CN111805809A

CN111805809A - Full-automatic large-scale vulcanizing press unit and system thereof

Info

Publication number: CN111805809A
Application number: CN202010560805.7A
Authority: CN
Inventors: 宋延良; 刘天威
Original assignee: Shenyang Liangjie Hydraulic Machinery Co Ltd
Current assignee: Shenyang Liangjie Hydraulic Machinery Co Ltd
Priority date: 2020-06-18
Filing date: 2020-06-18
Publication date: 2020-10-23

Abstract

The invention relates to the technical field of mechanical equipment, in particular to a full-automatic large-scale plate vulcanizing machine set and a system thereof, which can conveniently improve the opening and closing mode of a lower die and an upper die by automatically vulcanizing materials, conveniently increase the opening and closing distance between the lower die and the upper die, simplify the operation mode of feeding and discharging, effectively reduce the risk of scalding the lower die and the upper die to a human body, increase the operation space of feeding and discharging materials, and conveniently evenly arrange the materials on the lower die, thereby conveniently evenly distributing the vulcanized materials on the lower die, improving the product quality and improving the practicability and the safety; including workstation, four landing legs of group, bow-shaped frame, stripper plate, the board and two sets of guide rails lift, four landing legs of group are evenly installed in the bottom of workstation, and the left side of top and the right back side at the workstation are installed respectively on the bottom left side and the right side of bow-shaped frame, and the inner wall top of bow-shaped frame is provided with buffer.

Description

Full-automatic large-scale vulcanizing press unit and system thereof

Technical Field

The invention relates to the technical field of mechanical equipment, in particular to a full-automatic large-scale flat vulcanizing machine set and a system thereof.

Background

As is well known, a flat vulcanizing machine is mainly an auxiliary device for heating, vulcanizing and forming rubber products, when the existing vulcanizing machine is used, raw materials are uniformly laid on a lower die, a hydraulic device on the vulcanizing machine is opened, the hydraulic device pushes an upper die of the vulcanizing machine to move downwards and be attached to the lower die, the upper die and the lower die extrude intermediate materials, heating equipment in the upper die and the lower die is opened, the heating equipment heats the upper die and the lower die to heat and vulcanize the materials in the upper die and the lower die, after the vulcanization of the materials is completed, the heating equipment in the upper die and the lower die is closed, the hydraulic device controls the upper die to move upwards, the vulcanized products are taken down, when the vulcanizing equipment is adopted for vulcanization, the opening distance between the upper die and the lower die is small, when the materials are loaded, a hand needs to stretch into the space between the upper die and the lower die, and the upper die, when the hand stretched into in the equipment gone on simultaneously, the material can't evenly put on the lower mould, leads to the unable evenly distributed of material after vulcanizing on the lower mould easily, leads to product quality lower, and the unloading working method is comparatively loaded down with trivial details on the equipment, and difficult operation leads to practicality and security relatively poor.

Disclosure of Invention

In order to solve the technical problems, the invention provides a full-automatic large-scale plate vulcanizing machine set and a system thereof, which can conveniently improve the opening and closing mode of a lower die and an upper die, conveniently increase the opening and closing distance between the lower die and the upper die, simplify the operation mode of feeding and discharging, effectively reduce the risk of scalding a human body by the lower die and the upper die, and simultaneously increase the operation space of feeding and discharging materials, and conveniently evenly arrange the materials on the lower die, thereby conveniently evenly distributing the vulcanized materials on the lower die, improving the product quality and improving the practicability and safety.

