CN201404962Y - Ten-die tungsten and molybdenum wire drawing machine - Google Patents
Ten-die tungsten and molybdenum wire drawing machine Download PDFInfo
- Publication number
- CN201404962Y CN201404962Y CN2009200932373U CN200920093237U CN201404962Y CN 201404962 Y CN201404962 Y CN 201404962Y CN 2009200932373 U CN2009200932373 U CN 2009200932373U CN 200920093237 U CN200920093237 U CN 200920093237U CN 201404962 Y CN201404962 Y CN 201404962Y
- Authority
- CN
- China
- Prior art keywords
- cone pulley
- main body
- wire drawing
- temperature
- mould
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Images
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The utility model relates to a ten-die tungsten and molybdenum wire drawing machine which comprises a speed regulating frequency converter, a driving motor, a cycloidal pin speed reducer, a pay-off wheel, a drive sprocket wheel, a take-up wheel, a ceramic cone pulley, an automatic temperature control die carrier, a main heating furnace with adjustable temperature, a graphite milk tank and a rear driving cone pulley, wherein the main driving ceramic cone pulley can adjust the speed in a way of stepless speed regulation, and the temperature of flame of each flame heating tube on the main heatingfurnace with adjustable temperature can be set into the structural form of separate regulation; furthermore, the ten-die tungsten and molybdenum wire drawing machine has the advantages of high production efficiency, short period, automatic temperature control and rise of dies, stepless regulation of driving linear velocity, no need of repeatedly repairing for the wire drawing cone pulley, stableproduct quality and the like.
Description
Technical field
The utility model relates to a kind of tungsten wire-drawing equipment, a kind of specifically ten mould tungsten wire drawing machinees.
Background technology
The tungsten wire drawing machine is a special equipment of producing tungsten filament and molybdenum filament, and existing tungsten wire drawing machine (five moulds) makes it have many shortcoming and defect owing to its structure is unreasonable, is in particular in:
1, can only draw five moulds in the each pulling process of original wire drawing machine at most, production efficiency is low; Drawing the 92mg/200mm semi-finished product needs two road train numbers to finish, and the first road train number is moved 174.5mg/200mm (φ 0.24) to, second operation work 92mg/200mm (φ 0.175), and the production cycle is long.
2, the wire drawing machine mould is heated and is finished by fire heating mould bases, and the size of the actual temperature of mould, fire combustion detect by an unaided eye by the operator fully and adjust, and everyone range estimation temperature error is very big, will directly influence the quality of product like this.
3, the drive wire speed of five mould wire drawing machinees can not be adjusted, and is fixed on 45m/min, does not guarantee to draw the technological requirement of various products of different specifications, easily produces the phenomenon of diameter inequality, influences user's normal use, and the operator also is not easy to operation.
4, existing five mould tungsten wire drawing machinees are because a temperature control is adopted in the unified adjustment of the flame temperature of heating furnace, so cause the error of temperature big, so energy resource consumption is big, production efficiency is low, and the quality of production cost height, product can't guarantee.
5, employed front wheel driving wiredrawing step pulley is the structure that adopts steel in the existing tungsten wire-drawing equipment, quick abrasion, a new steel cone pulley can only use one month, cone pulley after the wearing and tearing needs to repair again, could continue after the replacing to use, new steel cone pulley can only be repaired at most and just can't repair for 6-7 time and scrap, so just bring a lot of troubles to the operator, increased cost of processing, caused the waste of parts, simultaneously groove occurred, so damage has to a certain degree also been brought on the surface of the tungsten silk material processed because this steel cone pulley is easy to wearing and tearing, thereby influence the quality of product, influence ordinary production.
Summary of the invention
The purpose of this utility model be to provide that a kind of production efficiency height, cycle are short, mould is temperature automatically controlledly heated, but drive wire speed step-less adjustment, wiredrawing step pulley do not need to repair repeatedly, ten mould tungsten wire drawing machinees of constant product quality.
