CN201402059Y - Scrap steel preheating material basket rotary swinging mechanism in scrap steel preheating system of electric arc furnace - Google Patents
Scrap steel preheating material basket rotary swinging mechanism in scrap steel preheating system of electric arc furnace Download PDFInfo
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- CN201402059Y CN201402059Y CN2009200327380U CN200920032738U CN201402059Y CN 201402059 Y CN201402059 Y CN 201402059Y CN 2009200327380 U CN2009200327380 U CN 2009200327380U CN 200920032738 U CN200920032738 U CN 200920032738U CN 201402059 Y CN201402059 Y CN 201402059Y
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- material basket
- steel scrap
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- scrap steel
- water
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Abstract
The utility model relates to a scrap steel preheating material basket rotary swinging mechanism in a scrap steel preheating system of an electric arc furnace, which can effectively realize conversionof material basket stations and motion of a material basket in the vertical and horizontal directions. The scrap steel preheating material basket rotary swinging mechanism comprises a scrap steel preheating material basket rotary swinging mechanism which is respectively connected with scrap steel preheating material basket mechanisms by swinging supporting racks. The scrap steel preheating material basket mechanisms are arranged at the scrap steel receiving and preheating stations, the material basket rotary swinging mechanism comprises a rotary base which is connected with an operating platform of the electric arc furnace by a foundation bolt, a driving device is connected with a rotary rack, and the rotary rack is connected with the base by a rotary bearing; at the upper part, the rotaryrack is connected with the H-type swinging supporting rack and an oil cylinder thereof by pins; a power supply ring-shaped wire sliding device is arranged at the lower part of the rotary rack, a hydraulic station is arranged at the upper or side parts of the rotary rack, a winding mechanism is arranged on the rotary rack, the lower part of the H-type swinging rack which is connected with the rotary rack by the pin is fixed on the rotary rack, and a seat sleeve which is used for fixing a material basket trunnion is fixed at the top part of the H-type swinging rack.
Description
One, technical field:
The utility model relates to a kind of metallurgical equipment, especially relates to the steel scrap preheating material basket rotary oscillation mechanism in a kind of scrap steel preheating system for electric arc furnace, and it is suitable for the newly-built electric arc furnaces of various capacity, also is suitable for the technological transformation of existing electric arc furnaces simultaneously.
Two, background technology:
In the background technology, the high-temperature flue gas of electric furnace arrangement for producing steel discharging both at home and abroad or steel scrap preheating at present mainly contains following several mode:
| 1) | Electric arc furnaces the 4th hole | → | Expansion chamber+water-cooled flue | → | Deduster+chimney |
| 2) | Electric arc furnaces | → | Kuppe+roof cover | → | Deduster+chimney |
| 3) | Electric arc furnaces | → | Movable gas hood (dog house) | → | Deduster+chimney |
| 4) | Electric arc furnaces | → | The preheating of consteel horizontal flue steel scrap | → | Deduster+chimney |
| 5) | Electric arc furnaces | → | Shaft furnace (shaft furnace) steel scrap preheating | → | Deduster+chimney |
Wherein the 1st, 2,3 kind of form, the high-temperature flue gas of electric arc furnaces directly discharges, its physical chemistry heat directly enters atmosphere, is not utilized.
The 4th kind of form, equipment investment and factory building investment are very big, and occupation area of equipment is big, and maintenance of equipment work amount is big, and heat exchanger effectiveness is low, and pre-heat effect is undesirable, and equipment operating cost is also higher simultaneously.
The 5th kind of form, equipment investment, factory building are invested very big, and main building rail level absolute altitude is more higher, and equipment failure rate is higher, and maintenance load is big, and heat exchanger effectiveness and steel scrap pre-heat effect are relatively good.
The scrap preheater ubiquity of various types or equipment and factory building thereof investment at present is bigger than normal, and the preheating device effect is undesirable, the operating cost height; Perhaps pre-heat effect can, but factory building and equipment investment thereof are big, simultaneously equipment failure rate is higher.In a word, these steel scrap pre-heating devices all can't be implemented in the invest in the transformation of real estate that the high-temperature flue gas preheating scrap is carried out in existing old factory building workshop.
Three, utility model content:
The utility model provides the mechanism of the steel scrap preheating material basket rotary oscillation in a kind of scrap steel preheating system for electric arc furnace in order to solve the weak point in the above-mentioned background technology, and it can effectively realize expecting the conversion of basket station, realizes the motion of material basket vertical direction and horizontal direction.