The invention relates to a full-automatic large-scale flat vulcanizing machine set and a system thereof, which comprises a workbench, four groups of supporting legs, an arch frame, an extrusion plate, a lifting plate and two groups of guide rails, wherein the four groups of supporting legs are uniformly arranged at the bottom of the workbench, the left side and the right side of the bottom of the arch frame are respectively arranged at the left rear side and the right rear side of the top of the workbench, the top of the inner wall of the arch frame is provided with a buffer device, the extrusion plate is arranged at the bottom of the buffer device, the front side, the middle part and the rear side of the top of the workbench are respectively provided with the extrusion devices, the front side, the middle part and the rear side of the bottom of the lifting plate are respectively arranged on the three groups of extrusion devices, the front end of the lifting plate extends to the front of the arch frame, the rear side of the lifting plate is positioned in the arch frame, the two groups of guide rails are longitudinally arranged at the left side and the right side of the lifting, an upper die is arranged above the lower die, heaters are arranged inside the lower die and inside the upper die, four groups of supporting devices are uniformly arranged on the side wall of the upper die, two groups of supporting devices at the front side can be detached, the lower sides of the two groups of supporting devices at the front side are fixedly arranged at the left front side and the right front side of the lower die, two groups of supporting devices at the rear side can not be detached, the lower sides of the two groups of supporting devices at the rear side can be rotatably provided with rotating seats, the inner sides of the two groups of rotating seats are respectively arranged at the left rear side and the right rear side of the lower die, the rear side of the upper die is transversely provided with an opening-closing groove plate, the front side of the bottom of the lower die is provided with a power device, the left side and the right side of the power device are respectively provided with gears, the bottoms of the two groups of gears are longitudinally meshed with tooth rows, fixing frames are arranged, the outer sides of the two groups of first mounting plates are respectively mounted on the left side and the right side of the inner wall of the arched frame, an opening and closing limiting rod is arranged in front of the arched frame, the position of the opening and closing limiting rod corresponds to the position of the opening and closing groove plate, the left side and the right side of the opening and closing limiting rod are respectively provided with a second mounting plate, the rear sides of the two groups of second mounting plates are respectively mounted on the arched frame, a central control box is arranged on the workbench, and the central control box is respectively and electrically connected with the two groups of heaters, the power device and; the central control box controls the operation of the power device, the power device drives two groups of gears to rotate, the two groups of gears are respectively meshed with the two groups of gear rows, the two groups of gears respectively move forwards on the two groups of gear rows, the two groups of gears drive the lower die, the upper die, the two groups of heaters, the four groups of supporting devices, the two groups of rotating seats and the opening and closing groove plate to synchronously move forwards through the power device, the lower die in a moving state drives the two groups of sliding blocks to respectively slide forwards on the two groups of guide rails, when the opening and closing groove plate moves to the position below the opening and closing limiting rod, the central control box controls the power device to be closed, the central control box controls the three groups of extrusion devices to operate, the tops of the three groups of extrusion devices push the lifting plate, the two groups of guide rails, the two groups of sliding blocks, the lower die, the upper die, the two groups of heaters, the two groups of rotating seats, the outer wall of the bottom of the opening and closing limiting rod is contacted with the inner wall of the opening and closing groove plate, the opening and closing limiting rod pushes the opening and closing groove plate to stop moving, the opening and closing limiting rod can slide on the inner wall of the opening and closing groove plate, the three groups of extrusion devices continue to push the lifting plate and the lower die to move upwards, the upper die inclines, the front side of the upper die is separated from the front side of the lower die, the upper die is opened, two groups of supporting devices on the front side are separated, the rear side of the upper die on the rear side can rotate on two groups of rotating seats through the two groups of supporting devices on the rear side, after the upper die is opened to a specified angle, the central control box controls the three groups of extrusion devices to stop operating, external materials are uniformly laid on the top of the lower die, the central control box controls the three groups of extrusion devices to operate reversely, the three groups of extrusion devices drive the lifting plate and the lower die to move downwards, the central control box drives the lower die and the upper die to move backwards and restore to an initial position through a power device, the central control box controls the three groups of extrusion devices to push the lower die and the upper die to move upwards synchronously, the top of the upper die is contacted with the bottom of the extrusion plate, the three groups of extrusion devices continuously push the lower die and the upper die, the extrusion plate reversely extrudes the upper die through the buffer device, the lower die and the upper die are mutually extruded through the four groups of supporting devices, so that the lower die and the upper die extrude materials in the lower die and the upper die, the central control box controls the two groups of heaters to be started, the two groups of heaters respectively heat the lower die and the upper die, the temperatures of the lower die and the upper die are increased and heat and vulcanize the materials in the lower die and the upper die, and therefore vulcanization processing of the materials is realized, after the materials are vulcanized, the central control box controls the two groups, well accuse case passes through power device and three extrusion device repetitive control lower moulds of group and goes up the mould and move forward and open the mould, take out the material of vulcanizing the completion on the lower mould and place a set of material down and carry out repeated vulcanization on the lower mould, thereby accomplish the automatic vulcanization processing work of material, through carrying out automatic vulcanization processing to the material, can conveniently improve the lower mould and go up the mould mode of opening and shutting, conveniently make the distance increase that opens and shuts between lower mould and the last mould, conveniently go up unloading work on the unloading, material operation mode on the simplification effectively reduces the lower mould and goes up the risk that the mould led to the fact the scald to the human body, material unloading operation space increases on the while, conveniently make the material evenly put to the lower mould, thereby conveniently make the material evenly distributed after vulcanizing on the lower mould, the product quality is improved, and the practicality.

