CN109675267B - Ball turning and bladder loading integrated machine - Google Patents
Ball turning and bladder loading integrated machine Download PDFInfo
- Publication number
- CN109675267B CN109675267B CN201910066119.1A CN201910066119A CN109675267B CN 109675267 B CN109675267 B CN 109675267B CN 201910066119 A CN201910066119 A CN 201910066119A CN 109675267 B CN109675267 B CN 109675267B
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- Prior art keywords
- ball
- bladder
- turning
- pressing
- ring
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- 238000003825 pressing Methods 0.000 claims abstract description 62
- 230000000149 penetrating effect Effects 0.000 claims description 13
- 230000007306 turnover Effects 0.000 claims 1
- 239000010985 leather Substances 0.000 description 9
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 239000003292 glue Substances 0.000 description 4
- 230000001680 brushing effect Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000011031 large-scale manufacturing process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005429 filling process Methods 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A63—SPORTS; GAMES; AMUSEMENTS
- A63B—APPARATUS FOR PHYSICAL TRAINING, GYMNASTICS, SWIMMING, CLIMBING, OR FENCING; BALL GAMES; TRAINING EQUIPMENT
- A63B45/00—Apparatus or methods for manufacturing balls
Landscapes
- Health & Medical Sciences (AREA)
- General Health & Medical Sciences (AREA)
- Physical Education & Sports Medicine (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
- Sewing Machines And Sewing (AREA)
Abstract
The invention discloses a ball turning and bladder loading integrated machine which comprises a base, a portal frame, a ball turning ring lifting cylinder, a ball turning ring bottom plate, a ball turning ring supporting bar, a ball turning ring, a bladder loading ejector rod, a ball nozzle positioning needle, a ball pressing bladder plate, a ball pressing bladder ring, a bladder loading cylinder, a ball turning ejector rod, a first electromagnetic valve, a second electromagnetic valve, a bladder loading control switch and a ball turning control switch.
Description
Technical Field
The invention relates to the technical field of ball product production equipment, in particular to a ball bladder turning integrated machine.
Background
The traditional bladder turning process comprises the following steps: (1) spraying lubricant into the ball cover; (2) The hand-held ejector rod is aligned with the center of the spherical shell, and then the spherical shell is gripped by two hands to be forcibly sleeved and slid downwards, so that the spherical shell is turned back to the front from the back; (3) Breaking off the spherical shell, and exposing a ball nozzle hole piece at the opening of the spherical shell; (4) brushing glue on the ball nozzle leather sheet; (5) brushing the ball mouth part of the ball head of the ball bladder; (6) Manually inserting a needle into a ball nozzle of the ball bladder, wherein the other end of the needle is aligned with a ball nozzle hole of a ball nozzle hole sheet, so that the ball nozzle part of the ball bladder is opposite to the ball nozzle skin sheet; (7) The ball mouth part of the ball head of the ball bladder is pressed with the ball mouth leather sheet by hand force to firmly adhere the ball mouth leather sheet; (8) After the ball bladder is firmly adhered, the ball bladder is plugged into the ball shell, and the bladder filling process is completed. However, this process has the following disadvantages: 1. the whole process is manually operated, the working procedures are complicated, the labor intensity of workers is increased, the production efficiency is low, and the production cost is increased; 2. the outer surface of the spherical shell is easy to be stained, and the spherical shell needs to be cleaned later; 3. is easy to be askew and easy to be chewed and fall down the liner, thereby reducing the quality of the product.
Disclosure of Invention
The invention aims to overcome the defects in the prior art and provide the ball turning and liner loading integrated machine which integrates the functions of ball turning and liner loading, is convenient to operate, occupies small space, can reduce the labor intensity of workers, reduces the cost, ensures that the produced product is not askew and liner is not dropped, ensures that the ball covers are clean, and greatly improves the product quality and the production efficiency.