For achieving the above object, the technical solution adopted in the utility model is:
Steel scrap preheating material basket rotary oscillation mechanism in a kind of scrap steel preheating system for electric arc furnace, it is characterized in that: comprise steel scrap preheating material basket rotary oscillation mechanism, material basket rotary oscillation mechanism by the swing bracing frame respectively be positioned at steel scrap and accept the steel scrap preheating material basket mechanism of station and steel scrap preheating station and be connected, material basket rotary oscillation mechanism comprises rotating base, rotating base is a high strength garden column type structure, link to each other by foundation bolt with the electric arc furnaces operating platform, drive unit is connected with swivel mount, swivel mount links to each other with base by swivel bearing, and connect with H type swing bracing frame and oil cylinder thereof by pin on top and to link, the swivel mount bottom is provided with the annular slick line device of power supply, swivel mount top or sidepiece are provided with Hydraulic Station, on the swivel mount and be provided with hoisting mechanism, H type swing span bottom and swivel mount are connected and fixed on swivel mount by pin, and the top is provided with the cover for seat of fixing material basket gudgeon.
Compared with prior art, the advantage and the effect that the utlity model has are as follows:
The utility model can effectively realize expecting the conversion of basket station, realizes the motion of material basket vertical direction and horizontal direction, and is simple in structure, easy to use, the reliability height.
Four, description of drawings:
Fig. 1 is the rotary oscillation structural scheme of mechanism;
Fig. 2 is the utility model technology floor plan;
Fig. 3 is technology facade layout drawing (preheating reaches and goes up material level);
Fig. 4 is technology facade layout drawing (pre-thermal potential cross section);
Schematic diagram when Fig. 5 opens for basket at the bottom of the steel scrap preheating material basket;
Fig. 6 is the schematic diagram when basket is closed at the bottom of the steel scrap preheating material basket;
Fig. 7 is the flue gas flow figure of scrap preheater;
Fig. 8 is the process chart of scrap preheater.
Among the figure, the 1-expansion chamber, 2-connects dust pelletizing system, 3-steel scrap preheating position, the 4-backwater, 5-send water, the 6-steel scrap is accepted the position, 7-EAF station, the general material basket of 8-steelshop, 9-sand seal swivel joint, 10-Γ type water-cooled flue, 11-Γ type water-cooled flue and pre-hot tap bracing frame, 12-H type swing bracing frame, 13-T type water-cooled flue, the pre-hot tap of 14-, 15-sand seal structure, 16-steel scrap preheating material basket mechanism, 17-material basket rotary oscillation mechanism, 18-steel scrap preheating material basket mechanism, the 19-water-cooling system, 20-advances backwater, 21-material basket water-cooled piece, 22-water-cooled framework is opened bell arrangement at the bottom of the 23-, open bell arrangement at the bottom of the 24-, 25-material basket water-cooled piece running gear, 26-water-cooled taper material feeding section, 27-connects flue, and the 28-steel scrap is accepted the position, 29-material basket cooling water flexible pipe, the pin of 30-H beam connects, the 31-hoisting mechanism, and 32-H type beam is put oil cylinder, the 33-swivel mount, 34-H type beam swivel bearing, 35-rotating base, 36-steel scrap preheating position, 37-preheating scrap high-temperature flue gas water-cooled flue, the 38-drive unit.
Five, the specific embodiment:
Referring to Fig. 1, material basket rotary oscillation mechanism is made up of rotating base 35, swivel bearing 34, drive unit 38, swivel mount 33, H type swing bracing frame 12 etc.Rotating base 35 links to each other by foundation bolt with the basis of electric arc furnaces operating platform, is the basis of the rotation of material basket, swing, and it is a high strength garden column type structure.Drive unit 38 possesses auto-lock function, by driving swivel mount 33 to realize the conversion of material basket station (steel scrap is accepted station, steel scrap preheating station, steel scrap adding station).Under the state of forced outage, realize the rotation of material basket by the manual plate wheel that is provided with.Swivel mount 33 links to each other with base 35 by swivel bearing 34, and links by 30 and two (or one) H types swing bracing frames 12 of pin connection and oil cylinder thereof on top.Swivel mount 33 is high strength components, and its underpart is provided with the annular slick line device of power supply simultaneously to satisfy electric power transfer, and its top (perhaps sidepiece) is provided with Hydraulic Station, for each relevant hydraulic cylinder improves power source, to satisfy technology and operation requirement.In addition, swivel mount 33 is provided with a cover hoisting mechanism 31, to finish the unlatching of opening bell at the bottom of the material basket.H type swing bracing frame 12 bottoms connect 30 with swivel mount 33 by pin and are fixed on the swivel mount 33, and the top is provided with the cover for seat of fixing material basket gudgeon.H type swing bracing frame 12 is realized the motion of material basket vertical direction and horizontal direction by the action of oil cylinder.In addition, H type swing bracing frame also is the pipeline of material basket cooling water.
