CN201410753Y - Seed koji forming device - Google Patents
Seed koji forming device Download PDFInfo
- Publication number
- CN201410753Y CN201410753Y CN 200920304549 CN200920304549U CN201410753Y CN 201410753 Y CN201410753 Y CN 201410753Y CN 200920304549 CN200920304549 CN 200920304549 CN 200920304549 U CN200920304549 U CN 200920304549U CN 201410753 Y CN201410753 Y CN 201410753Y
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- CN
- China
- Prior art keywords
- bent embryo
- counterdie
- bent
- brace table
- seed koji
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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Abstract
The utility model discloses a seed koji forming device, which can effectively improve the moisture retention effects for the seed koji. The seed koji forming device including a frame; an upper die support bench is movably arranged on top of the frame for connecting the upper die; a lower die support bench is fixedly arranged under the frame for connecting the lower die; a first spraying device forspraying the formed seed koji is arranged between the upper die support bench and the lower die support bench. The first spraying device 11 is arranged to spray the atomized water on the outer surface of the seed koji after the seed koji is pressed to form so as to improve the water content on the surface of the seed koji; the seed koji forming device conducts the pulp extraction on the surface of the seed koji in the seed koji demolding process, provides the condition for the cultivation management, raises the Daqu quality, and is especially suitable for being popularized and used in the seed koji production.
Description
Technical field
The utility model relates to a kind of press device, especially relates to a kind of bent embryo forming equipment that is used for the bent embryo of moulding.
Background technology
Bent embryonic knob structure comprises bent bag and bent embryo main body as shown in Figure 1.Traditional artificial koji need be carried out the water demoulding to diaphragm capsule, template and handle stepping on bent process, to polish, carry slurry to bent embryo surface and step on system, therefore, bent embryo surface raw material water content is far longer than the inner raw material water content of bent embryo, also must handle through " bright sweat " before entering the room to make the interior free surface moisture of bent embryo reach consistent, for the transhipment of bent embryo with the peace of entering the room is bent has stayed the sufficient time, also created good condition for the outdoor abundant inoculation of bent embryo.But existing koji is produced and is all adopted the mechanical force demoulding, and bent embryo production equipment comprises patrix and the counterdie that is arranged on the frame, and patrix is a die, and counterdie comprises diaphragm capsule and is movably placed in the interior diaphragm capsule base plate of this diaphragm capsule (for dull and stereotyped).During work, the wheat material of the bent embryo of the moulding of at first in diaphragm capsule, packing into, die enters in the diaphragm capsule under the effect of actuating unit then, the wheat material is shaped to bent embryo in diaphragm capsule, the ejecting mechanism of the diaphragm capsule floor below jack-up diaphragm capsule base plate that makes progress ejects bent embryo in diaphragm capsule then, by the ejecting mechanism that is arranged on the diaphragm capsule rear bent embryo is carried out discharging from the discharging platform of releasing frame the place ahead between patrix and the counterdie again, enter cycling next time.Can find out that thus existing equipment does not have the function that bent embryo surface " is carried slurry ", the uniformity that machine-processed bent embryo moisture is inside and outside is entered the room for bent embryo water conservation, the transhipment of preserving moisture and have been caused big difficulty, and summer, the koji performance was especially outstanding.Because the uniformity that machine-processed bent embryo moisture is inside and outside, make the bent embryo of moulding too fast in transhipment, the front surface moisture loss of entering the room, microorganism adhering is difficulty comparatively, is prone to the situation that bent embryonic knob shell and bent embryo surface raw material are difficult to normally " to wear the clothes " and ferment, and has influenced the total quality of Daqu.In order to solve bent embryo surface water loss problem, can only adopt wet gunnysack to put up the purpose that plays water conservation, preserves moisture at present.But, this measure has produced two negative effects in production practices, the one, bent embryo is put up the back and has been produced buffer action with air, bent embryo can not be contacted well with microorganism, bent embryo is inoculated ability drop naturally, fermentation after bent embryo entered the room produces considerable influence, even influences bent embryo and normally ferment, and causes bent embryo microbial population single, abundant.The 2nd, when adopting wet gunnysack to put up, need use repeatedly wet gunnysack, the raw material that adheres on the wet gunnysack can produce a large amount of bacteriums and the bacterium of becoming sour under microbial action, contaminated wet gunnysack directly contacts with bent embryo, easily cause bent embryo to infect, bent embryo can not well be selected airborne favourable microorganism, increased the bent possibility that produces of acetic acid, thereby influenced spirit quality.