The purpose of this utility model is to realize like this, this ten moulds tungsten wire drawing machine comprises the speed governing frequency converter, drive motors, cycloid pin reductor, actinobacillus wheel, drive sprocket, take-up pulley, the pottery cone pulley, temperature automatically controlled mould bases, but temperature adjustment master heating furnace, the aquadag groove, the rear drive cone pulley, described speed governing frequency converter is connected with drive motors, between ceramic cone pulley and drive motors, be provided with cycloid pin reductor, between ceramic cone pulley and rear drive cone pulley, be disposed with temperature automatically controlled mould bases, but temperature adjustment master heating furnace, the aquadag groove, tungsten filament or molybdenum filament twine between ceramic cone pulley and rear drive cone pulley repeatedly, and through temperature automatically controlled mould bases, but temperature adjustment master heating furnace, be arranged on behind the aquadag groove between actinobacillus wheel and the take-up pulley.
Described ceramic cone pulley adopts the mode governing speed of stepless speed regulation, it comprises ceramic cone pulley main body, steel bushing, described ceramic cone pulley main body is arranged on the outside of steel bushing, and ceramic cone pulley main body is a stair-stepping pyramidal structure, and its each end difference bit strip is fluted.
Described temperature automatically controlled mould bases comprises mould, mould bases main body, electrically heated rod, thermocouple, temperature indicator, wherein a plurality of moulds are arranged on the mould bases main body, electrically heated rod is arranged in the mould bases main body endoporus, and thermocouple is arranged on the mould bases main body, and temperature indicator is electrically connected with thermocouple.
But described temperature adjustment master heating furnace comprises body of heater, bell, flame heat boiler tube, mixed gas supply pipe, described a plurality of flame heat boiler tube is arranged on the body of heater, each flame heat boiler tube of correspondence is provided with a plurality of mixed gas supply pipes below the flame heat boiler tube, all have the control valve of regulating flame temperature above the mixed gas supply pipe at each, on body of heater, be provided with bell.
The utlity model has following advantage:
1, the utility model only increases a cycloid pin reductor under the situation that does not change original wire-drawing equipment power of motor (0.75KW), can once finish the inferior processing capacity of ten moulds.Connect the tungsten bar of φ 0.39, one car draws ten moulds, is worked into 92mg/200mm and makes production efficiency improve 1 times, and the production cycle shortens 1 times, reduces 1 times of power consumption.1 ten die drawing silk every day (being called for short ten mould machines) but machine than five mould machine saves energy 0.75kw.h * 24=18kw.h, and reached the requirement of production technology fully.
2, the fire of original five mould machine moulds heating makes the electrical heating of ten mould machines into, and Mo Wen can make automatically, thermoelectric corner thermometric, and temperature controller is temperature automatically controlled, and it is temperature required to reach technology, error ± 1 ℃.Operate intuitive and convenient, improved the crudy of silk material.
3, ten mould machines of the present utility model install the frequency converter of 0.75KW additional; the ceramic cone pulley that drives on the Zhu Zhou Roll tube can stepless speed regulation; any selection of linear velocity 0-50m/min and speed are steady; guaranteed that this operation draws the quality requirement of products of different specifications; a phenomenon that contracts of having stopped to cause for the silk material because of linear velocity is non-adjustable occurs, and has satisfied user's requirement.
4, the utility model will all be provided with the control valve of regulating flame temperature on each the flame heat boiler tube on the main heating furnace, so overcome the deficiency that there is error in temperature control of existing five mould wire drawing machinees, save the energy more, the temperature range that has guaranteed the middle operation of drawing process is accurate, has improved the quality of product.
Description of drawings
Fig. 1 is ten mould tungsten wire drawing machine overall structure schematic diagrames.
Fig. 2,3 is the utility model pottery cone pulley structure schematic diagram.
Fig. 4 is the another kind of embodiment structural representation of utility model pottery cone pulley.
Fig. 5 is the temperature automatically controlled mould bases A-A of a utility model face cut-away view.
