CN201410759Y - Seed koji forming machine - Google Patents
Seed koji forming machine Download PDFInfo
- Publication number
- CN201410759Y CN201410759Y CN 200920304548 CN200920304548U CN201410759Y CN 201410759 Y CN201410759 Y CN 201410759Y CN 200920304548 CN200920304548 CN 200920304548 CN 200920304548 U CN200920304548 U CN 200920304548U CN 201410759 Y CN201410759 Y CN 201410759Y
- Authority
- CN
- China
- Prior art keywords
- die
- bent embryo
- bent
- forming machine
- brace table
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 210000001161 mammalian embryo Anatomy 0.000 claims description 96
- 239000002775 capsule Substances 0.000 claims description 44
- 238000000465 moulding Methods 0.000 claims description 26
- 239000007921 spray Substances 0.000 claims description 25
- 230000000694 effects Effects 0.000 claims description 8
- 241000209140 Triticum Species 0.000 abstract description 16
- 235000021307 Triticum Nutrition 0.000 abstract description 16
- 238000000034 method Methods 0.000 abstract description 5
- 238000003825 pressing Methods 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000009833 condensation Methods 0.000 abstract 1
- 230000005494 condensation Effects 0.000 abstract 1
- 230000006641 stabilisation Effects 0.000 abstract 1
- 238000011105 stabilization Methods 0.000 abstract 1
- 239000000463 material Substances 0.000 description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- 230000000087 stabilizing effect Effects 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 4
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- 239000012141 concentrate Substances 0.000 description 3
- 238000007599 discharging Methods 0.000 description 3
- 244000005700 microbiome Species 0.000 description 3
- 241000894006 Bacteria Species 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000007596 consolidation process Methods 0.000 description 2
- 210000002257 embryonic structure Anatomy 0.000 description 2
- 238000000855 fermentation Methods 0.000 description 2
- 230000004151 fermentation Effects 0.000 description 2
- 230000000813 microbial effect Effects 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000000748 compression moulding Methods 0.000 description 1
- 230000001351 cycling effect Effects 0.000 description 1
- 230000013020 embryo development Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000033001 locomotion Effects 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 239000002352 surface water Substances 0.000 description 1
Images
Landscapes
- Micro-Organisms Or Cultivation Processes Thereof (AREA)
Abstract
The utility model discloses a seed koji forming machine, which can effectively improve the quality of the seed koji. The seed koji forming machine comprises a frame, a female die for forming the kojibag, a die box used for forming the main body of the seed koji and a plane die; an upper die support bench is movably arranged on top of the frame; a lower die support bench is fixedly arranged underthe frame; a female die is positioned in the die box and on the lower die support bench; and the plane die is connected on the upper die support bench. In the pressing process, the wheat in the die box is forced uniformly; the air in the wheat is uniformly exhausted from the periphery of the female die so that the air condensation phenomenon will not occur in the seed koji and the wheat is uniformly adhered and formed to achieve the consistent density; in the arrangement, the optimal formed seed koji is produced in eight seconds in the circumstance of voltage stabilization; the formed seed koji has little crack, uniform density, low rework rate and improved koji making output of more than 35% in the unit time; the seed koji forming machine is especially suitable for being popularized and used in the seed koji production.
Description
Technical field
The utility model relates to a kind of press device, especially relates to a kind of bent embryo forming machine that is used for the bent embryo of moulding.
