CN201428067Y - Full automatic braid preshrinking setting machine - Google Patents
Full automatic braid preshrinking setting machine Download PDFInfo
- Publication number
- CN201428067Y CN201428067Y CN2009201334042U CN200920133404U CN201428067Y CN 201428067 Y CN201428067 Y CN 201428067Y CN 2009201334042 U CN2009201334042 U CN 2009201334042U CN 200920133404 U CN200920133404 U CN 200920133404U CN 201428067 Y CN201428067 Y CN 201428067Y
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- preshrunk
- cylinder
- blanket
- braid
- preshrinking
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Abstract
The utility model relates to a full automatic braid preshrinking setting machine, which comprises a braid inlet control unit, a preshrinking braid-pushing squeezing unit, a heating unit, a preshrinking blanket tension unit, a braid receiving control unit, a cooling unit, a braid polishing control unit and a preshrinking case, wherein the braid inlet control unit, the preshrinking case and the braid receiving control unit are sequentially adjacently arrayed; an upper cover is arranged on the upper portion of the preshrinking case; a pressing braid roller, a tension roller, a fixing roller and apreshrinking blanket sleeve are disposed inside the preshrinking case; the preshrinking braid-pushing squeezing unit is connected with the pressing braid roller; the preshrinking blanket tension unitis connected with the tension roller; an ironing cylinder of the heating unit positioned above the fixing roller tightly presses the upper surface of a preshrinking blanket; the cooling unit is positioned below the preshrinking blanket to cool the lower surface of the preshrinking blanket; a braid polishing roller of the braid polishing control unit and the pressing braid roller are placed on twoopposite sides of the preshrinking blanket. The full automatic braid preshrinking setting machine has the advantages of being automatically operated, realizing full automatic control and designing automatic protective structures corresponding to limited conditions of different countries.
Description
Technical field
The utility model relates to whole preshrunk shaping technology field, the particularly a kind of full-automatic ribbon preshrunk setting machine of scalding of Weaving device.
Background technology
Because ribbon more and more widely, requires also more and more higher for ribbon on garment accessories is used.Thereby shrink minimizing or avoid ribbon in use to shrink for the density that makes ribbon produces in advance, make simultaneously the color and luster of ribbon distinct more gorgeous, feel is soft more, use before the ribbon, need under the uniform temperature condition, adjust the shrinkage of ribbon in advance and put in order boiling hot typing with the mechanical-physical method.For increasing work efficiency, press for a kind of device that can finish ribbon preshrunk typing automatically.
The utility model content
Therefore, the purpose of this utility model is to provide a kind of full-automatic device of adjusting the shrinkage of ribbon and putting in order boiling hot typing.
For achieving the above object, the utility model provides a kind of full-automatic ribbon preshrunk setting machine, and it comprises: forward (FWD) control module, preshrunk push away band squeeze unit, heating unit, preshrunk blanket stretching unit, take-up control module, cooling unit, grinding belt control module and preshrunk case; According to the ribbon direct of travel, this forward (FWD) control module, preshrunk case and take-up control module are close to arrangement successively to form the track of advancing of ribbon; This preshrunk upper box part is provided with loam cake, be provided with the pressure zone cylinder that is positioned at the forward (FWD) end in the preshrunk case, take-up end belt tensioning drum and between pressure zone cylinder and belt tensioning drum the resting barrel of lower position, the preshrunk blanket of gyration is sheathed on this pressure zone cylinder, on belt tensioning drum and the resting barrel, this preshrunk pushes away the band squeeze unit and is connected with the pressure zone cylinder, this preshrunk blanket stretching unit is connected with belt tensioning drum, the boiling hot tube of this heating unit is positioned at the top of resting barrel and presses the upper surface of preshrunk blanket, this cooling unit is positioned at the lower surface of preshrunk blanket below with cooling preshrunk blanket, and the grinding belt cylinder of this grinding belt control module is positioned at the relative both sides of preshrunk blanket with the pressure zone cylinder.
Wherein, described forward (FWD) control module comprises and send band to detect Control Component and conduction band displacement Control Component;
This send band detect Control Component comprise horizontal frame, be right after this horizontal frame end downward tilt frame, two band cylinders that loose, send band cylinder, broken belt sensor and metal detector; Described two parallel being arranged between the horizontal frame of band cylinder of loosing are describedly sent the band cylinder to be parallel to two band cylinders that loose to be arranged between the tilt frame, and described broken belt sensor and metal detector are arranged between the tilt frame; Described diffusing band cylinder direction of rotation is opposite with the ribbon direct of travel, send band cylinder direction of rotation identical with the ribbon direct of travel;
Described conduction band displacement Control Component is arranged on the described preshrunk case, and conduction band displacement Control Component comprises by motor-driven eccentric wheel, connecting rod, movable guide rod, some conduction band circles and holder; Described connecting rod one end is articulated in described eccentric edge, the other end is articulated in an end of described movable guide rod, another end of described movable guide rod is articulated in described holder, and described holder is fixed on the described preshrunk case, and described conduction band circle is evenly distributed on the movable guide rod.