But Fig. 6 is a utility model temperature adjustment master heating furnace overall structure schematic diagram.
Fig. 7 is but that utility model temperature adjustment master heating furnace A is to the structure perspective view.
The specific embodiment
Shown in accompanying drawing 1: this tungsten wire drawing machine comprises speed governing frequency converter 1, drive motors 2, cycloid pin reductor 3, actinobacillus wheel 4, drive sprocket 5, take-up pulley 6, pottery cone pulley 7, temperature automatically controlled mould bases 8, but temperature adjustment master heating furnace 9, aquadag groove 10, rear drive cone pulley 11, described speed governing frequency converter 1 is connected with drive motors 2, between ceramic cone pulley 7 and drive motors 2, be provided with cycloid pin reductor 3, between ceramic cone pulley 7 and rear drive cone pulley 11, be disposed with temperature automatically controlled mould bases 8, but temperature adjustment master heating furnace 9, aquadag groove 10, tungsten filament or molybdenum filament 12 twine between ceramic cone pulley 7 and rear drive cone pulley 11 repeatedly, and through temperature automatically controlled mould bases 8, but temperature adjustment master heating furnace 9, be arranged on behind the aquadag groove 10 between actinobacillus wheel 4 and the take-up pulley 6.
Shown in accompanying drawing 2,3: described ceramic cone pulley 7 adopts the mode governing speed of stepless speed regulation, it comprises ceramic cone pulley main body 13, steel bushing 14, described ceramic cone pulley main body 13 is arranged on the outside of steel bushing 14, pottery cone pulley main body 13 is stair-stepping pyramidal structures, its each end difference bit strip fluted 15.
Shown in accompanying drawing 4: described ceramic cone pulley main body 13 can also be made the version of integral type with steel bushing 14, at the surface of ceramic cone pulley main body 13 spraying one deck ceramic structure layer 26.
Shown in accompanying drawing 1,5: described temperature automatically controlled mould bases comprises mould 16, mould bases main body 17, electrically heated rod 18, thermocouple 19, temperature indicator 20, wherein a plurality of moulds 16 are arranged on the mould bases main body 17, electrically heated rod 18 is arranged in mould bases main body 17 endoporus, thermocouple 19 is arranged on the mould bases main body 17, and temperature indicator 20 is electrically connected with thermocouple 19.
Shown in accompanying drawing 6,7: but described temperature adjustment master heating furnace 9 comprises body of heater 21, bell 22, flame heat boiler tube 23, mixed gas supply pipe 24, described a plurality of flame heat boiler tube 23 is arranged on the body of heater 21, each flame heat boiler tube 23 of correspondence is provided with a plurality of mixed gas supply pipes 24 below flame heat boiler tube 23, all have the control valve 25 of regulating flame temperature above the mixed gas supply pipe 24 at each, on body of heater 21, be provided with bell 22.
Process is that tungsten filament or molybdenum filament are drawn from actinobacillus wheel, but pass through the flame heat pipe A on the aquadag groove temperature adjustment master heating furnace, the mould on the temperature automatically controlled mould bases successively, be connected to the rear drive cone pulley around ceramic one week of cone pulley then, finish drawing process one time; Finish the tungsten filament of a wire drawing or molybdenum filament around the rear drive cone pulley after one week, but pass through the flame heat pipe B on the aquadag groove temperature adjustment master heating furnace, the mould on the temperature automatically controlled mould bases more successively, be connected to the rear drive cone pulley around ceramic one week of cone pulley then, finish drawing process for the second time; Repeatedly pass through flame heat pipe C, D, E, F, G, H, R, J on the aquadag groove temperature adjustment master heating furnace but go round and begin again like this, the mould on the temperature automatically controlled mould bases is finished drawing process more than ten time, at last tungsten filament or molybdenum filament is received take-up pulley.