Background technology
At present, bent embryo forming adopts compression moulding in " mechanization koji ".Bent embryo comprises Qu Bao and bent embryo main body as shown in Figure 1, and the device that moulding should the song embryo comprises patrix and the counterdie that is arranged on the frame, and patrix is a die, and counterdie comprises diaphragm capsule and is movably placed in diaphragm capsule base plate (for flat board) in this diaphragm capsule.During work, the wheat material of the bent embryo of the moulding of at first in diaphragm capsule, packing into, die enters in the diaphragm capsule under the effect of actuating unit then, the wheat material is shaped to bent embryo in diaphragm capsule, the ejecting mechanism of the diaphragm capsule floor below jack-up diaphragm capsule base plate that makes progress ejects bent embryo in diaphragm capsule then, by the ejecting mechanism that is arranged on the diaphragm capsule rear bent embryo is carried out discharging from the discharging platform of releasing frame the place ahead between patrix and the counterdie again, enter cycling next time.Therefore, after the bent embryogenesis, its upper surface passes through the die moulding, form bent bag at bent embryo upper surface, and lower surface reaches diaphragm capsule base plate and the diaphragm capsule moulding of passing through counterdie all around.Because patrix is die, in pressing process, the air of diaphragm capsule inside is difficult for discharging, and causes the Qu Bao position air of bent embryo upper surface to concentrate, wheat material density less than around.In order to make the bent embryo density of moulding reach consistent substantially, can only adopt increase pressure, prolongation voltage stabilizing time to make up.After increasing pressure, because bent embryo pressurized is excessive, wheat material internal pressure is far longer than the pressure under the nature, in case cancel pressure, the inevitable resilience of wheat material causes four edge cracks more, bent embryo qualification rate descends, also be unfavorable for the normal fermentation of bent embryo, and bent embryo inside " hollow " phenomenon can occur, influence spirit quality; The voltage stabilizing overlong time influences output, also can increase equipment attrition and energy resource consumption.
And has uniformity inside and outside its moisture behind the bent embryo forming of current mechanism, make the bent embryo of moulding too fast in transhipment, the front surface moisture loss of entering the room, microorganism adhering is difficulty comparatively, is prone to the situation that bent embryonic knob shell and bent embryo surface raw material are difficult to normally " to wear the clothes " and ferment, and has influenced the total quality of Daqu.In order to solve bent embryo surface water loss problem, can only adopt wet gunnysack to put up the purpose that plays water conservation, preserves moisture at present.But, this measure has produced two negative effects in production practices, the one, bent embryo is put up the back and has been produced buffer action with air, bent embryo can not be contacted well with microorganism, bent embryo is inoculated ability drop naturally, fermentation after bent embryo entered the room produces considerable influence, even influences bent embryo and normally ferment, and causes bent embryo microbial population single, abundant.The 2nd, when adopting wet gunnysack to put up, need use repeatedly wet gunnysack, the raw material that adheres on the wet gunnysack can produce a large amount of bacteriums and the bacterium of becoming sour under microbial action, contaminated wet gunnysack directly contacts with bent embryo, easily cause bent embryo to infect, bent embryo can not well be selected airborne favourable microorganism, increased the bent possibility that produces of acetic acid, thereby influenced spirit quality.
The utility model content
Technical problem to be solved in the utility model provides a kind of bent embryo forming machine that improves bent idioplasm amount.
The technical scheme that its technical problem that solves the utility model adopts is: bent embryo forming machine, comprise frame, be used for the die of the bent bag of moulding and diaphragm capsule and the plane mould that is used for the bent embryo main body of moulding, above frame, be movably set with the patrix brace table, the frame below is set with the counterdie brace table, die places in the diaphragm capsule and is positioned on the counterdie brace table, and the plane mould is connected on the patrix brace table.
Further be, the die activity is positioned in the diaphragm capsule, is provided with the ejecting mechanism that acts on the die bottom surface in the counterdie brace table.
Further be that the counterdie brace table at diaphragm capsule rear is provided with ejecting mechanism.
Further be that the counterdie brace table in diaphragm capsule the place ahead is provided with and the suitable delivery chute of bent embryo shape.
Further be that delivery chute is in tilted layout on the counterdie brace table.
Further be between patrix brace table and counterdie brace table, to be furnished with and to carry out the first moistening spray equipment to the bent embryo after the moulding.
Further be, described first spray equipment is arranged on the ejecting mechanism, and the outlet of first spray equipment is towards the bottom surface of plane mould.
Further be above delivery chute, to be provided with second spray equipment that can spray delivery chute.