Wherein, described preshrunk pushes away the band squeeze unit and is positioned at the top of pressure zone cylinder, and its structure is with respect to the two ends symmetry of pressure zone cylinder, comprises two pressure zone levers, two traveling nuts, two screw rods, two worm gears and by about one of the driven by servomotor worm screw of linking; Described two pressure zone levers are fixedlyed connected with the two ends of pressure zone cylinder respectively, the end of each pressure zone lever is fixed on described two traveling nuts, this traveling nut spiral shell line respectively connects described two screw rods, the end of this screw rod is individually fixed on described two worm gears, described two worm gears respectively with helical teeth connect the kind of drive be connected in described about two ends of interlock worm screw.
Wherein, described heating unit comprises described boiling hot tube and drives the main motor of boiling hot tube that this boiling hot tube rotates;
Should scald tube is hollow structure, and its bearing hinge joint that passes through two ends is in the two ends of a fixed axis, and this fixed axis is provided with the heat-generating pipe fixed head in the inner part of boiling hot tube, and some heat-generating pipes are distributed on this heat-generating pipe fixed head;
Perhaps, described boiling hot tube is a hollow structure, and its two ends respectively are provided with flange shaft logical in, and this flange shaft is provided with the bearing position, and an aqueduct is introduced the inside of scalding tube from the opening of the flange shaft that should scald tube one end, and this opening that scalds the flange shaft of the tube other end is provided with intake valve;
Perhaps, described boiling hot tube is a hollow structure, is full of high temperature oil in it, and its two ends respectively are provided with flange shaft logical in, and this flange shaft is provided with the bearing position, and this opening that scalds the flange shaft of tube one end is an oil-in, and this opening that scalds the flange shaft of the tube other end is an oil-out.
Wherein, described preshrunk blanket stretching unit is positioned at the belt tensioning drum side, and its structure is with respect to the two ends symmetry of belt tensioning drum, and it comprises two cylinders, two tensioner levers, two cylinder stroke locating racks, spiral lifting device and highly regulates the scale handwheel; The two ends of this belt tensioning drum are connected with described tensioner lever respectively, described tensioner lever connects the cylinder arm of described cylinder respectively, described cylinder stroke locating rack is connected with described cylinder respectively to control its stroke, and described cylinder stroke locating rack is connected to and is provided with the described spiral lifting device that described height is regulated the scale handwheel.
Wherein, described preshrunk blanket stretching unit is positioned at the belt tensioning drum oblique upper, and its structure is with respect to the two ends symmetry of belt tensioning drum, and it comprises two cylinders, two belt tensioning drum locating racks, spiral lifting device and highly regulates the scale handwheel; The two ends of this belt tensioning drum are individually fixed in described belt tensioning drum locating rack, and described belt tensioning drum locating rack is individually fixed on the described spiral lifting device that is provided with described height adjusting scale handwheel, and described spiral lifting device is connected to the cylinder arm of described cylinder.
Wherein, described preshrunk blanket stretching unit is positioned at described belt tensioning drum oblique upper, and its structure is with respect to the two ends symmetry of belt tensioning drum, and it comprises two motors, two screw rods and two traveling nuts; The two ends of this belt tensioning drum are fixed to described traveling nut respectively, and described screw rod is threadedly connected to this traveling nut respectively, and this screw rod is respectively by described motor-driven.
Wherein, described take-up control module comprises tilt frame, the horizontal frame that is right after this tilt frame, take-up guipure, baking box, some take-up cylinder and some T type grooves upwards; This baking box and take-up guipure between the upper and lower every be located on the described tilt frame, what this take-up cylinder and T type groove were parallel is located on the described horizontal frame uniformly, is provided with transportable some conduction band bars in the groove of this T type groove.
Wherein, described cooling unit comprises water tank, filter, water pipe, water pump, entering water electromagnetic valve, drain solenoid valve, cooling-water temperature sensor and level sensor; This water tank upper end is uncovered, and water tank bottom is communicated with described filter, and this filter is via the cross current water pump; Described entering water electromagnetic valve is positioned at the top of water tank, and drain solenoid valve is positioned at the bottom of water tank, and cooling-water temperature sensor and level sensor are positioned at water tank; Described filter comprises heatproof nylon outer shell, stainless steel filtering net and annular permanent magnnet; These heatproof nylon outer shell two ends are respectively equipped with opening, are communicated with described water pump and water tank respectively; This stainless steel filtering net and annular permanent magnnet are positioned at this heatproof nylon outer shell, and the center of this annular permanent magnnet is over against an opening of heatproof nylon outer shell.
Wherein, described grinding belt control module comprises a grinding belt cylinder, two plain bearing housings, two chutes, two fastening screws, two screw rods, two sleeves, a left and right sides connecting rod and cylinder adjusting scale handwheel, described screw rod end is provided with bevel gear, and the two ends of described left and right sides connecting rod are equipped with bevel gear; The two ends of this grinding belt cylinder are articulated in described plain bearing housing separately, and this plain bearing housing is fixed in the described chute by described fastening screw respectively, and the end of this plain bearing housing is fixedlyed connected with described sleeve respectively, and described screw rod is threadedly connected to this sleeve respectively; The bevel gear that is positioned at the described two screw rods end at these grinding belt cylinder two ends is engaged in the bevel gear at connecting rod two ends, the described left and right sides respectively, and this cylinder is regulated the end that the scale handwheel is positioned at this left and right sides connecting rod.
In sum, full-automatic ribbon preshrunk setting machine of the present utility model can automation mechanized operation, realizes Automatic Control, and has designed the corresponding structure of protection automatically at the local limited condition of country variant.