Referring to Fig. 2, Fig. 3 and Fig. 4, comprise steel scrap preheating material basket mechanism 18 and material basket rotary oscillation mechanism 17, material basket rotary oscillation mechanism 17 accepts the steel scrap preheating material basket mechanism 16 of station and steel scrap preheating station and is connected with steel scrap preheating material basket mechanism 18 with being positioned at steel scrap respectively by swing bracing frame 12, expects to be provided with high-temperature flue gas water-cooled flue 37 and the pre-hot tap 14 of steel scrap between steel scrap preheating material basket mechanism 18 upper ends of basket rotary oscillation mechanism 17 and steel scrap preheating station.The present invention amounts to three work stations, and promptly steel scrap is accepted station, and steel scrap preheating station and steel scrap add station, and the realization of above-mentioned three work stations is to rely on rotation-swing mechanism to realize successively.Capital equipment is formed and is comprised electric automatization (PLC) control system, fluid power system, steel scrap preheating material basket mechanism, material basket rotation～swing mechanism, high-temperature flue gas water-cooled flue and the pre-hot tap of steel scrap, water-cooling system, flue and the pre-hot tap bracing frame of steel scrap etc.Scrap preheater is arranged on the operating platform of electric arc furnaces, is positioned at electric arc furnaces furnace shell side, establishes three stations altogether, and steel scrap is accepted work, steel scrap preheating station and steel scrap and added station.Wherein electric automatization (PLC) control system provides the hydraulic power power supply according to the technological process requirement; Water-cooling system, temperature and flow inspection, warning; The control of hydraulic system and related valve.Hydraulic power power supply, water-cooling system, temperature and flow inspection, warning are provided; Existing control system is all adopted in the control of hydraulic system and related valve.Fluid power system is respectively the lifting of PP Pipe Compound basket, reducing etc. provides power source, fluid power system to be made up of pumping plant, valve station, fuel tank and annex thereof, adopts existing fluid power system.
Referring to Fig. 5 and Fig. 6, steel scrap preheating material basket mechanism is by column type (perhaps platform is tapered) water-cooled framework 22, water-cooled taper material feeding section 26, material basket water-cooled piece 21, bell arrangement 23 is opened at the end, material basket water-cooled piece operation (axially and radially installing) device 25, material basket water-cooled piece locking device and slave part thereof are formed, water-cooled framework 22 is column type (perhaps platform is tapered) members of being made by seamless steel pipe, and this structure is the cooled water distributor of material basket water-cooled piece on the one hand.Also being the basis that material basket water-cooled piece is fixing and move on the other hand, also is simultaneously the basis of opening bell arrangement 23 operations the end.Water-cooled taper material feeding section 26 is positioned at the top of steel scrap preheating material basket mechanism, is inverted cone-shaped structure, connects by wedge type to be fixed on the water-cooled framework 22.At the steel scrap preheating station, the pre-hot tap of water-cooled taper material feeding section 26 tops and steel scrap 14 connects by sand seal, and the bottom forms up and down with water-cooled piece 21 that dislocation connects.Material basket water-cooled piece 21 is water-cooled part (seamless pipe solid matter or plank frames), and it is fixed on the inboard of water-cooled framework, both can be by connecting rod-slide block mechanism along the axially-movable of water-cooled framework 22, and the while also can be along the radial motion of water-cooled framework 22.When the steel scrap preheating, material basket water-cooled piece 21 is at the smallest radial position and the highest axial location of water-cooled framework 22, when normally adding steel scrap in the electric arc furnaces stove and under the accident condition, at the effect blanking basket water-cooled piece 21 of electric liquid at the axial location of maximum (perhaps) radial position and minimum (perhaps) to satisfy the reinforced requirement under the accident condition.The shape that material basket water-cooled piece 21 is formed is identical with water-cooled framework 22, is column type (perhaps platform is tapered).The below that bell arrangement 23 is positioned at material basket water-cooled piece 21 is opened at the end, it is fixed on the water-cooled framework 22, closure is finished in the deadweight of dependence itself, to realize that steel scrap adds in the pan feeding basket and finishes the steel scrap preheating, it also is the outlet of flue gas after the preheating scrap simultaneously that bell arrangement 23 is opened at the end, in the time need adding the steel scrap after the preheating in the electric arc furnaces stove, finish the end by hoisting mechanism and open opening of bell.In order to guarantee dedusting