The beneficial effects of the utility model are: owing to placing die in the diaphragm capsule and being positioned on the counterdie brace table, the plane mould is connected on the patrix brace table, then in pressing process, can make the wheat material in the diaphragm capsule stressed evenly, and the air in the wheat material evenly discharged around die, can air in bent embryo, not occur and " concentrate " phenomenon, help wheat and expect even adhesion moulding, reach the uniformity of density; And after being provided with like this, the voltage stabilizing time just can be produced the bent embryo of optimal moulding under 8 seconds situation, and the bent embryo of moulding crack is few, the even consolidation of bent embryo density, rework rate is low, and the koji output in the unit interval improves more than 35%, is particluarly suitable for promoting the use of in the bent embryo production.
Description of drawings
Fig. 1 is the structural representation of bent embryo;
Fig. 2 is the vertical view of Fig. 1;
Fig. 3 is a structural representation of the present utility model, and one-shot forming can obtain two bent embryos;
Fig. 4 is the left view of Fig. 3;
Fig. 5 is the structural representation that is used to carry the delivery chute of bent embryo, has double flute, can carry two bent embryos simultaneously;
Fig. 6 is the A-A cutaway view of Fig. 5.
Be labeled as among the figure: frame 1, die 2, diaphragm capsule 3, plane mould 4, patrix brace table 5, counterdie brace table 6, ejecting mechanism 7, ejecting mechanism 8, delivery chute 9, actuating unit 10, first spray equipment 11, second spray equipment 12, bent bag 13, bent embryo main body 14.
The specific embodiment
Below in conjunction with drawings and Examples the utility model is further specified.
As Fig. 3～shown in Figure 6, bent embryo forming machine of the present utility model, the diaphragm capsule 3 and plane mould 4 that comprise frame 1, be used for the die 2 of the bent bag 13 of moulding and be used for the bent embryo main body 14 of moulding, above frame 1, be movably set with patrix brace table 5, frame 1 below is set with counterdie brace table 6, die 2 places in the diaphragm capsule 3 and is positioned on the counterdie brace table 6, and plane mould 4 is connected on the patrix brace table 5.During work, place earlier the wheat material in diaphragm capsule 3,5 times enforcements of actuating unit 10 driving patrix brace tables plane mould 4 at frame 1 top moves in the diaphragm capsule 3 then, makes the wheat material be shaped to bent embryo.In forming process, because die 2 places the below, plane mould 4 (is that its bottom surface is the plane, the same with the diaphragm capsule base plate effect of mentioning in the background technology, mold faces relative with bent bag 13) place the top, it is that die 2 and plane mould 4 are carried out upside-down mounting for background technology, then in pressing process, can make the wheat material in the diaphragm capsule 3 stressed evenly, and the air in the wheat material evenly discharged around die 2, can air in bent embryo, not occur and " concentrate " phenomenon, help wheat and expect even adhesion moulding, reach the uniformity of density.Through experiment contrast, during the bent embryo of the set-up mode moulding in adopting background technology, the voltage stabilizing time needed 13 seconds just can produce the bent embryo of more qualified moulding, and bent embryo surface crack is more, and bent embryo forming is inhomogeneous, the rework rate height; And after upside-down mounting, the voltage stabilizing time just can be produced the bent embryo of optimal moulding under 8 seconds situation, and the bent embryo of moulding crack is few, the even consolidation of bent embryo density, and rework rate is low, and the koji output in the unit interval improves more than 35%.
In the above-described embodiment, the form that die 2 is positioned in the diaphragm capsule 3 can be fixedly connected on die 2 in the diaphragm capsule 3, but after bent embryo forming, be unfavorable for bent embryo is carried out the demoulding, as optimal way, die 2 activities are positioned in the diaphragm capsule 3, are provided with the ejecting mechanism 7 that acts on die 2 bottom surfaces in counterdie brace table 6.Then after bent embryo forming, plane mould 4 moves upward under the effect of frame 1 top actuating unit 10 and breaks away from diaphragm capsule 3, and at this moment, ejecting mechanism 7 work eject diaphragm capsule 3 with die 2, then bent embryo are taken out.At this moment, do not having under the situation of other supplementary structure, can manually bent embryo taken off from die 2 by operating personnel, but obviously be unfavorable for operating personnel's safety, as optimal way, the counterdie brace table 6 at diaphragm capsule 3 rears is provided with ejecting mechanism 8.After then ejecting mechanism 7 ejected diaphragm capsule 3 with die 2, the bent embryo on the die 2 was released in ejecting mechanism 8 work, and obviously, its security will improve greatly.
