CN201418369Y - Full-server control hopper used for producing composite filter rods - Google Patents
Full-server control hopper used for producing composite filter rods Download PDFInfo
- Publication number
- CN201418369Y CN201418369Y CN2009200969749U CN200920096974U CN201418369Y CN 201418369 Y CN201418369 Y CN 201418369Y CN 2009200969749 U CN2009200969749 U CN 2009200969749U CN 200920096974 U CN200920096974 U CN 200920096974U CN 201418369 Y CN201418369 Y CN 201418369Y
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- hopper
- box body
- casing
- drum
- composite filter
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Abstract
A full-server control hopper used for producing composite filter rods is characterized in that a suction blower is arranged in a box body; a right hopper box body and a left hopper box body are arranged on the box body; an air draft supporting wall is arranged outside the right hopper box body and the left hopper box body, and an air draft belt wheel is arranged outside the air draft supporting wall; a right track driver plate is arranged on the right hopper box body, and a right lifting chain wheel is arranged on the right side of the right hopper box body; a right hopper is arranged above the right hopper box body, a right drum wheel is arranged below the right hopper, and a right cutter box is arranged on the outer side of the right drum wheel; and similarly, a left tract driver plate is mounted above the left hopper box body, and a left lifting chain wheel, a left hopper, a left drum wheel and a left cutter box are arranged on the right side of the left hopper box body. The horizontal transport principle is adopted, a gearbox transmission structure is eliminated, the gearbox mode is replaced by the special servo customization function in phasing, and the phasing is simple and accurate. Only simple structure adjustment is required when products with different specifications are replaced, the performance-price ratio is high, a power shaft adopts an independent servomotor fordriving, the operation is stable and reliable, the maintenance, observation and use are convenient, and the accuracy and the running speed are improved.
Description
Technical field
The utility model belongs to the filter stick make-up machine of cigarette machine, particularly a kind of full SERVO CONTROL hopper that is used to produce composite filter.
Background technology
The composite filter hopper is an equipment of making composite filter.Compound filter stick is the new special filter stick that forms by to different fuel rod combinations.
The purposes of compound bar: compound filter stick is used for the reducing tar and reducing harm of cigarette, reduces the actual bodily harm of cigarette to the smoker.Compound bar is a kind of special filter stick for cigarettes (being commonly called as filter tip).Cigarette is used for cigarette harmful matter (tar, nicotine etc.) is effectively filtered with composite filter (being commonly called as filter tip), and keeps the smell of cigarette, protects further that the smoker's is healthy.
Commonly used is acetate fiber cigarette filter tip, and it is a broad spectrum type, and is non-at the type filtering material.
For " lowering harm and decreasing coking ", nearlyer step ground protection smoker's is healthy, needs compound filter tip to carry out targetedly cigarette harmful matter being filtered.
Compound filter stick is the new special filter stick that forms by to different fuel rod combinations.
By in fuel rod, adding different materials (being used for harm reduction),, effectively and targetedly stop one or more harmful substances to smoker's health affected as active carbon, many aldehyde sweet smell, Tea Polyphenols, nano material, hemoglobin etc.
Compound filter stick is used for the reducing tar and reducing harm of cigarette, reduces the actual bodily harm of cigarette to the smoker.
Compounding machine is used for composite filter tip production and produces.
Composite filter hopper purposes: in composite filter was produced, the composite filter hopper was the key equipment of producing, and it is finished the conveying of different material rod, the technological requirement cutting, transmit, make up.
The composite filter hopper is a kind ofly to be reassembled into a new filter stick after cigarette is cut according to the arrangement mode of design with common filter stick and special filter stick (for example: add the carbon filter stick).Filter stick after the combination is used for and the cigarette butt joint composite filter, promptly is the filter tip that it has often been said after the butt joint, can play the reduction tar content, changes the cigarette taste, thereby tobacco is played the evil effect of falling.
Composite filter is by common filter stick and add charge bar and combine.Common filter stick mainly contains two kinds of acetate silk filter stick and the third long and slender dimension fiber tow filter rods, and white below is commonly referred to as white rod.Adding charge bar mainly is to add active carbon in common filter stick, nano material, and Tea Polyphenols, materials such as azelon particle have been compared change color with white rod, below be commonly referred to as black rod.
The shortcoming of existing composite filter hopper is with not enough:
Mainly contain two kinds of multi-form compound buckets in the world now.A kind of is that Britain Mo Linsi company is two yuan of composite filter hoppers of representative, and another kind is that German rainbow Buddhist nun company is the composite filter hopper of representative.