The invention relates to a full-automatic large-scale flat vulcanizing machine set and a system thereof.A power device comprises a motor, a double-output-shaft speed reducer and two groups of rotating shafts, wherein the motor and the double-output-shaft speed reducer are both arranged at the front side of the bottom of a lower die; well accuse case control motor operation, the motor drives the operation of dual output axle reduction gear, and dual output axle reduction gear drives two sets of gear rotation respectively through two sets of axis of rotation to make two sets of gears roll respectively on two sets of tooth rows, make things convenient for two sets of gears to drive the lower mould through two sets of axis of rotation, dual output axle reduction gear and motor and remove, multiunit third mounting panel can support two sets of axis of rotation simultaneously, improves its stability and fastness, improves practicality and reliability.

The invention relates to a full-automatic large-scale flat vulcanizing unit and a system thereof.A squeezing device comprises a hydraulic station, a three-way pipe, two groups of hydraulic pipes, two groups of hydraulic rods and two groups of first telescopic rods, wherein the hydraulic station is arranged on a workbench; well accuse case control hydraulic pressure station operation, hydraulic pressure station can drive the top of two sets of hydraulic stems in step through three-way pipe and two sets of hydraulic pressure pipes and reciprocate, and the top of two sets of hydraulic stems can drive the board of lifting and reciprocate to drive the lower mould and go up the mould and reciprocate, the board of lifting of moving state can drive the top of two sets of first telescopic links and reciprocate simultaneously, and two sets of first telescopic links can support and lead the board of lifting, improve practicality and reliability.

The invention relates to a full-automatic large-scale flat vulcanizing machine set and a system thereof, wherein a supporting device comprises a fourth mounting plate and a second telescopic rod, the bottom of the second telescopic rod and the bottom of the first spring on the two groups of supporting devices on the front side are respectively contacted with the top of the fifth mounting plate on the front side, the bottom of the second telescopic rod and the bottom of the first spring on the two groups of supporting devices on the rear side can be rotatably mounted on corresponding rotating seats, and the bottoms of the second telescopic rods and the bottoms of the first springs on the two groups of supporting devices on the rear side are respectively connected with the top of the fifth mounting plate on the rear side; when the upper die is opened and closed, the two groups of front second telescopic rods and the two groups of front first springs are separated from the two groups of front fifth mounting plates respectively, the two groups of rear second telescopic rods drive the two groups of front fifth mounting plates to rotate on the two groups of rotating seats respectively, when the upper die and the lower die are extruded mutually, the upper die drives the four groups of front mounting plates to press down the four groups of front first springs respectively, the four groups of front first springs are elastically deformed, the upper die performs flat pressing treatment on materials on the lower die and the lower die at the moment, so that the materials are uniformly stressed, the upper die is prevented from obliquely extruding the materials on the lower die and causing uneven stress of the materials, the vulcanization quality of the materials is effectively improved, the four groups of second telescopic rods can support and guide the four groups of front first springs respectively.

The invention relates to a full-automatic large-scale flat vulcanizing unit and a system thereof.A buffer device comprises a fixed seat, a sliding sleeve, a sliding column, a limit top plate and a second spring, wherein the fixed seat is arranged on an extrusion plate, the sliding sleeve is arranged on an arched frame, the bottom of the sliding column is arranged on the sliding sleeve, the top of the sliding column penetrates through the sliding sleeve and extends out to the upper part of the sliding sleeve, the sliding column is connected with the sliding sleeve in a sliding way, the limit top plate is arranged at the top of the sliding column, the second spring is sleeved on the outer side of the sliding column, and the top and the bottom of the second spring are respectively arranged at; when the top of going up the mould extrudees the stripper plate, the stripper plate drives fixing base rebound, the fixing base promotes the slip post and upwards slides in the sliding sleeve, the fixing base promotes second spring bottom rebound simultaneously, the second spring takes place elastic deformation, the second spring is reverse to produce reasoning downwards to fixing base and stripper plate, the stripper plate produces extrusion force downwards to last mould, spacing roof can carry on spacingly to the top of slip post, take place to break away from with the sliding sleeve when preventing the slip post rebound, through setting up buffer, can conveniently carry out buffering processing to the stripper plate, prevent to go up the mould and lead to the fact the overstock to the stripper plate and destroy, conveniently protect the stripper plate, improve practicality and reliability.

