CN101837381B - Novel technique of tungsten-molybdenum wire drawing and wire drawing device thereof - Google Patents

Novel technique of tungsten-molybdenum wire drawing and wire drawing device thereof Download PDF

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Publication number
CN101837381B
CN101837381B CN 200910066657 CN200910066657A CN101837381B CN 101837381 B CN101837381 B CN 101837381B CN 200910066657 CN200910066657 CN 200910066657 CN 200910066657 A CN200910066657 A CN 200910066657A CN 101837381 B CN101837381 B CN 101837381B
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Prior art keywords
cone pulley
temperature
mould bases
tungsten
ceramic
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Expired - Fee Related
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CN 200910066657
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CN101837381A (en
Inventor
郭俊武
魏军
田亚川
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Xingda Jilin Molybdenum Industry Co., Ltd.
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Siping Xinyu Molybdenum Industry Co Ltd
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Abstract

The invention relates to a novel technique of tungsten-molybdenum wire drawing and a wire drawing device thereof, wherein the novel technique of tungsten-molybdenum wire drawing adjusts the speed of the main-driving ceramic cone pulley through stepless speed adjustment; the flame temperature of each flame heating pipe on the temperature adjustable main heating stove is designed into the structure which can be adjusted alone; the tungsten-molybdenum wire drawing device comprises a speed adjustment converter, a driving motor, a cycloidal reducer, a supply wheel, a driving chain wheel, a take-up wheel, a ceramic cone pulley, an automatic temperature controlling mould frame, a temperature adjustable main heating stove, a graphite milk groove, and a rear driving cone pulley. The invention has the advantage of high production efficiency, short cycle, automatic temperature control and heating of the mould, stepless adjustment of driving linear velocity, no need of repeated repair of wire drawing cone pulley and stable product quality.

