector device that can conveniently install.
Summary of the invention
The purpose of this utility model is to be to provide a kind of high precision hollow prism reflector device, and this apparatus structure is simple, and is easy to use, light weight, and the precision height is fit to all band and measures.
In order to realize above-mentioned purpose, the utility model adopts following technical measures:
A kind of high precision hollow prism reflector device, it comprises first, second, third glass plate, first, second, third glass plate inner face, prism bearing.Its annexation is: first, second, third glass plate is bonding mutually, and cementing agent (employing light-sensitive emulsion) can be very easily with the bonding hollow prism reflector that is connected into of first, second, third glass plate.First glass plate and second glass plate are bonding by light-sensitive emulsion, the 3rd glass plate and first glass plate, second glass plate are bonding by light-sensitive emulsion (the light-sensitive emulsion title material is GBN-501), and bonding back is solidified the (time: 10~20 minutes with the ultraviolet light irradiation with light-sensitive emulsion; Temperature: carry out under the normal temperature), treat to take out by body after the glue full solidification.At this moment hollow prism reflector is made and is finished.Corresponding index plane at first, second, third glass plate is the inner face of first, second, third glass plate, and these three faces need plated film.The back side of the index plane of prism bearing and the 3rd glass plate is bonding by epoxide-resin glue.With bonding hollow prism reflector of epoxide-resin glue and hollow prism bearing.
Concrete bonding way is as follows: at first the standard of wiped clean is leaned on body and glass plate optical cement, will be attached to after the glass plate wiped clean by on the body then, can see that uniform interference fringe gets final product.Then coat light-sensitive emulsion in the bonded areas of glass plate and glass plate, using the same method makes glass plate mutually bonding with glass plate and glass plate, and solidify light-sensitive emulsion with the ultraviolet light irradiation bonding shaping back, treats to take out by body after the light-sensitive emulsion full solidification.At this moment hollow prism reflector is made and is finished.
A kind of high precision hollow prism reflector device, its preparation process is:
One, φ 70 type hollow prism reflectors are by three glass plate mutual bonding compositions, and glass plate cuts into 65 * 65 * 12mm
3Rectangular parallelepiped.The glass plate inner face reaches Ra0.008 μ m by grinding its surfaceness, is that benchmark grinds its back side with the glass plate inner face, and the thickness that makes every block of glass plate is 8
+ 0.20Mm, parallel error are 0.01mm.With the glass plate inner face is benchmark, grind in the process four sides that require to be adjacent and be in 90 ° with the glass plate inner face, and the glass plate length and width of assurance after grinding is 60*60mm
2, the surface is the requirement of Ra0.008 μ m.Insert in the separation vessel after the fine grinding of glass plate inner face and polish.Make glass plate inner face face face shape reach λ/10 (λ is the test light source wavelength), smooth finish reaches Ra0.008 μ m.The opposite of the dull and stereotyped inner face of fine grinding and polished glass.Grind and guarantee in the process that glass plate inner face and its corresponding back side depth of parallelism are 5 ", back side face shape reaches λ/10, and smooth finish reaches Ra0.008 μ m.
The dull and stereotyped overlapping optical cement that reference plane and its opposite is polished is fine grinding side (the overlapping non-reference field optical cement of crossing the reference field of a glass plate of range request with another piece glass plate) together.With the glass plate inner face is benchmark, fine grinding polishing side.Four side angles each other that require glass plate are 90 ° ± 4 " (89 ° 59 ' 56 "---90 ° 4 ") and all become 90 ° ± 4 with glass plate " (89 ° 59 ' 56 "---90 ° 4 ").
Two, round as a ball.According to user's request, the big I of hollow prism reflector external diameter adjusts.As to the hollow reverberator of φ 70 types, requiring outside diameter during turning is φ 70mm.
Three, can be with light-sensitive emulsion very easily with three bonding hollow prism reflectors that are connected into of glass plate.Bonding way as shown in Figure 2.Glass plate and glass plate are bonding by light-sensitive emulsion, and it is bonding that glass plate and glass plate, glass plate 2 passes through light-sensitive emulsion, and bonding region as shown in Figure 2.