The full-automatic large-scale flat vulcanizing machine set and the system thereof also comprise two groups of mounting seats, two groups of cylinders and two groups of push rods, wherein the two groups of mounting seats are respectively arranged on the left side and the right side of the top of the lifting plate; when lifting board and lower mould reciprocated, two sets of cylinders of well accuse case control were opened, and two sets of cylinders promoted two sets of push rods respectively and move to the outside, and the outside of two sets of push rods contacts and extrudees fixedly to two sets of sliders with the inboard of two sets of sliders respectively to when preventing to lift board and lower mould and reciprocate, two sets of sliders slide on two sets of guide rails respectively, conveniently make the lower mould carry out steady movement, improve practicality and reliability.

The invention relates to a full-automatic large-scale flat vulcanizing machine set and a system thereof, and the full-automatic large-scale flat vulcanizing machine set further comprises a shield, wherein the shield is positioned at the outer side of an extrusion plate, and the top of the shield is arranged on an arch-shaped frame; when lower mould and last mould rebound, lower mould, last mould, two sets of rotating seat, four strutting arrangement of group and the frid that opens and shuts move to the guard shield in, lower mould and last mould extrude the vulcanization in the guard shield and handle the material, through setting up the guard shield, can conveniently keep apart the protection to material, lower mould and last mould when vulcanization handles, conveniently protect it, reduce the lower mould and go up thermal loss on the mould simultaneously, improve practicality and reliability.

According to the full-automatic large-scale flat vulcanizing machine set and the system thereof, the extrusion device further comprises a pressure gauge, and the pressure gauge is arranged on the three-way pipe; through setting up the manometer, can conveniently carry out real-time supervision to tee bend intraductal oil pressure to detect the hydraulic stem and to the motive force of lifting the board, conveniently the lower mould detects with last extrusion force between the mould, improves practicality and reliability.

Compared with the prior art, the invention has the beneficial effects that: the central control box controls the operation of the power device, the power device drives two groups of gears to rotate, the two groups of gears are respectively meshed with the two groups of gear rows, the two groups of gears respectively move forwards on the two groups of gear rows, the two groups of gears drive the lower die, the upper die, the two groups of heaters, the four groups of supporting devices, the two groups of rotating seats and the opening and closing groove plate to synchronously move forwards through the power device, the lower die in a moving state drives the two groups of sliding blocks to respectively slide forwards on the two groups of guide rails, when the opening and closing groove plate moves to the position below the opening and closing limiting rod, the central control box controls the power device to be closed, the central control box controls the three groups of extrusion devices to operate, the tops of the three groups of extrusion devices push the lifting plate, the two groups of guide rails, the two groups of sliding blocks, the lower die, the upper die, the two groups of heaters, the two groups of rotating seats, the outer wall of the bottom of the opening and closing limiting rod is contacted with the inner wall of the opening and closing groove plate, the opening and closing limiting rod pushes the opening and closing groove plate to stop moving, the opening and closing limiting rod can slide on the inner wall of the opening and closing groove plate, the three groups of extrusion devices continue to push the lifting plate and the lower die to move upwards, the upper die inclines, the front side of the upper die is separated from the front side of the lower die, the upper die is opened, two groups of supporting devices on the front side are separated, the rear side of the upper die on the rear side can rotate on two groups of rotating seats through the two groups of supporting devices on the rear side, after the upper die is opened to a specified angle, the central control box controls the three groups of extrusion devices to stop operating, external materials are uniformly laid on the top of the lower die, the central control box controls the three groups of extrusion devices to operate reversely, the three groups of extrusion devices drive the lifting plate and the lower die to move downwards, the central control box drives the lower die and the upper die to move backwards and restore to an initial position through a power device, the central control box controls the three groups of extrusion devices to push the lower die and the upper die to move upwards synchronously, the top of the upper die is contacted with the bottom of the extrusion plate, the three groups of extrusion devices continuously push the lower die and the upper die, the extrusion plate reversely extrudes the upper die through the buffer device, the lower die and the upper die are mutually extruded through the four groups of supporting devices, so that the lower die and the upper die extrude materials in the lower die and the upper die, the central control box controls the two groups of heaters to be started, the two groups of heaters respectively heat the lower die and the upper die, the temperatures of the lower die and the upper die are increased and heat and vulcanize the materials in the lower die and the upper die, and therefore vulcanization processing of the materials is realized, after the materials are vulcanized, the central control box controls the two groups, well accuse case passes through power device and three extrusion device repetitive control lower moulds of group and goes up the mould and move forward and open the mould, take out the material of vulcanizing the completion on the lower mould and place a set of material down and carry out repeated vulcanization on the lower mould, thereby accomplish the automatic vulcanization processing work of material, through carrying out automatic vulcanization processing to the material, can conveniently improve the lower mould and go up the mould mode of opening and shutting, conveniently make the distance increase that opens and shuts between lower mould and the last mould, conveniently go up unloading work on the unloading, material operation mode on the simplification effectively reduces the lower mould and goes up the risk that the mould led to the fact the scald to the human body, material unloading operation space increases on the while, conveniently make the material evenly put to the lower mould, thereby conveniently make the material evenly distributed after vulcanizing on the lower mould, the product quality is improved, and the practicality.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic diagram of the right-hand side view of the present invention;