and pre-heat effect, open bell arrangement 23 and be provided with sand seal structure 15 with the below of expecting basket water-cooled piece 21 at the end in addition.Material basket water-cooled piece running gear 25 is fixed on the water-cooled framework 22, finishes the displacement (radial and axial) of water-cooled piece according to technological requirement and changes, and realizes the acceptance of steel scrap and the blowing under preheating and normal and the accident condition.Material basket water-cooled piece running gear 25 is connecting rod-slide block mechanism, and connecting rod-slide block is separately fixed on water-cooled framework 22 and the water-cooled piece 21, and slideway is arranged on the water-cooled piece 21.Under the effect of electro-hydraulic actuator, displacement (radial and axial) conversion of drivening rod-slide block mechanism to finish water-cooled piece 21.Material basket water-cooled piece locking device is fixed on the water-cooled framework 22, realize that water-cooled piece 21 axial extreme higher positions reach the radially secure fixation of minimum position, structure is special-shaped eccentric wheel, has auto-lock function, and under the effect of deadweight, finish the fixing of water-cooled piece, and under the effect of electro-hydraulic actuator, finish displacement (radial and axial) conversion of locking release to satisfy the water-cooled piece of water-cooled piece.
Referring to Fig. 3, the pre-hot tap of high-temperature flue gas water-cooled flue and steel scrap mainly is made up of T type water-cooled flue 13, flue sand seal swivel joint 9, Γ type water-cooled flue 10 and the pre-hot tap 14 of steel scrap.The 13 main satisfied material basket station conversions of T type water-cooled flue also realize the dedusting of full smelting process and the transmission of steel scrap preheating high-temperature flue gas, and it is fixed on the swivel mount, changes along with the variation of preheating material basket position.The pre-hot tap 14 of Γ type water-cooled flue 10 and steel scrap is fixed on the bracing frame 12 by suspension rod, and Γ type water-cooled flue 10 and T type water-cooled flue 13 link by sand seal swivel joint 9.It is tapered that the pre-hot tap 14 of steel scrap is platform, links by sand seal with the material basket.The pre-hot tap bracing frame 11 of flue and steel scrap is a structural member, by connecting rod fixedly Γ type water-cooled flue 10 and the pre-hot tap 14 of steel scrap.If adopt single H type swing bracing frame, on bracing frame, be provided with bypass water-cooled flue and electric control valve thereof so.
Water-cooling system provides qualified cooling water for each water cooling equipment point of scrap preheater, adopt existing water-cooling system, in view of all are the rotation mobile device with water spot, thus into backwater swivel joint be provided with at the swivel mount place, to satisfy cooling water, time requirement enterprising at slewing.
Referring to Fig. 8, during real work, the general material basket in workshop of steel scrap is housed, by driving it is allocated and transported to steel scrap and to accept station, the rotary oscillation mechanism of steel scrap preheating material basket is placed on the extreme lower position that steel scrap is accepted station automatically with steel scrap preheating material basket, the material of steel scrap preheating subsequently basket is at first accepted lime (shop, the end), next accepts the steel scrap in the material basket of workshop, the steel scrap preheating material basket that rotary oscillation mechanism will accept steel scrap rotates to preheating station, and, combine with the sand seal sealing of pre-hot tap so that realize steel scrap preheating material basket with its rising.Then, electric arc furnaces send electric smelting, the electric arc furnaces high-temperature flue gas is successively by T type water-cooled flue, Γ type water-cooled flue, sand seal swivel joint, the pre-hot tap of steel scrap and special-purpose steel scrap basket, realization is to the preheating of steel scrap, simultaneously, during double mechanism, when one of them steel scrap preheating material basket preheating scrap, rotary oscillation mechanism is placed on the extreme lower position that steel scrap is accepted station automatically with the steel scrap preheating material basket of another station, the material of steel scrap preheating subsequently basket is at first accepted lime, and next accepts the steel scrap in the material basket of workshop.After the steel scrap preheating is finished, the electric arc furnaces bell is outwarded winding, rotary oscillation mechanism reduces steel scrap preheating material basket, rotary oscillation mechanism is threaded to the steel scrap that preheating is good in the electric arc furnaces, by opening the steel scrap adding electric arc furnaces of steel scrap preheating material basket with preheating, finishes steel scrap and adds, close steel scrap preheating material basket bottom bell, rotary oscillation mechanism it is raise and whiz electric arc furnaces stove in accept station to steel scrap, bell cycle simultaneously, electric arc furnaces send electric smelting.