Britain Mo Linsi company composite filter machine hopper characteristics and deficiency.It adopts the horizontal feed principle, the gearbox drive structure, and 200 meters/minute of the speeds of service, the gear-box mode is adopted in the phase place adjustment.Its shortcoming and defect: the speed of service can not further improve; Phase place is adjusted the mode complexity; Need change the gear in the gear-box when changing product specification again, the spare part gear is loaded down with trivial details, and the replacing specification time needs 4-5 working day approximately.Be not suitable for the production and the use of new spec product.
Germany rainbow Buddhist nun's company's composite filter hopper characteristics and deficiency: German rainbow Buddhist nun company compounding machine hopper is two yuan or polynary compound bucket.It adopts three-dimensional conveying principle, and the speed of service is up to 400 meters/minute, can production plurality of specifications compound bar, comprise polynary composite filter.But complex structure costs an arm and a leg, and the expense of replacing specification product also is quite high.
Summary of the invention
Technical problem to be solved in the utility model is: a kind of complete servo composite filter hopper is provided.Overcome the deficiency of existing composite filter machine hopper.
The technical solution of the utility model is:
A kind of full SERVO CONTROL hopper that is used to produce composite filter, be called for short: complete servo composite filter hopper is characterized in that: induced-draught fan (2) is arranged in casing (1); Right hopper casing (16) and left hopper casing (5) are arranged on casing (1); Outside right hopper casing (16) and left hopper casing (5), air draught knee wall (3) is arranged, air draught belt wheel (4) is arranged outside the air draught knee wall; On right hopper casing, there are right track dial (14) and right side that the right sprocket wheel (15) that promotes is arranged; Right hopper (11) is arranged above right hopper casing, right drum (13) below right hopper, there is right cut girff (12) in the right drum outside; On left hopper casing, there are left track dial (6) and right side to have a left side to promote sprocket wheel (7); Left hopper (10) is arranged above left hopper casing, left drum (8) below left hopper, there is left cut girff (9) in the left drum outside.
The utility model effect is:
The advantage of complete servo composite filter hopper and effect: adopt the horizontal feed principle; Cancellation gearbox drive structure; Phase place adjustment cancellation gear-box mode is used servo specific customization function replacement instead, and the phase place adjustment is simply accurate.Only need provide for simple replacement of 2-3 part when changing the specification product, need 2-3 hour approximately.250 meters/minute of the speeds of service.Simple in structure, the cost performance height is fit to China market very much.Maximum each line shaft of characteristics all adopts independent servo motor to drive, and the complexity when changing the specification product is simplified in stable and reliable operation.
Simplify body structure, also no longer needed oil lubrication; Using independently, motor drives respectively; User's use, operation and maintenance have been simplified; Because the raising of precision has improved the equipment speed of service.
Its feature: compare with former hopper, inside has not had the complicated mechanical transmission, and all parts are all external, is convenient to safeguard and observe;
Description of drawings
Fig. 1 is a kind of structural representation that is used to produce the full SERVO CONTROL hopper of composite filter
Fig. 2 is a kind of superstructure schematic diagram that is used to produce the full SERVO CONTROL hopper of composite filter
The specific embodiment
A kind of full SERVO CONTROL hopper that is used to produce composite filter as shown in Figure 1 is called for short a kind of complete servo composite filter hopper, and induced-draught fan (2) is arranged in casing (1); Right hopper casing (16) and left hopper casing (5) are arranged on casing (1); Outside right hopper casing (16) and left hopper casing (5), air draught knee wall (3) is arranged, air draught belt wheel (4) is arranged outside the air draught knee wall; On right hopper casing, there are right track dial (14) and right side that the right sprocket wheel (15) that promotes is arranged; Right hopper (11) is arranged above right hopper casing, right drum (13) below right hopper, there is right cut girff (12) in the right drum outside; On left hopper casing, there are left track dial (6) and right side to have a left side to promote sprocket wheel (7); Left hopper (10) is arranged above left hopper casing, left drum (8) below left hopper, there is left cut girff (9) in the left drum outside.
The novel kind of drive of complete servo composite filter hopper:
1. the structure of the type that the colludes drum profile of tooth of compound bucket;
2. compound bucket drum drive structure
3. the front wheel driving chain transmission mode of compound bucket
4. compound bucket dial separate transmission mode
5. the induced-draught belt drive of compound bucket;
6, the adjustment mode of complete servo compound bucket;
7, the otch phase place of complete servo compound bucket is adjusted mode.
Control driving induced-draught belt, left drum, left chain, left dial, right drum, right chain and right dial respectively with servomotor.Also use motor to control respectively simultaneously and drive left-cut tool, left splash bar, right-cut tool and right splash bar.
When needs carry out the product specification replacing, need carry out following steps:
(1), unloads cutting knife tool magazine, drum, chain and the dial of necessary replacing;
(2), cutting knife tool magazine, drum, chain and the dial with needs is in place;
(3), confirm to be mechanically mounted to the position after, energising, and on display screen, select the specification of required replacing;
(4), crawl trial run, if any problem, check install whether firm.As normally, the low speed commissioning test.