After ejecting mechanism 8 was released bent embryo, for preventing the damage of bent embryo, the counterdie brace table 6 in diaphragm capsule 3 the place aheads was provided with and the suitable delivery chute 9 of bent embryo shape.Promptly the groove part cross sectional shape of this delivery chute 9 should wrap 13 suitablely with the song of bent embryo, and after then ejecting mechanism 8 was released bent embryo, bent embryo entered on the delivery chute 9 immediately, carries out subsequent operation again.For improving safety of operators better, as optimal way, delivery chute 9 is in tilted layout on counterdie brace table 6.After then bent embryo enters on the delivery chute 9, promptly in gravity effect lower edge delivery chute 9 past lower slider, at this moment, can below delivery chute 9, place material-receiving device, bent embryo is entered in this material-receiving device automatically, when improving operator safety, also reduced labour intensity.
For ease of the demoulding of bent embryo, between patrix brace table 5 and counterdie brace table 6, be furnished with and carry out the first moistening spray equipment 11 to the bent embryo after the moulding.After bent embryo forming, plane mould 4 upwards breaks away from diaphragm capsule 3, and ejecting mechanism 8 is released bent embryo, the work of first spray equipment 11, it is moistening that the atomized water of its ejection is carried out die 2, carries out moistening to the bent embryo of moulding next time, like this, can be convenient to bent embryo deviates from die 2; Simultaneously, satisfy bent embryo surface and " carry slurry " and handle, the needs of when satisfying bent embryo and entering the room the requirement and the bent embryo of moisture being inoculated naturally.This first spray equipment 11 can adopt a plurality of shower nozzles or water pipe to make.
During first spray equipment 11 in above-mentioned embodiment is set, can be arranged on the optional position between patrix brace table 5 and the counterdie brace table 6, can satisfy after the bent embryo forming, when plane mould 4 upwards breaks away from diaphragm capsule 3, this first spray equipment 11 can carry out moistening getting final product to the bent embryo on the die 2, as setting up special support, this first spray equipment 11 is arranged on this support atomizes moistening bent embryo.As optimal way, described first spray equipment 11 is arranged on the ejecting mechanism 8, and the outlet of first spray equipment 11 is towards the bottom surface of plane mould 4.When then plane mould 4 upwards breaks away from diaphragm capsule 3, ejecting mechanism 7 ejects diaphragm capsule 3 with die 2, at this moment, ejecting mechanism 8 motions, simultaneously, 11 work of first spray equipment, make atomizing spray water be sprayed at the bottom surface of plane mould 4, form water droplet in the bottom surface of plane mould 4 and drip on the die 2 bent embryo to moulding next time and carry out moisteningly, this mode reliable operation is beneficial to and carries out moistening to bent embryo.
After ejecting mechanism 8 is released delivery chute 9 on from die 2 bent embryo, from delivery chute 9 slide down, above delivery chute 9, be provided with second spray equipment 12 that can spray delivery chute 9 for ease of bent embryo.This second spray equipment 12 also can adopt a plurality of shower nozzles or water pipe to make.
Claims (8)
1. bent embryo forming machine, the diaphragm capsule (3) and plane mould (4) that comprise frame (1), be used for the die (2) of the bent bag of moulding (13) and be used for the bent embryo main body of moulding (14), be movably set with patrix brace table (5) in frame (1) top, frame (1) below is set with counterdie brace table (6), it is characterized in that: die (2) places in the diaphragm capsule (3) and is positioned on the counterdie brace table (6), and plane mould (4) is connected on the patrix brace table (5).
2. bent embryo forming machine as claimed in claim 1 is characterized in that: die (2) activity is positioned in the diaphragm capsule (3), is provided with the ejecting mechanism (7) that acts on die (2) bottom surface in counterdie brace table (6).