In order to achieve the aim, the invention provides a ball turning and bladder loading integrated machine, which comprises a base, a portal frame, a ball turning ring lifting cylinder, a ball turning ring bottom plate, a ball turning ring supporting bar, a ball turning ring, a bladder loading ejector rod, a ball nozzle positioning needle, a bladder pressing plate, a ball pressing bladder ring, a bladder loading cylinder, a ball turning ejector rod, a first electromagnetic valve, a second electromagnetic valve, a bladder loading control switch and a ball turning control switch, wherein the portal frame is fixedly connected on the base, the ball turning ring lifting cylinder is longitudinally arranged at the lower beam of the portal frame upwards, a piston rod of the ball turning ring lifting cylinder is connected with the ball turning ring bottom plate above the lower beam of the portal frame, the ball turning ring is horizontally arranged and is arranged on the ball turning ring bottom plate through the ball turning ring supporting bar, the bladder loading ejector rod is fixedly connected to the top of the lower beam of the portal frame, the bladder loading ejector rod is positioned in the inner ring area of the ball turning ring, the ball mouth positioning needle is arranged at the middle position of the top of the bladder mounting ejector rod, the bladder mounting air cylinder is downwards and longitudinally arranged at the top of the upper cross beam of the portal frame, the piston rod of the bladder mounting air cylinder is connected with a bladder pressing plate positioned above the bladder pressing ring, the bladder pressing plate is penetrated with a bladder mounting ejector rod penetrating hole, the bladder pressing ring is arranged at the bottom of the bladder pressing plate and corresponds to the position of the bladder pressing ejector rod penetrating hole, the bladder pressing ejector rod is longitudinally arranged at the bottom of the upper cross beam of the portal frame and is aligned with the bladder pressing ring and the bladder pressing ejector rod penetrating hole of the bladder pressing plate, the bladder pressing ejector rod can penetrate through the bladder pressing ejector rod penetrating hole, the bladder pressing ring and the bladder pressing ring of the bladder pressing plate, the first electromagnetic valve is connected with the bladder pressing ring lifting air cylinder through an air pipe, the second electromagnetic valve is connected with the bladder mounting air cylinder through another air pipe, the first electromagnetic valve is electrically connected with the bladder pressing control switch through an electric wire, the second electromagnetic valve is electrically connected with the liner-loading control switch through another electric wire.
As a preferable implementation mode, lifting guide rods are respectively arranged on two sides of the ball pressing bladder plate, and the upper ends of the lifting guide rods penetrate through an upper cross beam of the portal frame.
As a preferable implementation mode, the ball turning ring bottom plate is arranged in a U shape, two ball turning ring lifting cylinders are arranged, and piston rods of the two ball turning ring lifting cylinders are respectively connected with two ends of the U-shaped ball turning ring bottom plate.
As a preferable implementation mode, the bottom end of the flip top rod is arranged in a sphere shape.
As a preferred embodiment, three ball-turning ring support bars are provided.
As a preferable implementation mode, the liner loading control switch and the ball turning control switch are respectively arranged as foot switches, and the liner loading control switch and the ball turning control switch are respectively arranged on the base.
As a preferable implementation mode, a ball holding table positioned in front is arranged on the lower cross beam of the portal frame.
Compared with the prior art, the invention has the beneficial effects that:
the invention integrates the working procedures, integrates the functions of turning the ball shell and loading the bladder, adopts a robot to replace a human hand for operation, has very convenient operation, can reduce the number of workers and the labor intensity of the workers, improves the production efficiency, reduces the cost, has small occupied space of the machine, ensures that the produced product is not askew and does not fall off the bladder, has clean ball cover, greatly improves the product quality, is suitable for loading the bladder and turning the ball of ball products such as football, volleyball and the like of various types, and can meet the large-scale production requirements of enterprises.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic perspective view of a bladder-turning integrated machine;
FIG. 2 is a schematic diagram of a three-dimensional structure of a bladder-turning integrated machine;
FIG. 3 is a front view of the bladder-turning all-in-one machine;
FIG. 4 is an enlarged view of a partial structure of the bladder-turning all-in-one machine;
FIG. 5 is a schematic view of the ball shell being placed over the ball-turning ring and the bladder-loading ram and exposing the ball-tip positioning needle;
FIG. 6 is a schematic view of the ball nozzle of the bladder sleeved on the ball nozzle positioning needle;
fig. 7 is a schematic diagram of the bladder-turning machine with the ball casing turned.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is apparent that the described embodiments are some embodiments of the present invention, but not all embodiments of the present invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1 to 3, an embodiment of the present invention provides a ball turning and bladder loading integrated machine, which includes a base 1, a portal frame 2, a ball turning ring lifting cylinder 3, a ball turning ring bottom plate 4, a ball turning ring support bar 5, a ball turning ring 6, a bladder loading ejector rod 7, a ball nozzle positioning needle 8, a bladder pressing plate 9, a bladder pressing ring 10, a bladder loading cylinder 11, a ball turning ejector rod 12, a first electromagnetic valve 13, a second electromagnetic valve 14, a bladder loading control switch 15, a ball turning control switch 16, and other components, and the detailed description of each component of the embodiment is provided below with reference to the accompanying drawings.