FIG. 3 is an enlarged schematic view of the lifting plate of FIG. 1;

FIG. 4 is an enlarged view of the guide rail of FIG. 3;

FIG. 5 is an enlarged view of the fixing frame of FIG. 3;

FIG. 6 is a right enlarged view of the lower mold of FIG. 3;

in the drawings, the reference numbers: 1. a work table; 2. a support leg; 3. an arched frame; 4. a pressing plate; 5. a lifting plate; 6. a guide rail; 7. a slider; 8. a lower die; 9. an upper die; 10. a heater; 11. a rotating seat; 12. opening and closing the slot plate; 13. a gear; 14. a tooth row; 15. a fixed mount; 16. a first mounting plate; 17. opening and closing the limiting rod; 18. a second mounting plate; 19. a central control box; 20. a motor; 21. a speed reducer with double output shafts; 22. a rotating shaft; 23. a third mounting plate; 24. a hydraulic station; 25. a three-way pipe; 26. a hydraulic tube; 27. a hydraulic lever; 28. a first telescopic rod; 29. a fourth mounting plate; 30. a second telescopic rod; 31. a fifth mounting plate; 32. a first spring; 33. a fixed seat; 34. a sliding sleeve; 35. a sliding post; 36. a limiting top plate; 37. a second spring; 38. a mounting seat; 39. a cylinder; 40. a push rod; 41. a shield; 42. and a pressure gauge.

Detailed Description

The following detailed description of embodiments of the present invention is provided in connection with the accompanying drawings and examples. The following examples are intended to illustrate the invention but are not intended to limit the scope of the invention.

As shown in figures 1 to 6, in the full-automatic large-scale plate vulcanizing machine set and the system thereof, when in operation, the central control box 19 controls the power device to operate, the power device drives two groups of gears 13 to rotate, the two groups of gears 13 are respectively meshed with two groups of gear rows 14, the two groups of gears 13 respectively move forwards on the two groups of gear rows 14, the two groups of gears 13 drive the lower die 8, the upper die 9, the two groups of heaters 10, four groups of supporting devices, two groups of rotating seats 11 and the opening and closing groove plate 12 to synchronously move forwards through the power device, simultaneously, the lower die 8 in a moving state drives two groups of sliding blocks 7 to respectively slide forwards on two groups of guide rails 6, when the opening and closing groove plate 12 moves to the lower part of the opening and closing limiting rod 17, the central control box 19 controls the three groups of extruding devices to operate, and the tops of the three groups of extruding devices push the lifting plates 5, the, The lower die 8, the upper die 9, the two groups of heaters 10, the two groups of rotating seats 11, the opening and closing groove plates 12, the two groups of gears 13 and the four groups of supporting devices synchronously move upwards, the two groups of gears 13 are respectively separated from the two groups of gear rows 14, when the opening and closing groove plates 12 move to the outer sides of the opening and closing limiting rods 17, the outer walls of the bottoms of the opening and closing limiting rods 17 are contacted with the inner walls of the opening and closing groove plates 12, the opening and closing limiting rods 17 push the opening and closing groove plates 12 to stop moving, the opening and closing limiting rods 17 can slide on the inner walls of the opening and closing groove plates 12, the three groups of extruding devices continue to push the lifting plates 5 and the lower die 8 to move upwards, the upper die 9 inclines, the front side of the upper die 9 is separated from the front side of the lower die 8, the upper die 9 is opened, the two groups of supporting devices on the front side are separated, the rear side of the upper die 9 on the rear side can rotate on the, uniformly paving external materials on the top of a lower die 8, controlling three groups of extrusion devices to run reversely by a central control box 19, driving a lifting plate 5 and the lower die 8 to move downwards and restore to an initial height by the three groups of extrusion devices, slowly closing an upper die 9, meshing two groups of gears 13 with two groups of gear rows 14 again, recombining two groups of supporting devices at the front side, driving the lower die 8 and the upper die 9 to move backwards and restore to an initial position by the central control box 19 through a power device, controlling the three groups of extrusion devices to push the lower die 8 and the upper die 9 to move upwards synchronously by the central control box 19, contacting the top of the upper die 9 with the bottom of an extrusion plate 4, continuously pushing the lower die 8 and the upper die 9 by the three groups of extrusion devices, reversely extruding the upper die 9 by the extrusion plate 4 through a buffer device, mutually extruding the lower die 8 and the upper die 9 through the four groups of supporting devices, thereby extruding the, the central control box 19 controls the two groups of heaters 10 to be started, the two groups of heaters 10 respectively heat the lower die 8 and the upper die 9, the temperature of the lower die 8 and the upper die 9 rises and the materials in the lower die 8 and the upper die 9 are heated and vulcanized, so that the vulcanization processing of the materials is realized, after the materials are vulcanized, the central control box 19 controls the two groups of heaters 10 to be closed, the central control box 19 controls the three groups of extrusion devices to drive the lower die 8 and the upper die 9 to move downwards and return to the initial positions, the central control box 19 repeatedly controls the lower die 8 and the upper die 9 to move forwards and open the upper die 9 through the power device and the three groups of extrusion devices, the materials vulcanized on the lower die 8 are taken out, the next group of materials are placed on the lower die 8 to be repeatedly vulcanized, and.