3. bent embryo forming machine as claimed in claim 2 is characterized in that: the counterdie brace table (6) at diaphragm capsule (3) rear is provided with ejecting mechanism (8).
4. bent embryo forming machine as claimed in claim 3 is characterized in that: the counterdie brace table (6) in diaphragm capsule (3) the place ahead is provided with the delivery chute (9) suitable with bent embryo shape.
5. bent embryo forming machine as claimed in claim 4 is characterized in that: delivery chute (9) is in tilted layout on counterdie brace table (6).
6. according to the described bent embryo forming machine of any claim in the claim 1 to 5, it is characterized in that: between patrix brace table (5) and counterdie brace table (6), be furnished with and carry out moistening first spray equipment (11) to the bent embryo after the moulding.
7. bent embryo forming machine as claimed in claim 6 is characterized in that: described first spray equipment (11) is arranged on the ejecting mechanism (8), and the outlet of first spray equipment (11) is towards the bottom surface of plane mould (4).
8. bent embryo forming machine as claimed in claim 6 is characterized in that: be provided with second spray equipment (12) that can spray delivery chute (9) in delivery chute (9) top.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200920304548 CN201410759Y (en) | 2009-06-17 | 2009-06-17 | Seed koji forming machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200920304548 CN201410759Y (en) | 2009-06-17 | 2009-06-17 | Seed koji forming machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201410759Y true CN201410759Y (en) | 2010-02-24 |
Family
ID=41712651
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200920304548 Expired - Lifetime CN201410759Y (en) | 2009-06-17 | 2009-06-17 | Seed koji forming machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201410759Y (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116144439A (en) * | 2022-11-12 | 2023-05-23 | 江西李渡酒业有限公司 | A buckling device |
-
2009
- 2009-06-17 CN CN 200920304548 patent/CN201410759Y/en not_active Expired - Lifetime
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116144439A (en) * | 2022-11-12 | 2023-05-23 | 江西李渡酒业有限公司 | A buckling device |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN101914858B (en) | Method for eliminating water drippage of mold of molding forming machine and molding forming machine | |
| CN103506568B (en) | Swage cleaning plant in the Sand-Faced Metal Mould Casting of shuttle type top board and method | |
| CN201410759Y (en) | Seed koji forming machine | |
| CN202174170U (en) | Punching die for microporous anti-tripping waste | |
| CN201410753Y (en) | Seed koji forming device | |
| CN110341159B (en) | Production line for machining pipe head suction pipes with spaced dovetail grooves | |
| CN205218031U (en) | Automatic isostatic press | |
| CN201785676U (en) | Full-automatic plant fiber molding forming machine with multifunctional assisting device | |
| CN202623082U (en) | Automatic demoulding mould for producing degradable tableware | |
| CN104652178B (en) | Large and bulky paper pulp die-pressing device | |
| CN214645601U (en) | Multi-stage ejection mechanism of silicone products extruder | |
| CN215992535U (en) | Dissolve beans drawing of patterns equipment | |
| KR200378718Y1 (en) | Pulp-mold forming apparatus | |
| CN214294187U (en) | Silica gel goods shedder | |
| CN210173841U (en) | Porous brick press forming die | |
| CN209664250U (en) | Wheel hub core box producing device | |
| CN207825386U (en) | A kind of mould structure with ejecting mechanism | |
| CN215501183U (en) | Impression mechanism for sugar manufacturing | |
| CN206446032U (en) | A kind of device being automatically separated for many cave injecting products | |
| CN215039849U (en) | Oxygen making machine shell mold with multi-opening injection molding function | |
| CN220464232U (en) | Automatic rapid prototyping equipment of application fibreboard | |
| CN204209009U (en) | PFC soft board and iron-clad riveting set | |
| CN221962765U (en) | Adjustable cake pressing machine for processing white tea | |
| KR101251208B1 (en) | Jelly producing method \with grain feeding device for food | |
| CN218722452U (en) | Energy-conserving cooling device is used in feed production |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20100224 |
|
| CX01 | Expiry of patent term |