The portal frame 2 is fixedly connected to the square base 1, an upper cross beam 22 is arranged at the top of the portal frame 2, and a lower cross beam 21 is arranged at a position, close to the middle, of the portal frame 2.
The two ball turning ring lifting cylinders 3 are arranged, the ball turning ring lifting cylinders 3 are longitudinally arranged at the lower beam 21 of the portal frame 2 upwards, the ball turning ring bottom plate 4 can be arranged in a U shape, the ball turning ring bottom plate 4 is positioned above the lower beam 21 of the portal frame 2, and piston rods (i.e. output shafts) of the two ball turning ring lifting cylinders 3 are respectively connected with two ends of the U-shaped ball turning ring bottom plate 4. The ball turning rings 6 are horizontally arranged and are arranged in a circle shape, the ball turning rings 6 are erected above the ball turning ring bottom plate 4 through ball turning ring supporting bars 5, and three ball turning ring supporting bars 5 can be arranged in a 'delta' -shaped mode. The ball turning ring lifting cylinder 3 can drive the ball turning ring 6 on the ball turning ring bottom plate 4 to move up and down.
As shown in fig. 4, the liner loading ejector rod 7 is fixedly connected to the top of the lower beam 21 of the portal frame 2, the liner loading ejector rod 7 is located in the middle area of the U-shaped ball turning ring bottom plate 4, the upper end of the liner loading ejector rod 7 is located in the inner ring area of the ball turning ring 6, and the ball nozzle positioning needle 8 is installed in the middle position of the top of the liner loading ejector rod 7.
The bladder-loading cylinder 11 is longitudinally installed at the top of the upper cross beam 22 of the portal frame 2 downwards, a piston rod (i.e. an output shaft) of the bladder-loading cylinder 11 is connected with the bladder-pressing plate 9 positioned above the ball-turning ring 6, the bladder-loading cylinder 11 can drive the bladder-pressing plate 9 to move up and down, the ball-pressing plate 9 is penetrated with a ball-turning ejector rod penetrating hole 91, the bladder-pressing ring 10 is installed at the bottom of the bladder-pressing plate 9 and corresponds to the position of the ball-turning ejector rod penetrating hole 91, i.e. the central hole of the bladder-pressing ring 10 is communicated with the ball-turning ejector rod penetrating hole 91 in an aligned manner. Wherein, the ball bladder pressing ring 10 can press the ball head and the ball mouth part of the ball bladder and the ball mouth leather sheet, so that the glue on the ball head and the ball mouth leather sheet can be opposite to each other. In addition, the ball pressing bladder ring 10 is arranged in a circular shape, and can be used for avoiding positions with the ball nozzle positioning needle 8 and the ball nozzle of the bladder.
In order to stabilize the lifting operation of the bladder pressing plate 9, the two sides of the bladder pressing plate 9 may be respectively provided with lifting guide rods 17, and the upper ends of the lifting guide rods 17 pass through the upper cross beam 22 of the portal frame 2.
The ball-turning ejector rod 12 is longitudinally and fixedly arranged at the bottom of the upper cross beam 22 of the portal frame 2 and is aligned with the ball-turning ejector rod penetrating hole 91 of the ball-pressing bladder plate 9 and the ball-pressing bladder ring 10, and the ball-turning ejector rod 12 can penetrate through the ball-turning ejector rod penetrating hole 91 of the ball-pressing bladder plate 9, the ball-pressing bladder ring 10 and the ball-turning ring 6. Preferably, the bottom end of the flip top rod 12 may be provided in a sphere shape, which is adapted to the shape of the spherical shell.
The first electromagnetic valve 13 is connected with the ball turning ring lifting cylinder 3 through an air pipe, the second electromagnetic valve 14 is connected with the liner filling cylinder 11 through another air pipe, the first electromagnetic valve 13 is electrically connected with the ball turning control switch 16 through an electric wire, and the second electromagnetic valve 14 is electrically connected with the liner filling control switch 15 through another electric wire.
In particular, for convenience of operation, the bladder-holding control switch 15 and the ball-turning control switch 16 may be preferably provided as foot switches, respectively, and the bladder-holding control switch 15 and the ball-turning control switch 16 are mounted on the base 1, respectively. Of course, in other embodiments, the bladder control switch 15 and the ball turning control switch 16 may be configured as a push button switch or other type of switch.