The main functions realized by the invention are as follows: the material is subjected to automatic vulcanization treatment, so that the opening and closing mode of the lower die and the upper die can be conveniently improved, the opening and closing distance between the lower die and the upper die can be conveniently increased, the feeding and discharging work is convenient, the feeding and discharging operation mode is simplified, the risk of scalding the human body by the lower die and the upper die is effectively reduced, and meanwhile, the feeding and discharging operation space of the material is increased, so that the material can be conveniently and uniformly placed on the lower die, the vulcanized material can be conveniently and uniformly distributed on the lower die, and the product quality is improved; the power device has the working mode that the central control box controls the motor to operate, the motor drives the double-output-shaft speed reducer to operate, the double-output-shaft speed reducer drives two groups of gears to rotate through two groups of rotating shafts respectively, so that the two groups of gears roll on two groups of gear rows respectively, the two groups of gears conveniently drive the lower die to move through the two groups of rotating shafts, the double-output-shaft speed reducer and the motor, and meanwhile, the multiple groups of third mounting plates can support the two groups of rotating shafts, so that the stability and the firmness of the power device are improved; the extrusion device has the working mode that the central control box controls the operation of the hydraulic station, the hydraulic station can synchronously drive the tops of the two groups of hydraulic rods to move up and down through the three-way pipe and the two groups of hydraulic pipes, the tops of the two groups of hydraulic rods can drive the lifting plate to move up and down so as to drive the lower die and the upper die to move up and down, the lifting plate in a moving state can drive the tops of the two groups of first telescopic rods to move up and down, and the two groups of first telescopic rods can support and guide the lifting plate; the working mode of the supporting device is that when the upper die is opened and closed, the two groups of front second telescopic rods and the two groups of front first springs are respectively separated from the two groups of front fifth mounting plates, the two groups of rear second telescopic rods respectively drive the two groups of fifth mounting plates to rotate on the two groups of rotating seats, when the upper die and the lower die are mutually extruded, the upper die drives the four groups of fourth mounting plates to respectively press the four groups of first springs, the four groups of first springs are elastically deformed, and at the moment, the upper die performs flat pressing treatment on materials on the lower die and the lower die, so that the materials are uniformly stressed, the materials on the lower die are prevented from being obliquely extruded by the upper die and are unevenly stressed, the vulcanization quality of the materials is effectively improved, and the four groups of second telescopic rods can respectively support and guide the four; the buffer device has the working mode that when the top of the upper die extrudes the extrusion plate, the extrusion plate drives the fixed seat to move upwards, the fixed seat pushes the sliding column to slide upwards in the sliding sleeve, meanwhile, the fixed seat pushes the bottom of the second spring to move upwards, the second spring elastically deforms, the second spring reversely infers the fixed seat and the extrusion plate downwards, the extrusion plate generates downward extrusion force on the upper die, the limiting top plate can limit the top of the sliding column, the sliding column is prevented from being separated from the sliding sleeve when moving downwards, the buffer device is arranged, the extrusion plate can be conveniently buffered, the extrusion plate is prevented from being damaged by overstock caused by the upper die, and the extrusion plate is conveniently protected; when the lifting plate and the lower die move up and down, the central control box controls the two groups of cylinders to be opened, the two groups of cylinders respectively push the two groups of push rods to move outwards, and the outer sides of the two groups of push rods are respectively contacted with the inner sides of the two groups of slide blocks and extrude and fix the two groups of slide blocks, so that the two groups of slide blocks respectively slide on the two groups of guide rails when the lifting plate and the lower die are prevented from moving up and down, and the lower die can be conveniently and stably moved; when the lower die and the upper die move upwards, the lower die, the upper die, the two groups of rotating seats, the four groups of supporting devices and the opening and closing groove plate move into the protective cover, the lower die and the upper die extrude and vulcanize materials in the protective cover, and the protective cover is arranged, so that the materials, the lower die and the upper die can be conveniently isolated and protected during vulcanization, the materials, the lower die and the upper die can be conveniently protected, and meanwhile, the heat loss on the lower die and the upper die is reduced; through setting up the manometer, can conveniently carry out real-time supervision to tee bend intraductal oil pressure to detect the hydraulic stem and to the motive force of lifting the board, conveniently the lower mould detects with last extrusion force between the mould, improves practicality and reliability.