For further setting forth the utility model is technological means and the effect that the predetermined purpose of realization is taked, see also following about detailed description of the present utility model and accompanying drawing, believe the purpose of this utility model, feature and characteristics, should obtain thus going deep into and concrete understanding, yet accompanying drawing only provides reference and explanation usefulness, is not to be used for the utility model is limited.
Description of drawings
Below in conjunction with accompanying drawing,, will make the technical solution of the utility model and other beneficial effects apparent by the specific embodiment of the present utility model is described in detail.
In the accompanying drawing,
Fig. 1 is the side-looking structural representation of the full-automatic ribbon preshrunk of the utility model setting machine;
Fig. 2 is the plan structure schematic diagram of the full-automatic ribbon preshrunk of the utility model setting machine;
Fig. 3 is the structural representation of ribbon Tension Control assembly of the forward (FWD) control module of the full-automatic ribbon preshrunk of the utility model setting machine;
Fig. 4 detects the structural representation of Control Component for the band that send of the forward (FWD) control module of the full-automatic ribbon preshrunk of the utility model setting machine;
Fig. 5 is the structural representation of conduction band displacement Control Component of the forward (FWD) control module of the full-automatic ribbon preshrunk of the utility model setting machine;
Fig. 6 is the partial enlarged drawing of the loam cake of the full-automatic ribbon preshrunk of the utility model setting machine;
Fig. 7 pushes away the local enlarged diagram of a better embodiment of band squeeze unit for the preshrunk of the full-automatic ribbon preshrunk of the utility model setting machine;
Fig. 8 is the local enlarged diagram of Fig. 7 in another angle;
Fig. 9 is the local enlarged diagram of Fig. 7 in another angle;
Figure 10 pushes away the local enlarged diagram of the another better embodiment of band squeeze unit for the preshrunk of the full-automatic ribbon preshrunk of the utility model setting machine;
Figure 11 A is the generalized section of boiling hot tube one better embodiment of the heating unit of the full-automatic ribbon preshrunk of the utility model setting machine;
Figure 11 B is the generalized section of the another better embodiment of boiling hot tube of the heating unit of the full-automatic ribbon preshrunk of the utility model setting machine;
Figure 11 C is the generalized section of another better embodiment of boiling hot tube of the heating unit of the full-automatic ribbon preshrunk of the utility model setting machine;
Figure 12 is the local enlarged diagram of preshrunk blanket stretching unit one better embodiment of the full-automatic ribbon preshrunk of the utility model setting machine;
Figure 13 is the local enlarged diagram of the another better embodiment of preshrunk blanket stretching unit of the full-automatic ribbon preshrunk of the utility model setting machine;
Figure 14 is the local enlarged diagram of another better embodiment of preshrunk blanket stretching unit of the full-automatic ribbon preshrunk of the utility model setting machine;
Figure 15 is the structural representation of the take-up control module of the full-automatic ribbon preshrunk of the utility model setting machine;
Figure 16 is the structural representation of the cooling unit of the full-automatic ribbon preshrunk of the utility model setting machine;
Figure 17 is the section enlarged diagram of filter of the cooling unit of the full-automatic ribbon preshrunk of the utility model setting machine;
Figure 18 is the structural representation of the grinding belt control module of the full-automatic ribbon preshrunk of the utility model setting machine.
The specific embodiment
As shown in Figures 1 and 2, Fig. 1 is the side-looking structural representation of the full-automatic ribbon preshrunk of the utility model setting machine, and Fig. 2 is its plan structure schematic diagram; Full-automatic ribbon preshrunk setting machine of the present utility model mainly comprises: forward (FWD) control module 1, preshrunk push away band squeeze unit 2, heating unit 3, preshrunk blanket stretching unit 4, take-up control module 5, cooling unit 6, grinding belt control module 7 and preshrunk case 8, and preshrunk case 8 among Fig. 1 and cooling unit 6 have been removed blocking with show internal structure of side; In addition, comprise also and be located at outer operation touch-screen 9 of preshrunk case 8 and electronic box 10 etc. that electronic box 10 is used for to bulk supply, operation touch-screen 9 is controlled automatic operation of the present utility model as user interface.
According to the direct of travel of ribbon 11, forward (FWD) control module 1, preshrunk case 8 and take-up control module 5 are close to successively to be arranged to form the track of advancing of ribbon 11; Preshrunk case 8 tops are provided with loam cake 81, be provided with the pressure zone cylinder 121 that is positioned at the forward (FWD) end in the preshrunk case 8, take-up end belt tensioning drum 122 and between pressure zone cylinder 121 and belt tensioning drum 122 resting barrel 123 of lower position, the preshrunk blanket 12 of gyration is sheathed on this pressure zone cylinder 121, on belt tensioning drum 122 and the resting barrel 123, preshrunk pushes away band squeeze unit 2 and is connected with pressure zone cylinder 121 with compressing preshrunk blanket 12, this preshrunk blanket stretching unit 4 is connected with belt tensioning drum 122 with tensioning preshrunk blanket 12, the boiling hot tube 31 of heating unit 3 is positioned at the top of resting barrel 123 and presses the upper surface of preshrunk blanket 12, cooling unit 6 is positioned at the lower surface of preshrunk blanket 12 belows with cooling preshrunk blanket 12, and the grinding belt cylinder 71 of grinding belt control module 7 and pressure zone cylinder 121 are positioned at the relative both sides of preshrunk blanket 12.