As shown in fig. 2, the lower beam 21 of the portal frame 2 may also be provided with a ball holding table 18 located in front, and the ball holding table 18 may be used for an operator to temporarily place a ball shell.
The operation flow of the bladder of the ball turnup provided by the invention is as follows:
1. brushing glue on the ball mouth leather sheet of the ball shell turned to the back surface and the ball mouth part of the ball bladder in advance;
2. the ball shell 01 is sleeved on the ball turning ring and the liner loading ejector rod by hands, and a ball nozzle positioning needle is exposed at a ball nozzle hole of the ball nozzle leather sheet (as shown in figure 5);
3. the ball mouth of the ball bladder is sleeved on the ball mouth positioning needle, so that the ball mouth of the ball bladder can be aligned with the ball mouth hole of the ball mouth leather sheet (shown in figure 6);
4. the bladder pressing ring on the bladder pressing plate is driven by the bladder pressing cylinder to move downwards to press the bladder, so that the ball mouth leather sheet of the ball shell and the glue on the ball mouth part of the ball bladder can be oppositely adhered, the bladder is pressed for four seconds, the bladder is completely loaded, the bladder loading control switch is loosened, and the bladder loading air pressure is loosened;
5. the ball turning control switch is stepped on by foot, the ball turning ring lifting cylinder drives the ball shell with the bladder filled on the ball turning ring to move upwards, the ball turning ejector rod can be contacted with the ball shell and continuously ascend, and the ball turning ejector rod can push the ball shell downwards towards the inside of the ball turning ring, so that the ball turning of the ball shell is realized (as shown in figure 7);
6. taking out the product after the ball is turned over and loaded with the bladder, and loosening the ball turning over control switch.
In summary, the invention integrates the working procedures, integrates the functions of turning the ball shell and loading the bladder, adopts the robot to replace the manual operation, has very convenient operation, can reduce the number of workers and the labor intensity of the workers, improves the production efficiency, reduces the cost, has small occupied space of the machine, ensures that the produced products are not askew and loose in bladder, has clean ball covers, greatly improves the product quality, is suitable for loading the bladder and turning the ball of ball products such as football, volleyball and the like in various models, and can meet the large-scale production requirements of enterprises.
The above examples are preferred embodiments of the present invention, but the embodiments of the present invention are not limited to the above examples, and any other changes, modifications, substitutions, combinations, and simplifications that do not depart from the spirit and principle of the present invention should be made in the equivalent manner, and the embodiments are included in the protection scope of the present invention.
Claims (7)
1. The utility model provides a turn over ball dress courage all-in-one which characterized in that: comprises a base, a portal frame, a ball turning ring lifting cylinder, a ball turning ring bottom plate, a ball turning ring supporting bar, a ball turning ring, a ball mounting ejector rod, a ball nozzle positioning needle, a ball pressing liner plate, a ball pressing liner ring, a ball mounting cylinder, a ball turning ejector rod, a first electromagnetic valve, a second electromagnetic valve, a ball mounting control switch and a ball turning control switch, wherein the portal frame is fixedly connected to the base, the ball turning ring lifting cylinder is longitudinally arranged at the lower beam of the portal frame upwards, a piston rod of the ball turning ring lifting cylinder is connected with the ball turning ring bottom plate above the lower beam of the portal frame, the ball turning ring is horizontally arranged and is arranged on the ball turning ring bottom plate through the ball turning ring supporting bar, the ball mounting ejector rod is fixedly connected to the top of the lower beam of the portal frame, the ball mounting ejector rod is positioned in the inner ring area of the ball turning ring, the ball nozzle positioning needle is arranged at the middle position of the top of the ball mounting ejector rod, the bladder-mounting cylinder is longitudinally arranged at the top of an upper cross beam of the portal frame downwards, a piston rod of the bladder-mounting cylinder is connected with a bladder-pressing plate positioned above the bladder-pressing ring, a bladder-pressing rod penetrating hole penetrates through the bladder-pressing plate, the bladder-pressing ring is arranged at the bottom of the bladder-pressing plate and corresponds to the position of the bladder-pressing rod penetrating hole, the bladder-pressing rod is longitudinally arranged at the bottom of the upper cross beam of the portal frame and is aligned with the bladder-pressing rod penetrating hole and the bladder-pressing ring of the bladder-pressing plate, the bladder-pressing rod can penetrate through the bladder-pressing rod penetrating hole, the bladder-pressing ring and the bladder-pressing ring of the bladder-pressing plate, the first electromagnetic valve is connected with the bladder-pressing ring lifting cylinder through an air pipe, the second electromagnetic valve is connected with the bladder-mounting cylinder through another air pipe, the first electromagnetic valve is electrically connected with the bladder-pressing control switch through an electric wire, the second electromagnetic valve is electrically connected with the liner-loading control switch through another electric wire.