After the song embryogenesis, its upper surface passes through the die moulding, form bent bag at bent embryo upper surface, and lower surface reaches diaphragm capsule base plate and the diaphragm capsule moulding of passing through counterdie all around.Because patrix is die, in pressing process, the air of diaphragm capsule inside is difficult for discharging, and causes the Qu Bao position air of bent embryo upper surface to concentrate, wheat material density less than around.In order to make the bent embryo density of moulding reach consistent substantially, can only adopt increase pressure, prolongation voltage stabilizing time to make up.After increasing pressure, because bent embryo pressurized is excessive, wheat material internal pressure is far longer than the pressure under the nature, in case cancel pressure, the inevitable resilience of wheat material causes four edge cracks more, bent embryo qualification rate descends, also be unfavorable for the normal fermentation of bent embryo, and bent embryo inside " hollow " phenomenon can occur, influence spirit quality; The voltage stabilizing overlong time influences output, also can increase equipment attrition and energy resource consumption.
The utility model content
Technical problem to be solved in the utility model provides a kind of bent embryo forming equipment that improves bent embryo moistening effect.
The technical scheme that its technical problem that solves the utility model adopts is: bent embryo forming equipment, comprise frame, above frame, be movably set with the patrix brace table that is used to connect patrix, the frame below fixedly installs and is useful on the counterdie brace table that connects counterdie, is furnished with between patrix brace table and counterdie brace table and can carries out the first moistening spray equipment to the bent embryo after the moulding.
Further be, described patrix is the plane mould that is fixedly connected on patrix brace table bottom surface, and counterdie is die and the diaphragm capsule that is arranged on counterdie brace table upper surface, and die places in the diaphragm capsule.
As the preferred version of such scheme, the die activity is positioned in the diaphragm capsule, is provided with the ejecting mechanism that acts on the die bottom surface in the counterdie brace table.
Further be that the counterdie brace table at diaphragm capsule rear is provided with ejecting mechanism.
Further be, described first spray equipment is arranged on the ejecting mechanism, and the outlet of first spray equipment is towards the bottom surface of plane mould.
Further be that the counterdie brace table in diaphragm capsule the place ahead is provided with and the suitable delivery chute of bent embryo shape.
Further be that delivery chute is in tilted layout on the counterdie brace table.
Further be above delivery chute, to be provided with second spray equipment that can spray delivery chute.
The beneficial effects of the utility model are: because the setting of this first spray equipment, after bent embryo forming equipment of the present utility model is with bent embryo compression moulding, 11 work of first spray equipment, the atomized water of its ejection acts on the outer surface of bent embryo, thereby improve bent embryo surface water content, in bent embryo knockout course, can carry out " carrying slurry " to bent embryo surface and handle, for condition has been created in the cultivation management, also brought into play positive role, be particluarly suitable for promoting the use of in the bent embryo production for improving spirit quality.
Description of drawings
Fig. 1 is the structural representation of bent embryo;
Fig. 2 is the vertical view of Fig. 1;
Fig. 3 is a structural representation of the present utility model, and one-shot forming can obtain two bent embryos;
Fig. 4 is the left view of Fig. 3;
Fig. 5 is the structural representation that is used to carry the delivery chute of bent embryo, has double flute, can carry two bent embryos simultaneously;
Fig. 6 is the A-A cutaway view of Fig. 5.
Be labeled as among the figure: frame 1, die 2, diaphragm capsule 3, plane mould 4, patrix brace table 5, counterdie brace table 6, ejecting mechanism 7, ejecting mechanism 8, delivery chute 9, actuating unit 10, first vaporific spray equipment 11, the second vaporific spray equipment 12, bent bag 13, bent embryo main body 14.
The specific embodiment
Below in conjunction with drawings and Examples the utility model is further specified.