According to the full-automatic large-scale vulcanizing press unit and the system thereof, the installation mode, the connection mode or the arrangement mode are common mechanical modes, and the installation mode, the connection mode or the arrangement mode can be implemented as long as the beneficial effects of the installation mode, the connection mode or the arrangement mode can be achieved; the heater, the central control box, the double-output-shaft speed reducer, the cylinder and the pressure gauge can be purchased in the market.

The above description is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, several modifications and variations can be made without departing from the technical principle of the present invention, and these modifications and variations should also be regarded as the protection scope of the present invention.

Claims

1. A full-automatic large-scale flat vulcanizing machine set and a system thereof are characterized by comprising a workbench (1), four groups of supporting legs (2), an arch-shaped frame (3), an extrusion plate (4), a lifting plate (5) and two groups of guide rails (6), wherein the four groups of supporting legs (2) are uniformly arranged at the bottom of the workbench (1), the left side and the right side of the bottom of the arch-shaped frame (3) are respectively arranged at the left rear side and the right rear side of the top of the workbench (1), the top of the inner wall of the arch-shaped frame (3) is provided with a buffer device, the extrusion plate (4) is arranged at the bottom of the buffer device, the front side, the middle part and the rear side of the top of the workbench (1) are respectively provided with extrusion devices, the front side, the middle part and the rear side of the bottom of the lifting plate (5) are respectively arranged on the three groups of extrusion devices, the front end of the lifting plate (5) extends out of the front of the arch-shaped frame (, two groups of guide rails (6) are longitudinally arranged on the left side and the right side of a lifting plate (5), sliders (7) are arranged on the two groups of guide rails (6) in a sliding manner, a lower die (8) is arranged above the lifting plate (5), the left side and the right side of the bottom of the lower die (8) are respectively arranged on the two groups of sliders (7), an upper die (9) is arranged above the lower die (8), heaters (10) are arranged inside the lower die (8) and inside the upper die (9), four groups of supporting devices are uniformly arranged on the side wall of the upper die (9), the two groups of front supporting devices can be detached, the lower sides of the two groups of front supporting devices are fixedly arranged on the left front side and the right front side of the lower die (8), the two groups of rear supporting devices are not detachable, rotating seats (11) are rotatably arranged on the lower sides of the two groups of rear supporting devices, and the inner sides of the two groups of rotating seats (, an opening and closing groove plate (12) is transversely arranged at the rear side of an upper die (9), a power device is arranged at the front side of the bottom of a lower die (8), gears (13) are arranged on the left side and the right side of the power device, gear rows (14) are longitudinally meshed with the bottoms of the two groups of gears (13), fixing frames (15) are arranged on the two groups of gear rows (14), the front sides of the two groups of gear rows (14) and the front sides of the two groups of fixing frames (15) extend out of the front of the arched frame (3), first mounting plates (16) are arranged on the outer sides of the two groups of fixing frames (15), the outer sides of the two groups of first mounting plates (16) are respectively arranged on the left side and the right side of the inner wall of the arched frame (3), an opening and closing limiting rod (17) is arranged in front of the arched frame (3), the position of the opening and closing limiting rod (17) corresponds to the position of the opening and closing groove plate, the rear sides of the two groups of second mounting plates (18) are mounted on the bow-shaped frame (3), a central control box (19) is arranged on the workbench (1), and the central control box (19) is electrically connected with the two groups of heaters (10), the power device and the three groups of extrusion devices respectively.