Description

Tungsten wire drawing new technology and wire-drawing equipment thereof
Technical field
The present invention relates to a kind of tungsten wire drawing new technology, the invention still further relates to the special-purpose wire-drawing equipment of this drawing process.
Background technology
The tungsten wire drawing machine is the special equipment of producing tungsten filament and molybdenum filament, and existing tungsten wire drawing machine (five moulds) makes it have many shortcoming and defect owing to its structure is unreasonable, is in particular in:
1, can only draw five moulds in the each pulling process of original wire drawing machine at most, production efficiency is low; Drawing the 92mg/200mm semi-finished product needs two road train numbers to finish, and the first road train number is moved 174.5mg/200mm (φ 0.24) to, second operation work 92mg/200mm (φ 0.175), and the production cycle is long.
2, the wire drawing machine mould is heated and is finished by fire heating mould bases, and the size of the actual temperature of mould, fire combustion detect by an unaided eye to adjust by the operator fully, and everyone range estimation temperature error is very big, will directly influence the quality of product like this.
3, the drive wire speed of five mould wire drawing machinees can not be adjusted, and is fixed on 45m/min, does not guarantee to draw the technological requirement of various products of different specifications, easily produces the phenomenon of diameter inequality, influences user's normal use, and the operator also is not easy to operation.
4, existing five mould tungsten wire drawing machinees are because a temperature control is adopted in the unified adjustment of the flame temperature of heating furnace, so cause the error of temperature big, so energy resource consumption is big, production efficiency is low, and the quality of production cost height, product can't guarantee.
5, employed front wheel driving wiredrawing step pulley is the structure that adopts steel in the existing tungsten wire-drawing equipment, quick abrasion, a new steel cone pulley can only use one month, cone pulley after the wearing and tearing needs to repair again, could continue after the replacing to use, new steel cone pulley can only be repaired at most and just can't repair for 6-7 time and scrap, so just bring a lot of troubles to the operator, increased cost of processing, caused the waste of parts, simultaneously groove occurred because this steel cone pulley is easy to wearing and tearing, so damage has to a certain degree also been brought on the surface of the tungsten silk material processed, thereby influence the quality of product, influence ordinary production.
Summary of the invention
The objective of the invention is to provide that a kind of production efficiency height, cycle are short, mould is temperature automatically controlledly heated, but drive wire speed step-less adjustment, wiredrawing step pulley do not need to repair repeatedly, tungsten wire drawing new technology and the wire-drawing equipment thereof of constant product quality.
The object of the present invention is achieved like this, this tungsten wire-drawing equipment comprises the speed governing frequency converter, drive motors, cycloid pin reductor, actinobacillus wheel, drive sprocket, take-up pulley, the pottery cone pulley, temperature automatically controlled mould bases, but temperature adjustment master heating furnace, the aquadag groove, the rear drive cone pulley, described speed governing frequency converter is connected with drive motors, between ceramic cone pulley and drive motors, be provided with cycloid pin reductor, between ceramic cone pulley and rear drive cone pulley, be disposed with temperature automatically controlled mould bases, but temperature adjustment master heating furnace, the aquadag groove, tungsten filament or molybdenum filament twine between ceramic cone pulley and rear drive cone pulley repeatedly, and through temperature automatically controlled mould bases, but temperature adjustment master heating furnace, be arranged on behind the aquadag groove between actinobacillus wheel and the take-up pulley.
Described ceramic cone pulley adopts the mode governing speed of stepless speed regulation, it comprises ceramic cone pulley main body, steel bushing, described ceramic cone pulley main body is arranged on the outside of steel bushing, and ceramic cone pulley main body is a stair-stepping pyramidal structure, and its each end difference bit strip is fluted.
Described temperature automatically controlled mould bases comprises mould, mould bases main body, electrically heated rod, thermocouple, temperature indicator, wherein a plurality of moulds are arranged on the mould bases main body, electrically heated rod is arranged in the mould bases main body endoporus, and thermocouple is arranged on the mould bases main body, and temperature indicator is electrically connected with thermocouple.
But described temperature adjustment master heating furnace comprises body of heater, bell, flame heat boiler tube, mixed gas supply pipe, described a plurality of flame heat boiler tube is arranged on the body of heater, each flame heat boiler tube of correspondence is provided with a plurality of mixed gas supply pipes below the flame heat boiler tube, all have the control valve of regulating flame temperature above the mixed gas supply pipe at each, on body of heater, be provided with bell.
Process is that tungsten filament or molybdenum filament are drawn from actinobacillus wheel, but pass through the flame heat pipe A on the aquadag groove temperature adjustment master heating furnace, the mould on the temperature automatically controlled mould bases successively, be connected to the rear drive cone pulley around ceramic one week of cone pulley then, finish drawing process one time; Finish the tungsten filament of a wire drawing or molybdenum filament around the rear drive cone pulley after one week, but pass through the flame heat pipe B on the aquadag groove temperature adjustment master heating furnace, the mould on the temperature automatically controlled mould bases more successively, be connected to the rear drive cone pulley around ceramic one week of cone pulley then, finish drawing process for the second time; Repeatedly pass through flame heat pipe C, D, E, F, G, H, R, J on the aquadag groove temperature adjustment master heating furnace but go round and begin again like this, the mould on the temperature automatically controlled mould bases is finished drawing process more than ten time, at last tungsten filament or molybdenum filament is received take-up pulley.
But the flame temperature of each the flame heat pipe on the described temperature adjustment master heating furnace is adjustable separately, and wherein the flame temperature of each flame heat pipe is: A:950 ℃ ± 50 ℃, B:920 ℃ ± 50 ℃, C:900 ℃ ± 50 ℃, D:880 ℃ ± 50 ℃, E:860 ℃ ± 50 ℃, F:840 ℃ ± 50 ℃, G:820 ℃ ± 50 ℃, H:800 ℃ ± 50 ℃, R:780 ℃ ± 50 ℃, J:760 ℃ ± ℃.