Referring to Fig. 7, the high-temperature flue gas of electric arc furnaces passes through the 4th hole dedusting water-cooled flue to T type water-cooled flue, high-temperature flue gas rotates the sand seal joint to Γ type water-cooled flue by T type water-cooled flue process, high-temperature flue gas by Γ type water-cooled flue to the pre-hot tap of the steel scrap of expecting the basket top, high-temperature flue gas passes steel scrap to the end of expecting the basket bottom by the pre-hot tap of steel scrap by material basket top and opens the bell side outlet, high-temperature flue gas is opened the water-cooled flue of bell side outlet to steelshop the end of by, and high-temperature flue gas arrives the expansion chamber process water-cooled flue in workshop to its deduster system.
Claims (1)
1, steel scrap preheating material basket rotary oscillation mechanism in a kind of scrap steel preheating system for electric arc furnace, it is characterized in that: comprise steel scrap preheating material basket rotary oscillation mechanism (17), material basket rotary oscillation mechanism (17) by swing bracing frame (12) respectively be positioned at steel scrap and accept the steel scrap preheating material basket mechanism (16) and the steel scrap preheating material basket mechanism (18) of station and steel scrap preheating station and be connected, material basket rotary oscillation mechanism (17) comprises rotating base (35), rotating base (35) is a high strength garden column type structure, link to each other by foundation bolt with the electric arc furnaces operating platform, drive unit (38) is connected with swivel mount (33), swivel mount (33) links to each other with base (35) by swivel bearing (34), and connect (30) on top by pin and link with H type swing bracing frame (12) and oil cylinder thereof, swivel mount (33) bottom is provided with the annular slick line device of power supply, swivel mount (33) top or sidepiece are provided with Hydraulic Station, on the swivel mount and be provided with hoisting mechanism (31), H type swing bracing frame (12) bottom connects (30) with swivel mount (33) by pin and is fixed on the swivel mount (33), and the top is provided with the cover for seat of fixing material basket gudgeon.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009200327380U CN201402059Y (en) | 2009-04-22 | 2009-04-22 | Scrap steel preheating material basket rotary swinging mechanism in scrap steel preheating system of electric arc furnace |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009200327380U CN201402059Y (en) | 2009-04-22 | 2009-04-22 | Scrap steel preheating material basket rotary swinging mechanism in scrap steel preheating system of electric arc furnace |
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| Publication Number | Publication Date |
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| CN201402059Y true CN201402059Y (en) | 2010-02-10 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2009200327380U Expired - Fee Related CN201402059Y (en) | 2009-04-22 | 2009-04-22 | Scrap steel preheating material basket rotary swinging mechanism in scrap steel preheating system of electric arc furnace |
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| CN (1) | CN201402059Y (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108413775A (en) * | 2017-03-11 | 2018-08-17 | 张昌剑 | Swinging support refers to vertical shaft scrap steel preheating system |
-
2009
- 2009-04-22 CN CN2009200327380U patent/CN201402059Y/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108413775A (en) * | 2017-03-11 | 2018-08-17 | 张昌剑 | Swinging support refers to vertical shaft scrap steel preheating system |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| EE01 | Entry into force of recordation of patent licensing contract |
Assignee: Xi'an Taoyuan Metallurgy Equipment Engineering Co., Ltd. Assignor: Chen Cunyun Contract record no.: 2011610000094 Denomination of utility model: Scrap steel preheating material basket rotary swinging mechanism in scrap steel preheating system of electric arc furnace Granted publication date: 20100210 License type: Exclusive License Record date: 20110712 |
|
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20100210 Termination date: 20170422 |