As Fig. 3, Fig. 4 and shown in Figure 5, Fig. 3 is the structural representation of ribbon Tension Control assembly of the forward (FWD) control module of the full-automatic ribbon preshrunk of the utility model setting machine, Fig. 4 is the structural representation that send band to detect Control Component of forward (FWD) control module, and Fig. 5 is the structural representation of the conduction band displacement Control Component of forward (FWD) control module.Forward (FWD) control module 1 comprises ribbon Tension Control assembly 100, send band to detect Control Component 101 and conduction band displacement Control Component 102, wherein ribbon Tension Control assembly 100 is used for ribbon 11 is put in order in advance, it can be used as an independent sector existence, and can select for use according to actual conditions.
Ribbon Tension Control assembly 100 mainly comprises the belt wheel 1001 that looses, is with driving wheel 1002, the tension controller 1003 that is provided with slidable adjustment piece 1004 and support 1005 by motor-driven sending, the place, top position that looses belt wheel 1001 and send band driving wheel 1002 to be positioned at support 1005, tension controller 1003 is positioned at the lower position of support 1005, ribbon 11 at first is with driving wheel 1002 through the belt wheel 1001 that looses with sending, and hangs down then by tension controller 1003 its tension force of control; By parallel many tension controllers 1003 are set, can control many ribbons 11 simultaneously.Many ribbons 11 can remain on to enter under the on all four situation of tension force and send band detection Control Component 101 by carrying out belt tension control (every ribbon by one independently tension controller 1003).
Send band detect Control Component 101 mainly comprise horizontal frame 1015, be right after these horizontal frame 1015 ends downward tilt frame 1016, two band cylinders 1011 that loose, send band cylinder 1012, broken belt sensor 1013 and metal detector 1014; Two band cylinder 1011 parallel being arranged between the horizontal frame 1015 of loosing are sent band cylinder 1012 to be parallel to two band cylinders 1011 that loose and are arranged between the tilt frame 1016, and broken belt sensor 1013 and metal detector 1014 are arranged between the tilt frame 1016; Band cylinder 1011 direction of rotation of loosing are opposite with ribbon 11 direct of travels, send band cylinder 1012 direction of rotation identical with ribbon 11 direct of travels.Make ribbon 11 shakes with the band that looses by band cylinder 1011 opposite spins of loosing, thus the ribbon 11 of arrangement upset; Sending band cylinder 1012 is positive direction rotations, drives ribbon 11 with frictional force and advances; System that broken belt sensor 1013 detects ribbon 11 when occurring the interrupting shutdown of reporting to the police automatically; Metal sensor 1014 prevents the wire that ribbon 11 has staple or other to be used for connecting, thereby prevents that the preshrunk blanket is subjected to fatal infringement.
Conduction band displacement Control Component 102 is arranged on the preshrunk case 8, and conduction band displacement Control Component 102 comprises by motor-driven eccentric wheel 1021, connecting rod 1022, movable guide rod 1023, some conduction band circles 1024 and holder 1025; Connecting rod 1,022 one ends are articulated in the edge of eccentric wheel 1021, the other end is articulated in an end of movable guide rod 1023, another end of movable guide rod 1023 is articulated in holder 1025, and holder 1025 is fixed on the preshrunk case 8, and conduction band circle 1024 is evenly distributed on the movable guide rod 1023.Conduction band displacement Control Component 102 slowly changes ribbon forward (FWD) position, and it is motionless and make the concentrated wear of preshrunk blanket to prevent that ribbon is fixed on position for a long time, thereby prolongs preshrunk blanket service life.
As shown in Figure 6, it is the partial enlarged drawing of the loam cake of the full-automatic ribbon preshrunk of the utility model setting machine.Loam cake 81 is installed on the top of preshrunk case 8 by hinge 811, and the middle part that loam cake is opened cylinder 814 is fixed on the preshrunk case 8 by support bar 813, and the cylinder arm that loam cake is opened cylinder 814 connects loam cake axle 812.By cylinder 814 unlatchings of control loam cakes 81 automatically, have the shutdown of uncapping function simultaneously, can prevent from effectively that machine is in operation to open loam cake 81.In addition, also in preshrunk case 8, be provided with infrared temperature sensor 82 on the loam cake 81, in order to monitor the temperature in the preshrunk case 8 in the pre-compression process.Loam cake 81 also is provided with a windowpane 815 in addition, is used for observing at work the situation in the preshrunk case 8.
As Fig. 7, Fig. 8 and shown in Figure 9, Fig. 7 pushes away the local enlarged diagram of a better embodiment of band squeeze unit for the preshrunk of the full-automatic ribbon preshrunk of the utility model setting machine, Fig. 8 is the local enlarged diagram of Fig. 7 in another angle, and Fig. 9 is the local enlarged diagram of Fig. 7 in another angle.In this better embodiment, preshrunk pushes away the top that the band squeeze unit is positioned at pressure zone cylinder 121, its structure comprises two pressure zone levers 122, two traveling nuts 123, two screw rods 124, two worm gears 125 and about the one interlock worm screws 126 that driven by servomotor 127 with respect to the two ends symmetry of pressure zone cylinder 121; The two ends of pressure zone cylinder 121 are individually fixed on the pressure zone lever 122, the end of this pressure zone lever 122 is fixed on the traveling nut 123, this traveling nut 123 is threadedly connected to a screw rod 124, the end of this screw rod 124 is fixed on the worm gear 125, and two worm gears 125 connect two ends of the worm screw 126 of linking about the kind of drive is connected in respectively with helical teeth.