Such engineering approximately needs half workaday time an of people.Greatly simplify installation steps, reduced producing cost, improved efficient.
Characteristics: used servomotor and operation principle thereof dexterously; The working method that keeps former organic type;
The operation of complete servo composite filter hopper describes (referring to accompanying drawing) in detail
1 casing, 2 induced-draught fans, 3 air draught knee walls, 4 air draught belt wheels, 5 left hopper casings, 6. left track dial: a left side is promoted the filter stick that sprocket wheel transports out from the drum groove, change into horizontal movement by moving both vertically.7: a left side promotes sprocket wheel: in the drum groove slitting become the filter stick of multistage from the drum groove, to transport out.8: left drum, single of filter stick counter clockwise direction in the left hopper is sent.9: the left cut girff: in left drum rotary course, the filter stick in the drum groove is cut into multistage.10: left hopper, place white rod.11: right hopper, place black rod, 12: right cut girff: in right drum rotary course, the filter stick in the drum groove is cut into multistage.13: right drum, single of filter stick counter clockwise direction in the right hopper is sent.14. right track dial: the right side is promoted the filter stick that sprocket wheel transports out from the drum groove, change into horizontal movement by moving both vertically.15: the right sprocket wheel that promotes: in the drum groove slitting become the filter stick of multistage from the drum groove, to transport out.16 right hopper casings.
Air draught belt wheel: be that the filter stick that left and right sides track dial is sent out is arranged in the compound bar structure according to the rule of setting.
Left and right sides drum, left and right sides cutting knife case, about promote sprocket wheel, left and right sides track dial and air draught belt wheel and all adopt independent driven by servomotor, on machine driving, do not have annexation, separate on the operating structure.
Claims (1)
1, a kind of full SERVO CONTROL hopper that is used to produce composite filter is characterized in that: induced-draught fan (2) is arranged in casing (1); Right hopper casing (16) and left hopper casing (5) are arranged on casing (1); Outside right hopper casing (16) and left hopper casing (5), air draught knee wall (3) is arranged, air draught belt wheel (4) is arranged outside the air draught knee wall; On right hopper casing, there are right track dial (14) and right side that the right sprocket wheel (15) that promotes is arranged; Right hopper (11) is arranged above right hopper casing, right drum (13) below right hopper, there is right cut girff (12) in the right drum outside; On left hopper casing, there are left track dial (6) and right side to have a left side to promote sprocket wheel (7); Left hopper (10) is arranged above left hopper casing, left drum (8) below left hopper, there is left cut girff (9) in the left drum outside.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN2009200969749U CN201418369Y (en) | 2009-06-04 | 2009-06-04 | Full-server control hopper used for producing composite filter rods |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN2009200969749U CN201418369Y (en) | 2009-06-04 | 2009-06-04 | Full-server control hopper used for producing composite filter rods |
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CN201418369Y true CN201418369Y (en) | 2010-03-10 |
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CN2009200969749U Expired - Lifetime CN201418369Y (en) | 2009-06-04 | 2009-06-04 | Full-server control hopper used for producing composite filter rods |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103222682A (en) * | 2013-04-09 | 2013-07-31 | 红云红河烟草(集团)有限责任公司 | Binary compound filter rod for tobacco as well as processing method and equipment thereof |
CN103950726A (en) * | 2014-05-15 | 2014-07-30 | 郑州郑源实业有限公司 | Automatic carbon adding system for cigarette filter rod forming machine |
CN105342003A (en) * | 2015-11-17 | 2016-02-24 | 南通烟滤嘴有限责任公司 | Forming equipment for slim composite filter rods |
-
2009
- 2009-06-04 CN CN2009200969749U patent/CN201418369Y/en not_active Expired - Lifetime
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103222682A (en) * | 2013-04-09 | 2013-07-31 | 红云红河烟草(集团)有限责任公司 | Binary compound filter rod for tobacco as well as processing method and equipment thereof |
CN103950726A (en) * | 2014-05-15 | 2014-07-30 | 郑州郑源实业有限公司 | Automatic carbon adding system for cigarette filter rod forming machine |
CN103950726B (en) * | 2014-05-15 | 2016-03-23 | 郑州郑源实业有限公司 | Cigarette filter stick forming machine adds carbon system automatically |
CN105342003A (en) * | 2015-11-17 | 2016-02-24 | 南通烟滤嘴有限责任公司 | Forming equipment for slim composite filter rods |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
AV01 | Patent right actively abandoned |
Granted publication date: 20100310 Effective date of abandoning: 20121105 |
|
C20 | Patent right or utility model deemed to be abandoned or is abandoned |