But the flame temperature of each the flame heat pipe on the described temperature adjustment master heating furnace is adjustable separately, and wherein the flame temperature of each flame heat pipe is: A:950 ℃ ± 50 ℃, B:920 ℃ ± 50 ℃, C:900 ℃ ± 50 ℃, D:880 ℃ ± 50 ℃, E:860 ℃ ± 50 ℃, F:840 ℃ ± 50 ℃, G:820 ℃ ± 50 ℃, H:800 ℃ ± 50 ℃, R:780 ℃ ± 50 ℃, J:760 ℃ ± ℃.
Claims (4)
1, a kind of ten mould tungsten wire drawing machinees, it is characterized in that: this wire drawing machine comprises speed governing frequency converter (1), drive motors (2), cycloid pin reductor (3), actinobacillus wheel (4), drive sprocket (5), take-up pulley (6), pottery cone pulley (7), temperature automatically controlled mould bases (8), but temperature adjustment master heating furnace (9), aquadag groove (10), rear drive cone pulley (11), described speed governing frequency converter (1) is connected with drive motors (2), between ceramic cone pulley (7) and drive motors (2), be provided with cycloid pin reductor (3), between ceramic cone pulley (7) and rear drive cone pulley (11), be disposed with temperature automatically controlled mould bases (8), but temperature adjustment master heating furnace (9), aquadag groove (10), tungsten filament or molybdenum filament (12) twine between ceramic cone pulley (7) and rear drive cone pulley (11) repeatedly, and through temperature automatically controlled mould bases (8), but temperature adjustment master heating furnace (9), be arranged on behind the aquadag groove (10) between actinobacillus wheel (4) and the take-up pulley (6).
2, a kind of ten mould tungsten wire drawing machinees according to claim 1, it is characterized in that: described ceramic cone pulley (7) comprises ceramic cone pulley main body (13), steel bushing (14), described ceramic cone pulley main body (13) is arranged on the outside of steel bushing (14), pottery cone pulley main body (13) is a stair-stepping pyramidal structure, its each end difference bit strip fluted (15); Described ceramic cone pulley main body (13) can also be made the version of integral type with steel bushing (14), at the surface of ceramic cone pulley main body (13) spraying one deck ceramic structure layer (26).
3, a kind of ten mould tungsten wire drawing machinees according to claim 1, it is characterized in that: described temperature automatically controlled mould bases comprises mould (16), mould bases main body (17), electrically heated rod (18), thermocouple (19), temperature indicator (20), wherein a plurality of moulds (16) are arranged on the mould bases main body (17), electrically heated rod (18) is arranged in mould bases main body (17) endoporus, thermocouple (19) is arranged on the mould bases main body (17), and temperature indicator (20) is electrically connected with thermocouple (19).
4, a kind of ten mould tungsten wire drawing machinees according to claim 1, it is characterized in that: but described temperature adjustment master heating furnace (9) comprises body of heater (21), bell (22), flame heat boiler tube (23), mixed gas supply pipe (24), described a plurality of flame heat boiler tubes (23) are arranged on the body of heater (21), each flame heat boiler tube (23) of correspondence is provided with a plurality of mixed gas supply pipes (24) below flame heat boiler tube (23), all have the control valve (25) of regulating flame temperature above the mixed gas supply pipe (24) at each, on body of heater (21), be provided with bell (22).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009200932373U CN201404962Y (en) | 2009-03-20 | 2009-03-20 | Ten-die tungsten and molybdenum wire drawing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009200932373U CN201404962Y (en) | 2009-03-20 | 2009-03-20 | Ten-die tungsten and molybdenum wire drawing machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201404962Y true CN201404962Y (en) | 2010-02-17 |
Family
ID=41675882