As shown in figure 10, it pushes away the local enlarged diagram of the another better embodiment of band squeeze unit for the preshrunk of the full-automatic ribbon preshrunk of the utility model setting machine.In this better embodiment, preshrunk pushes away the both sides that the band squeeze unit is positioned at pressure zone cylinder 121, its structure comprises two pressurized cylinders, 1210, two movable tooth bars 1211, two gears 1212, diaxon bearing 1213 and two scale handwheels 1214 with respect to the two ends symmetry of pressure zone cylinder 121; The cylinder arm of one pressurized cylinder 1210 and a movable tooth bar 1211 relative relative both sides that are connected in pressure zone cylinder 121 each end, one gear 1212 is engaged in this activity tooth bar 1211, and the upper end of this gear 1212 is connected with a scale handwheel 1214 by a bearing block 1213.It is custom-designed for the area that often has a power failure adopting pressurized cylinder 1210 pressure zones, and the back pressurized cylinder 1210 that has a power failure can be return automatically.Control movable tooth bar 1211 by adjusting scale handwheel 1214 and move, so that accurately control the distance of pressure zone.
Shown in Fig. 1 and Figure 11 A, Figure 11 A is the generalized section of boiling hot tube one better embodiment of the heating unit of the full-automatic ribbon preshrunk of the utility model setting machine.Heating unit 3 comprises that scalding tube 31 scalds the boiling hot main motor 32 that tube 31 rotates with driving, in this embodiment, scalding tube 31 is hollow structure, it is articulated in the two ends of fixed axis 311 by the bearing 310 at two ends, fixed axis 311 is provided with heat-generating pipe fixed head 312 in the part of scalding tube 31 inside, and some heat-generating pipes 313 are distributed on this heat-generating pipe fixed head 312.Adopt the boiling hot tube 31 of this kind structure, can adopt the mode of electric heating that ribbon is heated, this mode does not have steam boiler equipment at some factories and designs.
Shown in Figure 11 B, it is the generalized section of the another better embodiment of boiling hot tube of the heating unit of the full-automatic ribbon preshrunk of the utility model setting machine.In this embodiment, scalding tube 31 is used with steam boiler equipment, scalding tube 31 is hollow structure, its two ends respectively are provided with flange shaft 314 logical in, flange shaft 314 is provided with bearing position 315, one aqueduct 316 is introduced the inside of scalding tube 31 from the opening of the flange shaft 314 of scalding tube 31 1 ends, and the opening that scalds the flange shaft 314 of tube 31 other ends is provided with intake valve 317; In this embodiment, by vapor recycle heating ribbon, when steam off, to scald tube 31 the insides and produce negative pressure, this moment, intake valve 317 was opened, and tube 31 is scalded in protection.
Figure 11 C is the generalized section of another better embodiment of boiling hot tube of the heating unit of the full-automatic ribbon preshrunk of the utility model setting machine.In this embodiment, scalding tube 31 is hollow structure, be full of high temperature oil 318 in it, its two ends respectively are provided with flange shaft 314 logical in, flange shaft 314 is provided with bearing position 315, the opening that scalds the flange shaft 314 of tube 31 1 ends is an oil-in, and the opening that scalds the flange shaft 314 of tube 31 other ends is an oil-out; Scald tube 31 and is communicated with, circulate by high temperature oil 318 and heat ribbons with the outside equipment that is used to heat high temperature oil 318.
As shown in figure 12, it is the local enlarged diagram of preshrunk blanket stretching unit one better embodiment of the full-automatic ribbon preshrunk of the utility model setting machine.In this embodiment, preshrunk blanket stretching unit is positioned at belt tensioning drum 122 sides, its structure is with respect to the two ends symmetry of belt tensioning drum 122, and it comprises two cylinders 41, two tensioner levers 42, two cylinder stroke locating racks 43, spiral lifting device 44 and highly regulates scale handwheel 45; The two ends of belt tensioning drum 122 are connected with a tensioner lever 42 respectively, this tensioner lever 42 connects the cylinder arm of a cylinder 41, one cylinder stroke locating rack 43 is connected to control its stroke with this cylinder 41, this cylinder stroke locating rack 43 is connected in and is provided with the spiral lifting device 44 of highly regulating scale handwheel 45, and spiral lifting device 44 is fixed on the preshrunk tank wall of belt tensioning drum 122 sides.Preshrunk blanket 12 adopts the cylinder tensionings mainly to consider the area that often has a power failure, can self-return when power failure exhaust hood 41, so just protected preshrunk blanket 12; Spiral lifting device 44 is to regulate height by highly regulating scale handwheel 45, there is cylinder stroke locating rack 43 on the spiral lifting device 44 to come the stroke of control cylinder 41 again, cylinder 41 acts on belt tensioning drum 122 by tensioner lever 42, can accuracy the percentage elongation of control preshrunk blanket 12.