The present invention has the following advantages:
1, the present invention only increases a cycloid pin reductor under the situation that does not change original wire-drawing equipment power of motor (0.75KW), can once finish the inferior processing capacity of ten moulds.Connect the tungsten bar of φ 0.39, one car draws ten moulds, is worked into 92mg/200mm and makes production efficiency improve 1 times, and the production cycle shortens 1 times, reduces 1 times of power consumption.1 ten die drawing silk every day (being called for short ten mould machines) but machine than five mould machine saves energy 0.75kw.h * 24=18kw.h, and reached the requirement of production technology fully.
2, the fire of original five mould machine moulds heating makes the electrical heating of ten mould machines into, and Mo Wen can make automatically, thermoelectric corner thermometric, and temperature controller is temperature automatically controlled, and it is temperature required to reach technology, error ± 1 ℃.Operate intuitive and convenient, improved the crudy of silk material.
3, ten mould machines of the present invention install the frequency converter of 0.75KW additional; the ceramic cone pulley that drives on the Zhu Zhou Roll tube can stepless speed regulation; the any selection of linear velocity 0-50m/min and speed are steady; guaranteed that this operation draws the quality requirement of products of different specifications; stopped to occur for the silk contracting silk phenomenon that material causes because linear velocity is non-adjustable, satisfied user's requirement.
4, the present invention will be provided with the control valve of regulating flame temperature on each the flame heat boiler tube on the main heating furnace, so overcome the deficiency that there is error in temperature control of existing five mould wire drawing machinees, save the energy more, the temperature range that has guaranteed the middle operation of drawing process is accurate, has improved the quality of product.
Description of drawings
Fig. 1 is tungsten wire-drawing equipment overall structure schematic diagram of the present invention.
Fig. 2,3 is the present invention's pottery cone pulley structure schematic diagram.
Fig. 4 is the another kind of embodiment structural representation of the present invention's pottery cone pulley.
Fig. 5 is the temperature automatically controlled mould bases A-A of the present invention face cut-away view.
But Fig. 6 is the present invention's temperature adjustment master heating furnace overall structure schematic diagram.
Fig. 7 is but that the present invention's temperature adjustment master heating furnace A is to the structure perspective view.
The specific embodiment
Shown in accompanying drawing 1: this tungsten wire-drawing equipment comprises speed governing frequency converter 1, drive motors 2, cycloid pin reductor 3, actinobacillus wheel 4, drive sprocket 5, take-up pulley 6, pottery cone pulley 7, temperature automatically controlled mould bases 8, but temperature adjustment master heating furnace 9, aquadag groove 10, rear drive cone pulley 11, described speed governing frequency converter 1 is connected with drive motors 2, between ceramic cone pulley 7 and drive motors 2, be provided with cycloid pin reductor 3, between ceramic cone pulley 7 and rear drive cone pulley 11, be disposed with temperature automatically controlled mould bases 8, but temperature adjustment master heating furnace 9, aquadag groove 10, tungsten filament or molybdenum filament 12 twine between ceramic cone pulley 7 and rear drive cone pulley 11 repeatedly, and through temperature automatically controlled mould bases 8, but temperature adjustment master heating furnace 9, be arranged on behind the aquadag groove 10 between actinobacillus wheel 4 and the take-up pulley 6.
Shown in accompanying drawing 2,3: described ceramic cone pulley 7 adopts the mode governing speed of stepless speed regulation, it comprises ceramic cone pulley main body 13, steel bushing 14, described ceramic cone pulley main body 13 is arranged on the outside of steel bushing 14, pottery cone pulley main body 13 is stair-stepping pyramidal structures, its each end difference bit strip fluted 15.
Shown in accompanying drawing 4: described ceramic cone pulley main body 13 can also be made the version of integral type with steel bushing 14, at the surface of ceramic cone pulley main body 13 spraying one deck ceramic structure layer 26.
Shown in accompanying drawing 1,5: described temperature automatically controlled mould bases comprises mould 16, mould bases main body 17, electrically heated rod 18, thermocouple 19, temperature indicator 20, wherein a plurality of moulds 16 are arranged on the mould bases main body 17, electrically heated rod 18 is arranged in mould bases main body 17 endoporus, thermocouple 19 is arranged on the mould bases main body 17, and temperature indicator 20 is electrically connected with thermocouple 19.
Shown in accompanying drawing 6,7: but described temperature adjustment master heating furnace 9 comprises body of heater 21, bell 22, flame heat boiler tube 23, mixed gas supply pipe 24, described a plurality of flame heat boiler tube 23 is arranged on the body of heater 21, each flame heat boiler tube 23 of correspondence is provided with a plurality of mixed gas supply pipes 24 below flame heat boiler tube 23, all have the control valve 25 of regulating flame temperature above the mixed gas supply pipe 24 at each, on body of heater 21, be provided with bell 22.
Process is that tungsten filament or molybdenum filament are drawn from actinobacillus wheel, but pass through the flame heat pipe A on the aquadag groove temperature adjustment master heating furnace, the mould on the temperature automatically controlled mould bases successively, be connected to the rear drive cone pulley around ceramic one week of cone pulley then, finish drawing process one time; Finish the tungsten filament of a wire drawing or molybdenum filament around the rear drive cone pulley after one week, but pass through the flame heat pipe B on the aquadag groove temperature adjustment master heating furnace, the mould on the temperature automatically controlled mould bases more successively, be connected to the rear drive cone pulley around ceramic one week of cone pulley then, finish drawing process for the second time; Repeatedly pass through flame heat pipe C, D, E, F, G, H, R, J on the aquadag groove temperature adjustment master heating furnace but go round and begin again like this, the mould on the temperature automatically controlled mould bases is finished drawing process more than ten time, at last tungsten filament or molybdenum filament is received take-up pulley.
But the flame temperature of each the flame heat pipe on the described temperature adjustment master heating furnace is adjustable separately, and wherein the flame temperature of each flame heat pipe is: A:950 ℃ ± 50 ℃, B:920 ℃ ± 50 ℃, C:900 ℃ ± 50 ℃, D:880 ℃ ± 50 ℃, E:860 ℃ ± 50 ℃, F:840 ℃ ± 50 ℃, G:820 ℃ ± 50 ℃, H:800 ℃ ± 50 ℃, R:780 ℃ ± 50 ℃, J:760 ℃ ± ℃.