As Fig. 3～shown in Figure 6, bent embryo forming equipment of the present utility model, comprise frame 1, above frame 1, be movably set with the patrix brace table 5 that is used to connect patrix, frame 1 below fixedly installs and is useful on the counterdie brace table 6 that connects counterdie, is furnished with between patrix brace table 5 and counterdie brace table 6 and can carries out the first moistening spray equipment 11 to the bent embryo after the moulding.Because the setting of this first spray equipment 11, can carry out moistening to patrix and counterdie, thereby make and carry out moistening to bent embryo surface behind the bent embryo forming, thereby improve bent embryo surface water content, (carrying slurry promptly is exactly to utilize the flour of water and bent embryo surface to rub can to carry out " carrying slurry " processing in bent embryo knockout course to bent embryo surface, produce pastel in a small amount at bent embryo surface, be beneficial to airborne microorganism adhering, obtain the high-quality culture medium), for condition has been created in the cultivation management, also brought into play positive role for improving spirit quality; Simultaneously, after bent embryo is moistening, also be convenient to the demoulding of bent embryo.This first vaporific spray equipment 11 can adopt a plurality of shower nozzles or high-pressure water pipe to make.
For obtaining the better bent embryo of Forming Quality, described patrix is the plane mould 4 that is fixedly connected on patrix brace table 5 bottom surfaces, and counterdie is the die 2 and diaphragm capsule 3 that is arranged on counterdie brace table 6 upper surfaces, and die 2 places in the diaphragm capsule 3.The patrix of the prior art and the counterdie that are about to mention in the background technology are inverted, during work, place earlier the wheat material in diaphragm capsule 3,5 times enforcements of actuating unit 10 driving patrix brace tables plane mould 4 at frame 1 top moves in the diaphragm capsule 3 then, makes the wheat material be shaped to bent embryo.This version makes that the material of the wheats in the diaphragm capsule 3 is stressed evenly in the pressing process, and the air in the wheat material is evenly discharged around die 2, can air not occur in bent embryo and " concentrate " phenomenon, helps wheat and expects even adhesion moulding, reaches the uniformity of density.Through experiment contrast, during the bent embryo of the set-up mode moulding in adopting background technology, the voltage stabilizing time needed 13 seconds just can produce the bent embryo of more qualified moulding, and bent embryo surface crack is more, and bent embryo forming is inhomogeneous, the rework rate height; And after upside-down mounting, the voltage stabilizing time just can be produced the bent embryo of optimal moulding under 8 seconds situation, and the bent embryo of moulding crack is few, the even consolidation of bent embryo density, and rework rate is low, and the koji output in the unit interval improves more than 35%.
In the above-described embodiment, the form that die 2 is positioned in the diaphragm capsule 3 can be fixedly connected on die 2 in the diaphragm capsule 3, but after bent embryo forming, be unfavorable for bent embryo is carried out the demoulding, as optimal way, die 2 activities are positioned in the diaphragm capsule 3, are provided with the ejecting mechanism 7 that acts on die 2 bottom surfaces in counterdie brace table 6.Then after bent embryo forming, plane mould 4 moves upward under the effect of frame 1 top actuating unit 10 and breaks away from diaphragm capsule 3, and at this moment, ejecting mechanism 7 work eject diaphragm capsule 3 with die 2, then bent embryo are taken out.At this moment, do not having under the situation of other supplementary structure, can manually bent embryo taken off from die 2 by operating personnel, but obviously be unfavorable for operating personnel's safety, as optimal way, the counterdie brace table 6 at diaphragm capsule 3 rears is provided with ejecting mechanism 8.After then ejecting mechanism 7 ejected diaphragm capsule 3 with die 2, the bent embryo on the die 2 was released in ejecting mechanism 8 work, and obviously, its security will improve greatly.In knockout course, because that bent embryo has carried out is moistening, ejecting mechanism 8 is also released bent embryo easily from die 2.
In the above embodiment, first spray equipment 11 can be arranged on the optional position between patrix brace table 5 and the counterdie brace table 6, can satisfy after the bent embryo forming, when plane mould 4 upwards breaks away from diaphragm capsule 3, this first spray equipment 11 can carry out moistening getting final product to the bent embryo on the die 2, as can setting up special support, this first spray equipment 11 is arranged on this support bent embryo atomized moisteningly, or directly this first spray equipment 11 is arranged on the diaphragm capsule 3.And after ejecting mechanism 8 was set, as optimal way, described first spray equipment 11 was arranged on the ejecting mechanism 8, and the outlet of first spray equipment 11 is towards the bottom surface of plane mould 4.When then plane mould 4 upwards breaks away from diaphragm capsule 3, ejecting mechanism 7 ejects diaphragm capsule 3 with die 2, at this moment, ejecting mechanism 8 motions, simultaneously, 11 work of first spray equipment, make atomizing spray water be sprayed at the bottom surface of plane mould 4, form water droplet in the bottom surface of plane mould 4 and drip on the die 2 bent embryo to moulding next time and carry out moisteningly, this mode reliable operation is beneficial to and carries out moistening to bent embryo.