As shown in figure 13, it is the local enlarged diagram of the another better embodiment of preshrunk blanket stretching unit of the full-automatic ribbon preshrunk of the utility model setting machine.In this embodiment, preshrunk blanket stretching unit is positioned at belt tensioning drum 122 oblique uppers, and its structure is with respect to the two ends symmetry of belt tensioning drum 122, and it comprises two cylinders 41, two belt tensioning drum locating racks 46, spiral lifting device 44 and highly regulates scale handwheel 45; The two ends of belt tensioning drum 122 are individually fixed in a belt tensioning drum locating rack 46, this belt tensioning drum locating rack 46 is fixed in and is provided with on the spiral lifting device 44 of highly regulating scale handwheel 45, this spiral lifting device 44 is connected in the cylinder arm of a cylinder 41, and this cylinder 41 is fixed on the preshrunk tank wall of belt tensioning drum 122 oblique uppers.Utilize the cylinder 41 direct pull belt tensioning drums 122 of belt tensioning drum 122 both sides, the stroke that adjustable screw lifter 44 just can control cylinder 41 so just can be controlled the tensioning requirement of preshrunk blanket 12.
As shown in figure 14, it is the local enlarged diagram of another better embodiment of preshrunk blanket stretching unit of the full-automatic ribbon preshrunk of the utility model setting machine.In this embodiment, preshrunk blanket stretching unit is positioned at belt tensioning drum 122 oblique uppers, and its structure is with respect to the two ends symmetry of belt tensioning drum 122, and it comprises two motors 49, two screw rods 48 and two traveling nuts 47; The two ends of belt tensioning drum 122 are fixed with a traveling nut 47, one screw rods 48 respectively and are threadedly connected to this traveling nut 47, and this screw rod 48 is driven by a motor 49, and this motor 49 is fixed on the preshrunk tank wall of belt tensioning drum 122 oblique uppers.But the motor 49 direct pull belt tensioning drums 122 of belt tensioning drum 122 both sides so just can be controlled the tensioning requirement of preshrunk blanket 12.
As shown in figure 15, it is the structural representation of the take-up control module of the full-automatic ribbon preshrunk of the utility model setting machine.Take-up control module 5 comprises tilt frame 51, the horizontal frame 52 that is right after this tilt frame 51, take-up guipure 53, baking box 54, some take-up cylinder 55 and some T type grooves 56 upwards; Baking box 54 and take-up guipure 53 between the upper and lower every be located on the tilt frame 51, take-up cylinder 55 and 56 parallel being located at uniformly on the horizontal frame 52 of T type groove are provided with transportable some conduction band bars 57 in the groove of T type groove 56.The purpose of take-up control module 5 is delivering on the packing machine the ribbon nature of process preshrunk, take-up guipure 53 is to utilize the frictional force of guipure to drive ribbon, avoid ribbon to extend under the effect of external force, baking box 54 effects are once more heated bakings, make ribbon become soft and beautiful.
Figure 16 is the structural representation of the cooling unit of the full-automatic ribbon preshrunk of the utility model setting machine.Cooling unit 6 comprises water tank 61, filter 62, water pipe 63, water pump 64, entering water electromagnetic valve 65, drain solenoid valve 66, cooling-water temperature sensor 67 and level sensor 68; Water tank 61 upper ends are uncovered, and the water tank 61 among Figure 16 has been removed the shield portions of side, and water tank 61 bottoms are communicated with filter 62, and filter 62 is communicated with water pump 64 via water pipe 63; Entering water electromagnetic valve 65 is positioned at the top of water tank 61, and drain solenoid valve 66 is positioned at the bottom of water tank 61, and cooling-water temperature sensor 67 and level sensor 68 are positioned at water tank 61.
Figure 17 is the section enlarged diagram of filter of the cooling unit of the full-automatic ribbon preshrunk of the utility model setting machine.Filter 62 comprises heatproof nylon outer shell 620, stainless steel filtering net 621 and annular permanent magnnet 622; These heatproof nylon outer shell 620 two ends are respectively equipped with opening, are used for being communicated with respectively water pump 64 and water tank 61; Stainless steel filtering net 621 and annular permanent magnnet 622 are positioned at this heatproof nylon outer shell 620, and the center of annular permanent magnnet 622 is over against an opening of heatproof nylon outer shell 620.The utility model is saved the energy by level sensor 68 and cooling-water temperature sensor 67 are installed, and the not enough or coolant water temperature of water level reaches when setting, and entering water electromagnetic valve 65 or drain solenoid valve 66 open or close, and can control water-temperature water-level automatically.The stainless steel filtering net 621 and the annular permanent magnnet 622 of filter 62 the insides are to be used for preventing that impurity or metal dust from damaging the preshrunk blanket.
As shown in figure 18, it is the structural representation of the grinding belt control module of the full-automatic ribbon preshrunk of the utility model setting machine.Grinding belt control module 7 comprises a grinding belt cylinder 71, two plain bearing housings 72, two chutes 73, two fastening screws 74, two screw rods 75, two sleeves 76, a left and right sides connecting rod 77 and cylinder adjusting scale handwheel 78, screw rod 75 ends are provided with bevel gear, and the two ends of left and right sides connecting rod 77 are equipped with bevel gear; The two ends of grinding belt cylinder 71 are articulated in a plain bearing housing 72 separately, and this plain bearing housing 72 is fixed in the chute 73 by a fastening screw 74, and the end of this plain bearing housing 72 is fixedlyed connected with a sleeve 76, and screw rod 75 is threadedly connected to this sleeve 76; The bevel gear that is positioned at two screw rods 75 ends at grinding belt cylinder 71 two ends is engaged in the bevel gear at left and right sides connecting rod 77 two ends respectively, and cylinder is regulated the end that scale handwheel 78 is positioned at this left and right sides connecting rod 77.Grinding belt control module 7 is accurately controlled grinding belt cylinder 71 by swing roller adjusting scale handwheel 78 and is moved, and left and right sides connecting rod 77 makes more convenient operation by the bevel gear engaging structure change direction of rotation of the right and left, and realizes the same moved further in both sides.