2. The bladder-turning all-in-one machine according to claim 1, wherein: lifting guide rods are respectively arranged on two sides of the ball pressing bladder plate, and the upper ends of the lifting guide rods penetrate through an upper cross beam of the portal frame.
3. The bladder-turning all-in-one machine according to claim 1, wherein: the ball turning ring bottom plate is arranged in a U shape, two ball turning ring lifting cylinders are arranged, and piston rods of the two ball turning ring lifting cylinders are respectively connected with two ends of the U-shaped ball turning ring bottom plate.
4. The bladder-turning all-in-one machine according to claim 1, wherein: the bottom end of the ball-turning ejector rod is arranged in a sphere shape.
5. A ball-turning and bladder-loading integrated machine according to claim 1 or 3, characterized in that: three ball turning ring support bars are arranged.
6. The bladder-turning all-in-one machine according to claim 1, wherein: the liner loading control switch and the ball turning control switch are respectively arranged as foot switches, and are respectively arranged on the base.
7. The bladder-turning all-in-one machine according to claim 1, wherein: the lower cross beam of the portal frame is provided with a ball holding table positioned in front.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910066119.1A CN109675267B (en) | 2019-01-24 | 2019-01-24 | Ball turning and bladder loading integrated machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910066119.1A CN109675267B (en) | 2019-01-24 | 2019-01-24 | Ball turning and bladder loading integrated machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109675267A CN109675267A (en) | 2019-04-26 |
| CN109675267B true CN109675267B (en) | 2023-11-14 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910066119.1A Active CN109675267B (en) | 2019-01-24 | 2019-01-24 | Ball turning and bladder loading integrated machine |
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| Country | Link |
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| CN (1) | CN109675267B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113827932B (en) * | 2021-10-26 | 2022-07-15 | 湖南航硕体育用品有限公司 | Ball machine is turned over to ball convenient to multi-angle is adjusted |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN204952130U (en) * | 2015-09-25 | 2016-01-13 | 广西乐球体育用品有限公司 | Novel ball machine turns over |
| KR101731100B1 (en) * | 2016-12-02 | 2017-04-28 | 유한회사 싸카 | Shaping machinne for pattern of Soccer Ball |
| CN207085222U (en) * | 2017-06-13 | 2018-03-13 | 安徽师范大学 | It is a kind of that there is the ball epidermis bracing means for improving basketball circularity |
| CN209714198U (en) * | 2019-01-24 | 2019-12-03 | 高州市荣成体育用品有限公司 | Turn over ball dress gallbladder all-in-one machine |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI457162B (en) * | 2012-02-15 | 2014-10-21 | San Fang Chemical Industry Co | Ball shaped product and method for making the same |
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2019
- 2019-01-24 CN CN201910066119.1A patent/CN109675267B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN204952130U (en) * | 2015-09-25 | 2016-01-13 | 广西乐球体育用品有限公司 | Novel ball machine turns over |
| KR101731100B1 (en) * | 2016-12-02 | 2017-04-28 | 유한회사 싸카 | Shaping machinne for pattern of Soccer Ball |
| CN207085222U (en) * | 2017-06-13 | 2018-03-13 | 安徽师范大学 | It is a kind of that there is the ball epidermis bracing means for improving basketball circularity |
| CN209714198U (en) * | 2019-01-24 | 2019-12-03 | 高州市荣成体育用品有限公司 | Turn over ball dress gallbladder all-in-one machine |
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| Publication number | Publication date |
|---|---|
| CN109675267A (en) | 2019-04-26 |
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Denomination of invention: Flipping ball and gallbladder integrated machine Granted publication date: 20231114 Pledgee: Industrial and Commercial Bank of China Limited Gaozhou Sub branch Pledgor: GAOZHOU RONGCHENG SPORTING GOODS Co.,Ltd. Registration number: Y2024980005270 |