Four, the surface figure accuracy at the back side of the reference field of each glass plate of requirement assurance and reference field is λ/10 in the hollow prism reflector device manufacturing process, right angle precision between the glass plate is 90 ° ± 4 " (89 ° 59 ' 56 "---90 ° 4 "), the comprehensive angular accuracy of accessible thus hollow prism are 180 ° ± 20 " (179 ° 59 ' 40 "---180 ° 20 ").
Five, three glass plate index planes, i.e. glass plate inner face place plating laminated reflective film requires reflectivity to reach more than 99%.Plated film adopts vacuum evaporation technique, and Coating Materials can plate metal materials such as gold, silver or aluminium according to customer requirements.
Six, hollow prism reflector is mutually bonding by cementing agent with the hollow prism bearing.As shown in Figure 5, the back side of glass plate inner face (being the back side of glass plate inner face) is mutually bonding by cementing agent with prism bearing (being the hollow prism bearing), and bonding region as shown in Figure 5.
The utility model compared with prior art has the following advantages and effect:
In light weight.With φ 70 prism of corner cubes is example, and the weight of hollow prism is 130g, and the weight of solid axle cone prism is 250g.
The reflectivity height.Because of light all can have the certain absorption rate through any material, so solid axle cone prism reverberator is difficult to reach high reflectance.And hollow prism reflector almost can reach the reflectivity more than 99% by behind the plated film.
Be fit to all band.For the ordinary optical material, the solid axle cone prism has higher absorption loss to infrared and ultraviolet light spectral coverage light, so the prism of corner cube of common material can not be applied in the invisible spectrum equipment.And hollow prism is aided with the reflectance coating of suitable material because directly utilize the inside surface reflection, can provide very high reflectivity to any wavelength.
Description of drawings
Fig. 1 is a kind of high precision hollow prism reflector device front view
Fig. 2 is the bonding synoptic diagram of glass plate
Fig. 3 is the hollow prism reflector skeleton view
Fig. 4 is a hollow prism bearing synoptic diagram
The bonding synoptic diagram of Fig. 5 hollow prism bearing and hollow prism reflector
Wherein, 1,2,3 is glass plate, and 1A, 2A, 3A are the glass plate inner face, i.e. index plane, and 4 is the prism bearing.
Embodiment
Below in conjunction with description of drawings and embodiment the utility model is described in further detail:
A kind of high precision hollow prism reflector device, it comprises first, second, third glass plate 1,2,3, first, second, third glass plate inner face 1A, 2A, 3A, prism bearing 4.Its annexation is: first, second, third glass plate 1,2,3 is bonding mutually, and cementing agent (employing light-sensitive emulsion) can be very easily with first, second, third glass plate, 1,2, the 3 bonding hollow prism reflectors that are connected into.First glass plate 1 and second glass plate 2 are bonding by light-sensitive emulsion, the 3rd glass plate 3 and first glass plate 1, second glass plate 2 are bonding by light-sensitive emulsion (the light-sensitive emulsion title material is GBN-501), and bonding back is solidified the (time: 10~20 minutes with the ultraviolet light irradiation with light-sensitive emulsion; Temperature: carry out under the normal temperature), treat to take out by body after the glue full solidification.At this moment hollow prism reflector is made and is finished.Corresponding index plane at first, second, third glass plate 1,2,3 is first, second, third glass plate inner face 1A, 2A, 3A, and first, second, third glass plate inner face 1A, 2A, 3A need plated film.The back side of the 3rd glass plate inner face 3A of prism bearing 4 and the 3rd glass plate 3 is bonding by epoxide-resin glue.Described first, second, third glass plate 1,2,3 cuts into 65 * 65 * 12mm
3Rectangular parallelepiped, first, second, third glass plate inner face 1A, 2A, 3A reach Ra0.008 μ m by grinding its surperficial degree, first, second, third glass plate inner face 1A, 2A, 3A are that benchmark grinds its back side, and the thickness of first, second, third glass plate inner face 1A, 2A, 3A is 8
+ 0.20Mm, four sides and first, second, third glass plate inner face 1A, 2A, the 3A of first, second, third glass plate 1,2,3 are in 90 °.Four side angles each other of described first, second, third glass plate 1,2,3 are 90 ° and become 90 ° with first, second, third glass plate inner face 1A, 2A, 3A.Grind above-mentioned three 65 * 65 * 12mm after finishing
3The bonding one-tenth hollow prism of rectangular parallelepiped shape round as a ball.