In sum, full-automatic ribbon preshrunk setting machine of the present utility model can automation mechanized operation, realizes Automatic Control, and has designed the corresponding structure of protection automatically at the local limited condition of country variant.
The above; for the person of ordinary skill of the art; can make other various corresponding changes and distortion according to the technical solution of the utility model and technical conceive, and all these changes and distortion all should belong to the protection domain of the utility model accompanying Claim.
Claims (10)
1, a kind of full-automatic ribbon preshrunk setting machine is characterized in that, comprising: forward (FWD) control module, preshrunk push away band squeeze unit, heating unit, preshrunk blanket stretching unit, take-up control module, cooling unit, grinding belt control module and preshrunk case; According to the ribbon direct of travel, this forward (FWD) control module, preshrunk case and take-up control module are close to arrangement successively to form the track of advancing of ribbon; This preshrunk upper box part is provided with loam cake, be provided with the pressure zone cylinder that is positioned at the forward (FWD) end in the preshrunk case, take-up end belt tensioning drum and between pressure zone cylinder and belt tensioning drum the resting barrel of lower position, the preshrunk blanket of gyration is sheathed on this pressure zone cylinder, on belt tensioning drum and the resting barrel, this preshrunk pushes away the band squeeze unit and is connected with the pressure zone cylinder, this preshrunk blanket stretching unit is connected with belt tensioning drum, the boiling hot tube of this heating unit is positioned at the top of resting barrel and presses the upper surface of preshrunk blanket, this cooling unit is positioned at the lower surface of preshrunk blanket below with cooling preshrunk blanket, and the grinding belt cylinder of this grinding belt control module is positioned at the relative both sides of preshrunk blanket with the pressure zone cylinder.
2, full-automatic ribbon preshrunk setting machine as claimed in claim 1 is characterized in that, described forward (FWD) control module comprises sending is with detection Control Component and conduction band displacement Control Component;
This send band detect Control Component comprise horizontal frame, be right after this horizontal frame end downward tilt frame, two band cylinders that loose, send band cylinder, broken belt sensor and metal detector; Described two parallel being arranged between the horizontal frame of band cylinder of loosing are describedly sent the band cylinder to be parallel to two band cylinders that loose to be arranged between the tilt frame, and described broken belt sensor and metal detector are arranged between the tilt frame; Described diffusing band cylinder direction of rotation is opposite with the ribbon direct of travel, send band cylinder direction of rotation identical with the ribbon direct of travel;
Described conduction band displacement Control Component is arranged on the described preshrunk case, and this conduction band displacement Control Component comprises by motor-driven eccentric wheel, connecting rod, movable guide rod, some conduction band circles and holder; Described connecting rod one end is articulated in described eccentric edge, the other end is articulated in an end of described movable guide rod, another end of described movable guide rod is articulated in described holder, and described holder is fixed on the described preshrunk case, and described conduction band circle is evenly distributed on the movable guide rod.
3, full-automatic ribbon preshrunk setting machine as claimed in claim 1, it is characterized in that, described preshrunk pushes away the top that the band squeeze unit is positioned at the pressure zone cylinder, its structure is with respect to the two ends symmetry of pressure zone cylinder, comprises two pressure zone levers, two traveling nuts, two screw rods, two worm gears and by about one of the driven by servomotor worm screw of linking; Described two pressure zone levers are fixedlyed connected with the two ends of pressure zone cylinder respectively, the end of each pressure zone lever is fixed on described two traveling nuts, this traveling nut spiral shell line respectively connects described two screw rods, the end of this screw rod is individually fixed on described two worm gears, described two worm gears respectively with helical teeth connect the kind of drive be connected in described about two ends of interlock worm screw.
4, full-automatic ribbon preshrunk setting machine as claimed in claim 1 is characterized in that, described heating unit comprises described boiling hot tube and drives the main motor of boiling hot tube that this boiling hot tube rotates;
Described boiling hot tube is a hollow structure, and its bearing hinge joint that passes through two ends is in the two ends of a fixed axis, and this fixed axis is provided with the heat-generating pipe fixed head in a part of scalding tube inside, and some heat-generating pipes are distributed on this heat-generating pipe fixed head;
Perhaps, described boiling hot tube is a hollow structure, and its two ends respectively are provided with flange shaft logical in, and this flange shaft is provided with the bearing position, and an aqueduct is introduced the inside of scalding tube from the opening of the flange shaft that should scald tube one end, and this opening that scalds the flange shaft of the tube other end is provided with intake valve;
Perhaps, described boiling hot tube is a hollow structure, is full of high temperature oil in it, and its two ends respectively are provided with flange shaft logical in, and this flange shaft is provided with the bearing position, and this opening that scalds the flange shaft of tube one end is an oil-in, and this opening that scalds the flange shaft of the tube other end is an oil-out.