2. The full-automatic large-scale plate vulcanizing machine set and the system thereof according to claim 1, characterized in that the power device comprises a motor (20), a double output shaft reducer (21) and two sets of rotating shafts (22), the motor (20) and the double output shaft reducer (21) are both installed at the front side of the bottom of the lower mold (8), the motor (20) and the double output shaft reducer (21) are mutually connected in a transmission manner, the two sets of rotating shafts (22) are respectively installed at the left output end and the right output end of the double output shaft reducer (21), the two sets of rotating shafts (22) are respectively separated from the two sets of guide rails (6), the outer ends of the two sets of rotating shafts (22) are respectively connected with the two sets of gears (13), the two sets of rotating shafts (22) are uniformly and rotatably provided with a plurality of third mounting plates (23), the tops of the plurality of third mounting plates (23) are both, the motor (20) is electrically connected with the central control box (19).

3. The full-automatic large-scale plate vulcanizing machine set and the system thereof according to claim 2, wherein the extrusion device comprises a hydraulic station (24), a three-way pipe (25), two sets of hydraulic pipes (26), two sets of hydraulic rods (27) and two sets of first telescopic rods (28), the hydraulic station (24) is installed on the workbench (1), the three-way pipe (25) is installed on the hydraulic station (24), the two sets of hydraulic pipes (26) are respectively installed on the left output end and the right output end of the three-way pipe (25), the bottoms of the two sets of hydraulic rods (27) are both installed on the workbench (1), the tops of the two sets of hydraulic rods (27) are both installed on the lower die (8), the outer output ends of the two sets of hydraulic pipes (26) are respectively installed on the two sets of hydraulic rods (27), the bottoms of the two sets of first telescopic rods (28) are both fixed on the workbench (1), the tops of the two sets of first telescopic rods (28) are both fixed on the lifting plate (5), the hydraulic station (24) is in signal connection with the central control box (19).

4. A full-automatic large-scale plate vulcanizing machine set and a system thereof according to claim 3, characterized in that the supporting devices comprise a fourth mounting plate (29), a second telescopic rod (30), a fifth mounting plate (31) and a first spring (32), the fourth mounting plate (29) is mounted on the upper mold (9), the top of the second telescopic rod (30) is mounted on the fourth mounting plate (29), the fifth mounting plate (31) is positioned at the lower side of the first spring (32), the first spring (32) is sleeved at the outer side of the second telescopic rod (30), the top of the first spring (32) is mounted on the fourth mounting plate (29), the fifth mounting plates (31) on the two groups of front supporting devices are fixed on the lower mold (8), the bottoms of the second telescopic rod (30) and the first spring (32) on the two groups of front supporting devices are respectively contacted with the tops of the fifth mounting plates (31) thereon, the fifth mounting plates (31) on the two groups of supporting devices on the rear side can be rotatably mounted on the corresponding rotating seats (11), and the bottoms of the second telescopic rods (30) and the bottoms of the first springs (32) on the two groups of supporting devices on the rear side are respectively connected with the tops of the fifth mounting plates (31) on the rear side.

5. A full-automatic large-scale plate vulcanizing unit and a system thereof according to claim 4, wherein the buffer device comprises a fixed seat (33), a sliding sleeve (34), a sliding column (35), a limit top plate (36) and a second spring (37), the fixed seat (33) is installed on the extrusion plate (4), the sliding sleeve (34) is installed on the arch frame (3), the bottom of the sliding column (35) is installed on the sliding sleeve (34), the top of the sliding column (35) passes through the sliding sleeve (34) and extends above the sliding sleeve (34), the sliding column (35) is slidably connected with the sliding sleeve (34), the limit top plate (36) is installed at the top of the sliding column (35), the second spring (37) is sleeved outside the sliding column (35), and the top and the bottom of the second spring (37) are respectively installed at the bottom of the sliding sleeve (34) and the top of the fixed seat (33).

6. A full-automatic large-scale plate vulcanizing unit and a system thereof according to claim 5, characterized by further comprising two sets of mounting seats (38), two sets of cylinders (39) and two sets of push rods (40), wherein the two sets of mounting seats (38) are respectively mounted on the left side and the right side of the top of the lifting plate (5), the two sets of cylinders (39) are respectively mounted on the two sets of mounting seats (38), the inner sides of the two sets of push rods (40) are respectively mounted on the outer output ends of the two sets of cylinders (39), and the two sets of cylinders (39) are electrically connected with the central control box (19).

7. A large scale full automatic press unit and its system as claimed in claim 6 further comprising a hood (41), the hood (41) is located outside the squeeze plate (4), the top of the hood (41) is mounted on the bow (3).

8. A full-automatic large-scale plate vulcanizing machine set and a system thereof according to claim 7, wherein the extrusion device further comprises a pressure gauge (42), and the pressure gauge (42) is installed on the three-way pipe (25).