Claims (6)

1. tungsten wire drawing new technology, it is characterized in that: this technical process is the mode governing speed that drives ceramic cone pulley employing stepless speed regulation with main, wherein tungsten filament or molybdenum filament are drawn from actinobacillus wheel, but pass through the flame heat pipe A on the aquadag groove temperature adjustment master heating furnace, the mould on the temperature automatically controlled mould bases successively, be connected to the rear drive cone pulley ceramic one week of cone pulley around main the driving then, finish drawing process one time; Finish the tungsten filament of a wire drawing or molybdenum filament around the rear drive cone pulley after one week, but pass through the flame heat pipe B on the aquadag groove temperature adjustment master heating furnace, the mould on the temperature automatically controlled mould bases more successively, be connected to the rear drive cone pulley ceramic one week of cone pulley around main the driving then, finish drawing process for the second time; Repeatedly pass through flame heat pipe C, D, E, F, G, H, R, J on the aquadag groove temperature adjustment master heating furnace but go round and begin again like this, the mould on the temperature automatically controlled mould bases is finished drawing process more than ten time, at last tungsten filament or molybdenum filament is received take-up pulley.
2. a kind of tungsten wire drawing new technology according to claim 1 is characterized in that: but the flame temperature of each the flame heat pipe on the described temperature adjustment master heating furnace is adjustable separately, and wherein the flame temperature of each flame heat pipe is:
A:950℃±50℃、 B:920℃±50℃、 C:900℃±50℃、
D:880℃±50℃、 E:860℃±50℃、 F:840℃±50℃、
G:820℃±50℃、 H:800℃±50℃、 R:780℃±50℃、
J:760℃。
3. tungsten wire-drawing equipment, it is characterized in that: this wire-drawing equipment comprises speed governing frequency converter (1), drive motors (2), cycloid pin reductor (3), actinobacillus wheel (4), drive sprocket (5), take-up pulley (6), the main ceramic cone pulley (7) that drives, temperature automatically controlled mould bases (8), but temperature adjustment master heating furnace (9), aquadag groove (10), rear drive cone pulley (11), described speed governing frequency converter (1) is connected with drive motors (2), be provided with cycloid pin reductor (3) main the driving between ceramic cone pulley (7) and the drive motors (2), be disposed with temperature automatically controlled mould bases (8) main the driving between ceramic cone pulley (7) and the rear drive cone pulley (11), but temperature adjustment master heating furnace (9), aquadag groove (10), tungsten filament or molybdenum filament (12) twine repeatedly main the driving between ceramic cone pulley (7) and the rear drive cone pulley (11), and through temperature automatically controlled mould bases (8), but temperature adjustment master heating furnace (9), be arranged on behind the aquadag groove (10) between actinobacillus wheel (4) and the take-up pulley (6).
4. a kind of tungsten wire-drawing equipment according to claim 3, it is characterized in that: the described main ceramic cone pulley (7) that drives comprises ceramic cone pulley main body (13), steel bushing (14), described ceramic cone pulley main body (13) is arranged on the outside of steel bushing (14), pottery cone pulley main body (13) is a stair-stepping pyramidal structure, its each end difference bit strip fluted (15).
5. a kind of tungsten wire-drawing equipment according to claim 3, it is characterized in that: described temperature automatically controlled mould bases comprises mould (16), mould bases main body (17), electrically heated rod (18), thermocouple (19), temperature indicator (20), wherein a plurality of moulds (16) are arranged on the mould bases main body (17), electrically heated rod (18) is arranged in mould bases main body (17) endoporus, thermocouple (19) is arranged on the mould bases main body (17), and temperature indicator (20) is electrically connected with thermocouple (19).
6. a kind of tungsten wire-drawing equipment according to claim 3, it is characterized in that: but described temperature adjustment master heating furnace (9) comprises body of heater (21), bell (22), flame heat boiler tube (23), mixed gas supply pipe (24), a plurality of described flame heat boiler tubes (23) are arranged on the body of heater (21), each flame heat boiler tube (23) of correspondence is provided with a mixed gas supply pipe (24) below flame heat boiler tube (23), all have the control valve (25) of regulating flame temperature above the mixed gas supply pipe (24) at each, on body of heater (21), be provided with bell (22).
CN 200910066657 2009-03-19 2009-03-19 Novel technique of tungsten-molybdenum wire drawing and wire drawing device thereof Expired - Fee Related CN101837381B (en)

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CN201147776Y (en) * 2007-12-29 2008-11-12 天津市蓟县胜利钨钼制品加工厂 Two-sided disc drawbench
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