5, full-automatic ribbon preshrunk setting machine as claimed in claim 1, it is characterized in that, described preshrunk blanket stretching unit is positioned at the belt tensioning drum side, its structure is with respect to the two ends symmetry of belt tensioning drum, and it comprises two cylinders, two tensioner levers, two cylinder stroke locating racks, spiral lifting device and highly regulates the scale handwheel; The two ends of this belt tensioning drum are connected with described tensioner lever respectively, described tensioner lever connects the cylinder arm of described cylinder respectively, described cylinder stroke locating rack is connected with described cylinder respectively to control its stroke, and described cylinder stroke locating rack is connected to and is provided with the described spiral lifting device that described height is regulated the scale handwheel.
6, full-automatic ribbon preshrunk setting machine as claimed in claim 1, it is characterized in that, described preshrunk blanket stretching unit is positioned at the belt tensioning drum oblique upper, its structure is with respect to the two ends symmetry of belt tensioning drum, and it comprises two cylinders, two belt tensioning drum locating racks, spiral lifting device and highly regulates the scale handwheel; The two ends of this belt tensioning drum are individually fixed in described belt tensioning drum locating rack, and described belt tensioning drum locating rack is individually fixed on the described spiral lifting device that is provided with described height adjusting scale handwheel, and described spiral lifting device is connected to the cylinder arm of described cylinder.
7, full-automatic ribbon preshrunk setting machine as claimed in claim 1 is characterized in that, described preshrunk blanket stretching unit is positioned at described belt tensioning drum oblique upper, and its structure is with respect to the two ends symmetry of belt tensioning drum, and it comprises two motors, two screw rods and two traveling nuts; The two ends of this belt tensioning drum are fixed to described traveling nut respectively, and described screw rod is threadedly connected to this traveling nut respectively, and this screw rod is respectively by described motor-driven.
8, full-automatic ribbon preshrunk setting machine as claimed in claim 1 is characterized in that, described take-up control module comprises tilt frame, the horizontal frame that is right after this tilt frame, take-up guipure, baking box, some take-up cylinder and some T type grooves upwards; This baking box and take-up guipure between the upper and lower every be located on the described tilt frame, what this take-up cylinder and T type groove were parallel is located on the described horizontal frame uniformly, is provided with transportable some conduction band bars in the groove of this T type groove.
9, full-automatic ribbon preshrunk setting machine as claimed in claim 1 is characterized in that described cooling unit comprises water tank, filter, water pipe, water pump, entering water electromagnetic valve, drain solenoid valve, cooling-water temperature sensor and level sensor; This water tank upper end is uncovered, and water tank bottom is communicated with described filter, and this filter is via the cross current water pump; Described entering water electromagnetic valve is positioned at the top of water tank, and drain solenoid valve is positioned at the bottom of water tank, and cooling-water temperature sensor and level sensor are positioned at water tank; Described filter comprises heatproof nylon outer shell, stainless steel filtering net and annular permanent magnnet; These heatproof nylon outer shell two ends are respectively equipped with opening, are communicated with described water pump and water tank respectively; This stainless steel filtering net and annular permanent magnnet are positioned at this heatproof nylon outer shell, and the center of this annular permanent magnnet is over against an opening of heatproof nylon outer shell.
10, full-automatic ribbon preshrunk setting machine as claimed in claim 1, it is characterized in that, described grinding belt control module comprises a grinding belt cylinder, two plain bearing housings, two chutes, two fastening screws, two screw rods, two sleeves, a left and right sides connecting rod and cylinder adjusting scale handwheel, described screw rod end is provided with bevel gear, and the two ends of described left and right sides connecting rod are equipped with bevel gear; The two ends of this grinding belt cylinder are articulated in described plain bearing housing separately, and this plain bearing housing is fixed in the described chute by described fastening screw respectively, and the end of this plain bearing housing is fixedlyed connected with described sleeve respectively, and described screw rod is threadedly connected to this sleeve respectively; The bevel gear that is positioned at the described two screw rods end at these grinding belt cylinder two ends is engaged in the bevel gear at connecting rod two ends, the described left and right sides respectively, and this cylinder is regulated the end that the scale handwheel is positioned at this left and right sides connecting rod.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009201334042U CN201428067Y (en) | 2009-06-30 | 2009-06-30 | Full automatic braid preshrinking setting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009201334042U CN201428067Y (en) | 2009-06-30 | 2009-06-30 | Full automatic braid preshrinking setting machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201428067Y true CN201428067Y (en) | 2010-03-24 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009201334042U Expired - Fee Related CN201428067Y (en) | 2009-06-30 | 2009-06-30 | Full automatic braid preshrinking setting machine |
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| Country | Link |
|---|---|
| CN (1) | CN201428067Y (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102304833A (en) * | 2011-05-28 | 2012-01-04 | 无锡吉兴汽车声学部件科技有限公司 | Automatic automotive carpet base material heating shrink-proof compaction turnover mechanism |
| CN107237070A (en) * | 2017-08-07 | 2017-10-10 | 明新弹性织物（中国）有限公司 | The shrinkproof method for treating water and its product of a kind of ribbon |
-
2009
- 2009-06-30 CN CN2009201334042U patent/CN201428067Y/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102304833A (en) * | 2011-05-28 | 2012-01-04 | 无锡吉兴汽车声学部件科技有限公司 | Automatic automotive carpet base material heating shrink-proof compaction turnover mechanism |
| CN107237070A (en) * | 2017-08-07 | 2017-10-10 | 明新弹性织物（中国）有限公司 | The shrinkproof method for treating water and its product of a kind of ribbon |
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