After ejecting mechanism 8 was released bent embryo, for preventing the damage of bent embryo, the counterdie brace table 6 in diaphragm capsule 3 the place aheads was provided with and the suitable delivery chute 9 of bent embryo shape.Promptly the groove part cross sectional shape of this delivery chute 9 should wrap 13 suitablely with the song of bent embryo, and after then ejecting mechanism 8 was released bent embryo, bent embryo entered on the delivery chute 9 immediately, carries out subsequent operation again.For improving safety of operators better, as optimal way, delivery chute 9 is in tilted layout on counterdie brace table 6.After then bent embryo enters on the delivery chute 9, promptly in gravity effect lower edge delivery chute 9 past lower slider, at this moment, can below delivery chute 9, place material-receiving device, bent embryo is entered in this material-receiving device automatically, when improving operator safety, also reduced labour intensity.
After ejecting mechanism 8 is released delivery chute 9 on from die 2 bent embryo, from delivery chute 9 slide down, above delivery chute 9, be provided with the second vaporific spray equipment 12 that can spray delivery chute 9 for ease of bent embryo.This second vaporific spray equipment 12 also can adopt a plurality of shower nozzles or water pipe to make.
Claims (8)
1. bent embryo forming equipment, comprise frame (1), be movably set with the patrix brace table (5) that is used to connect patrix in frame (1) top, frame (1) below fixedly installs and is useful on the counterdie brace table (6) that connects counterdie, it is characterized in that: be furnished with between patrix brace table (5) and counterdie brace table (6) and can carry out moistening first spray equipment (11) to the bent embryo after the moulding.
2. bent embryo forming equipment as claimed in claim 1, it is characterized in that: described patrix is for being fixedly connected on the plane mould (4) of patrix brace table (5) bottom surface, the die (2) and diaphragm capsule (3) of counterdie for being arranged on counterdie brace table (6) upper surface, die (2) places in the diaphragm capsule (3).
3. bent embryo forming equipment as claimed in claim 2 is characterized in that: die (2) activity is positioned in the diaphragm capsule (3), is provided with the ejecting mechanism (7) that acts on die (2) bottom surface in counterdie brace table (6).
4. bent embryo forming equipment as claimed in claim 3 is characterized in that: the counterdie brace table (6) at diaphragm capsule (3) rear is provided with ejecting mechanism (8).
5. bent embryo forming equipment as claimed in claim 4 is characterized in that: described first spray equipment (11) is arranged on the ejecting mechanism (8), and the outlet of first spray equipment (11) is towards the bottom surface of plane mould (4).
6. bent embryo forming equipment as claimed in claim 4 is characterized in that: the counterdie brace table (6) in diaphragm capsule (3) the place ahead is provided with the delivery chute (9) suitable with bent embryo shape.
7. bent embryo forming equipment as claimed in claim 6 is characterized in that: delivery chute (9) is in tilted layout on counterdie brace table (6).
8. bent embryo forming equipment as claimed in claim 7 is characterized in that: be provided with second spray equipment (12) that can spray delivery chute (9) in delivery chute (9) top.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200920304549 CN201410753Y (en) | 2009-06-17 | 2009-06-17 | Seed koji forming device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200920304549 CN201410753Y (en) | 2009-06-17 | 2009-06-17 | Seed koji forming device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201410753Y true CN201410753Y (en) | 2010-02-24 |
Family
ID=41712645
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200920304549 Expired - Lifetime CN201410753Y (en) | 2009-06-17 | 2009-06-17 | Seed koji forming device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201410753Y (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105345394A (en) * | 2015-12-09 | 2016-02-24 | 长沙盛泓机械有限公司 | Flexural piece periphery trimming device |
-
2009
- 2009-06-17 CN CN 200920304549 patent/CN201410753Y/en not_active Expired - Lifetime
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105345394A (en) * | 2015-12-09 | 2016-02-24 | 长沙盛泓机械有限公司 | Flexural piece periphery trimming device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20100224 |
|
| CX01 | Expiry of patent term |