A kind of high precision hollow prism reflector device, its preparation process is:
1. the selection glass material is made three blocks of first, second, third glass plates 1,2,3 that reach the surface figure accuracy requirement.This process comprises three big operations: blanking, corase grind moulding, fine grinding polishing.Specific implementation process as mentioned above.
2. first, second, third glass plate, 1,2, the 3 bonding one-tenth of going up step processing are whole, prepare for round as a ball.Will be through refine and first, second, third glass plate 1,2,3 that reaches the surface figure accuracy requirement according to mode shown in Figure 2 with the hollow centrum shape of the bonding one-tenth of beeswax, bonding process needs the solid centrum prism of a φ 72mm to do body.Making step is: at first first glass plate 1 is attached on arbitrary surface polishing of body; It is bonding with first glass plate 1 with beeswax then second glass plate 2 to be pasted body another one polished surface, and bonding region as shown in Figure 2; It is bonding with first glass plate 1 and second glass plate, 2 usefulness beeswaxs subsequently the 3rd glass plate 3 to be pasted last polished surface of body, and bonding region as shown in Figure 2.At this moment first, second, third glass plate 1,2,3 and the body of φ 72mm are bonding becomes an integral body, under go on foot round as a ball preparing.
3. round as a ball to the whole hollow prism of bonding one-tenth of the 2nd step.The body of previous step φ 72mm with become solid centrum prism shape after first, second, third glass plate 1,2,3 is bonded, be convenient to round as a ball.For φ 70 type hollow prism reflectors, requiring the external diameter after round as a ball is φ 70mm.
4. come unstuck heating separation of glasses flat board (general temperature is about 60 °, and temperature can get final product beeswax is softening).After the 3rd step is round as a ball, the separately bonding again one-tenth of glass plate need be guaranteed 90 ° hollow prism each other.Owing in the 2nd step, by beeswax first, second, third glass plate 1,2,3 is bonded together, so add the softening beeswax of heat energy, the overall separation that the 2nd step was formed comes easily.After finishing this step, 1,2,3 sharp processings of first, second, third glass plate finish.
5. control right angle precision, bonding first, second, third glass plate 1,2,3.With the 4th step photosensitive gluing hollow centrum shape that is connected into of first, second, third glass plate, 1,2,3 usefulness separately, bonding process is similar with the 2nd step, and needing a comprehensive angle error of φ 60mm in bonding is 1 " the solid centrum prism of high precision as leaning on body.Manufacturing process is: at first the wiped clean standard is leaned on body and first glass plate, 1 optical cement; To be attached to by on the body after second glass plate, 2 wiped clean then, can see that uniform interference fringe gets final product; Then coat light-sensitive emulsion in the bonding part of first glass plate 1 and second glass plate 2 (with reference to dash area shown in Figure 2); Use the same method and make the 3rd glass plate 3 and first glass plate 1 and second glass plate 2 mutually bonding (bonding region is with reference to shown in Figure 2); With the ultraviolet light irradiation light-sensitive emulsion is solidified; Deng taking out by body after the light-sensitive emulsion full solidification.The hollow prism reflector blank is made and is finished.
6. the hollow prism reflector blank plated film that the 5th step was made forms effective reflecting surface.At this moment hollow prism reflector is made and is finished.
7. select supporting metal material, processing hollow prism bearing.Hollow prism bearing synoptic diagram as shown in Figure 4.
Bonding hollow prism reflector of 8 usefulness epoxide-resin glues and hollow prism bearing.Bonding region as shown in Figure 5, the hollow prism bearing is mutually bonding with the back side of the 3rd glass plate inner face 3A index plane.Final high precision hollow prism device is made and is finished.As shown in Figure 1.