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009200932373U Expired - Fee Related CN201404962Y (en) | 2009-03-20 | 2009-03-20 | Ten-die tungsten and molybdenum wire drawing machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201404962Y (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103345811A (en) * | 2013-07-10 | 2013-10-09 | 恒亚电工(昆山)有限公司 | Bare wire alarm device for pay-out stand |
| CN105935704A (en) * | 2016-06-29 | 2016-09-14 | 江苏鸿诚金属制品股份有限公司 | Improved metal wire drawing machine |
| CN110883119A (en) * | 2019-12-18 | 2020-03-17 | 江苏奇鹰电线电缆有限公司 | Multi-head high-speed wire drawing machine |
| CN111185487A (en) * | 2020-01-14 | 2020-05-22 | 北京工业大学 | Drawing process method for wire-cutting molybdenum wire |
| CN113770185A (en) * | 2021-09-14 | 2021-12-10 | 江苏弘亚钨钼科技有限公司 | Ten-die wire drawing machine convenient to replace wire drawing structure |
-
2009
- 2009-03-20 CN CN2009200932373U patent/CN201404962Y/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103345811A (en) * | 2013-07-10 | 2013-10-09 | 恒亚电工(昆山)有限公司 | Bare wire alarm device for pay-out stand |
| CN105935704A (en) * | 2016-06-29 | 2016-09-14 | 江苏鸿诚金属制品股份有限公司 | Improved metal wire drawing machine |
| CN110883119A (en) * | 2019-12-18 | 2020-03-17 | 江苏奇鹰电线电缆有限公司 | Multi-head high-speed wire drawing machine |
| CN111185487A (en) * | 2020-01-14 | 2020-05-22 | 北京工业大学 | Drawing process method for wire-cutting molybdenum wire |
| CN113770185A (en) * | 2021-09-14 | 2021-12-10 | 江苏弘亚钨钼科技有限公司 | Ten-die wire drawing machine convenient to replace wire drawing structure |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN101837381B (en) | Novel technique of tungsten-molybdenum wire drawing and wire drawing device thereof | |
| CN201404962Y (en) | Ten-die tungsten and molybdenum wire drawing machine | |
| CN102489639B (en) | Fine-grain roll-forming method for large annular piece made of high alloy steel | |
| CN104971954A (en) | High-speed high-stability large and medium drawing machine for copper conductor | |
| CN101590588A (en) | The production method of mechanical drive chain wheel | |
| CN108637031A (en) | A kind of mold preparing high-performance magnesium-alloy tubing | |
| CN103182457A (en) | High-speed spinning sealing process method for pipe port | |
| CN102133582A (en) | Mold/non-mode combined pulling process and device | |
| CN104174678B (en) | The continuous extruder that the plane of symmetry of big of die cavity of extension is vertical with extruding wheel axis | |
| CN102172658A (en) | Semitrailer integral axle tube extrusion moulding equipment and method | |
| CN101716614B (en) | Four-channel tapered die forming vertical continuous extrusion cladding method and equipment | |
| CN203750993U (en) | Integrated inclined and longitudinal rolling anchor rod rolling mill | |
| CN202701240U (en) | A double-position automatic hot forging forming machine for shouldered circular male die type products having diameters larger than D4 | |
| CN104174652A (en) | Equipment and technology for piercing and rolling anchor rod integrally | |
| CN201676908U (en) | Special rotating wire-drawing die for phi 5.08 and phi 5.33 high-carbon steel wires | |
| CN104148429A (en) | Seamless airtight aluminum pipe optical unit and manufacturing method thereof | |
| CN201669285U (en) | Twelve-mould tungsten wire drawing machine | |
| CN202683708U (en) | Molding device of metal spiral corrugated pipes | |
| CN103286291B (en) | Plate forming device | |
| CN101985140A (en) | Bending forming method and device for circular edge section | |
| CN104525814A (en) | Mold tooling for straight pipe forging stock for nuclear main pipe and forging method | |
| CN202123167U (en) | Automatic feeding device of forming machine for large corrugated tubes | |
| CN211542359U (en) | Novel MDO tensile structure | |
| CN206966334U (en) | Cable wire drawing machine with clutch wire drawing section | |
| CN106944555B (en) | A kind of hot press-formed apparatus for production line of short route and its production technology |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20100217 Termination date: 20110320 |