CN102634617B - Closed water cooling blast furnace top distributing gear based on rapid exchange oil cylinder - Google Patents

Closed water cooling blast furnace top distributing gear based on rapid exchange oil cylinder Download PDF

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Publication number
CN102634617B
CN102634617B CN201210087879.9A CN201210087879A CN102634617B CN 102634617 B CN102634617 B CN 102634617B CN 201210087879 A CN201210087879 A CN 201210087879A CN 102634617 B CN102634617 B CN 102634617B
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China
Prior art keywords
distributor
oil cylinder
blast furnace
enclosed
distributing gear
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CN201210087879.9A
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Chinese (zh)
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CN102634617A (en
Inventor
夏志煌
刘斌奇
张文凤
艾晶
滕英才
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Wisdri Engineering and Research Incorporation Ltd
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Wisdri Engineering and Research Incorporation Ltd
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Abstract

The invention discloses a closed water cooling blast furnace top distributing gear based on a rapid exchange oil cylinder, which mainly comprises a rotary system for realizing the rotation of a chute, and a lifting system capable of repeatedly moving up and down along the axial direction of a central pipe, wherein the rotary system mainly comprises a rotation driving assembly, an upper pivoting support, a rotary cylinder and a suspension assembly, and the lifting system mainly comprises lift driving assemblies taking the rapid exchange oil cylinder as a drive mechanism, a lower pivoting support and a sliding case type ring. The lifting motion of the lifting system is finally transformed into the tilting of the chute and the suspension assembly, the rotation driving assembly is entirely arranged on a top cover of the shell of the distributing gear, and the lifting system is provided with three lift driving assemblies which are uniformly fixed on the top cover f the shell of the distributing gear. By adopting the distributing gear, the defects, such as complex exchange operation of hydraulic cylinders, hardness of the lubrication of the pivoting support in the distributing gear, the corrosion of the distributing gear due to cooling steam, overflow of cooling water in the blast furnace and the like can be overcome.

Description

Enclosed Water-cooling blast furnace top distributor based on quick changing oil cylinder
Technical field
The present invention relates to blast furnace metallurgical machinery equipment, relate in particular to a kind of enclosed Water-cooling blast furnace top distributor based on quick changing oil cylinder.
Background technology
Distributor is the key equipment of blast furnace non-bell top, and it,, by the chute multiple cloth form in furnace throat that realizes of rotating, fascinate, makes furnace charge reasonable layout on charge level, makes full use of blast furnace gas heat energy and chemical energy, the object that reaches blast furnace natural labor and raise the efficiency.
Bell-free blast furnaces adopts " PW formula planetary differential transmission distributor " substantially both at home and abroad, it is versatile and flexible that this distributor has distributing mode, the uniform advantage of cloth, but along with the widespread use of the type distributor, also exposed day by day of its shortcoming, main drawback comprises that weight of equipment is large, structure and transmission system complexity, transmission efficiency is low and difficult in maintenance, therefore, distributor is the study hotspot of metallurgical equipment always in recent years, China has also emerged in large numbers the charging in bell-less top device of a lot of patterns, be redesign and the improvement to distributor to the research main manifestations of distributor, wherein hydraulic ram is realized the distributor that chute fascinates and is had simple in structure, operate steadily, the features such as cloth is accurate, but because the part parts of distributor are worked the High Temperature High Pressure in the situation that, and will meet the requirement in a generation furnace life work-ing life of distributor.
But existing hydraulic ram is realized, there is hydraulic cylinder changing troublesome poeration in the distributor that chute fascinates, the oil cylinder erecting bed that arranges for ease of changing operation makes oil cylinder too high, cause the maintenance inconvenience of lower clack box, also have the lubricated difficult shortcoming of the inner rotating bearing of distributor simultaneously.And the cooling system of above-mentioned existing distributor is open type in distributor inside, easily there is water coolant steam corrosion distributor and occur that water coolant overflows into the problem in State of Blast Furnace.
Summary of the invention
In view of this, main purpose of the present invention is to provide a kind of blast-furnace top distributing device based on quick changing oil cylinder and enclosed Water Cooling Technology, to solve the defects such as the lubricated difficulty of the inner rotating bearing of hydraulic cylinder changing complex operation, distributor and water coolant steam corrosion distributor, water coolant overflow in blast furnace.
For achieving the above object, technical scheme of the present invention is achieved in that
An enclosed Water-cooling blast furnace top distributor based on fast replacing type oil cylinder, the jacking system that mainly comprises the rotational system of the rotation that realizes chute 8 and pump along central throat tube 11 axis directions; Wherein, described rotational system is mainly made up of the rotary drive assembly 13 taking reducing motor as drive member, upper rotary supporting 2, rotor 6 and suspension assembly 10; Described jacking system is mainly made up of the lifting driven unit 1 taking quick changing oil cylinder as driving mechanism, lower rotating bearing 3 and slip box circle 4; The up-and-down movement of described jacking system is finally converted into fascinating of chute 8 and suspension assembly 10; Described rotary drive assembly 13 complete installations are on the top cover of distributor shell 5; Described lifting driven unit 1 has three, on the uniform top cover that is fixed on distributor shell 5.
Wherein, pinion(gear) is installed on the output shaft of described rotary drive assembly 13 and engages with the master wheel of upper rotary supporting 2, upper rotary supports the top cover of 2 inner rings and distributor shell 5 and fixes, and outer ring is connected with rotor 6.
Described lifting driven unit 1 is connected with lower rotating bearing 3 outer rings by threaded rod, and the inner ring of lower rotating bearing 3 is connected with slip box circle 4, and slip box circle 4 is connected with suspension assembly 10 by connecting rod 7.
Described suspension assembly is installed on the bearing support of rotor 6, with fixed chute 8.
On the base plate of described distributor shell 5, bottom enclosed aqueous cold plate 9 is installed.
On the top cover of described distributor shell 5, be lifted with inner enclosed water wall 12.
The piston rod of the hoist cylinder 16 of described lifting driven unit 1 is hollow, and inner link 15 is fixed with it by set nut 14 after being installed on the piston rod of hoist cylinder 16.
The inner link 15Zhou center of described lifting driven unit 1 has oilhole, external lubrication fat can be delivered to lower rotating bearing be lubricated by this hole and software 19.
Cooling stave 12 and the bottom enclosed aqueous cold plate 9 of the enclosed that the inside of described distributor adopts, can avoid the corrosion of distributor water coolant steam to distributor inner components, and can be easily by regulating cooling water pressure to regulate cooling water flow.
Blast-furnace top distributing device based on quick changing oil cylinder and enclosed Water Cooling Technology provided by the present invention, has the following advantages:
It forms rotational system by rotary drive assembly 11, upper rotary supporting 2, rotor 6 and suspension assembly 10 etc., for realizing the rotation of chute; Its jacking system that can pump along central throat tube 11 axis directions that lifting driven unit 1 taking quick changing oil cylinder as driving mechanism, lower rotating bearing 3, slip box circle 4 etc. form by one, its up-and-down movement is finally converted into fascinating of chute 8 and suspension assembly 10.Utilize its lifting driven unit 1 can realize the quick-replaceable of oil cylinder, without oil cylinder erecting stage, can realize easily lubricating bottom rotating bearing, it comprises inner enclosed water wall 12 and bottom enclosed aqueous cold plate 9 simultaneously, can avoid the corrosion of water vapor to distributor component, facilitate adjust flux.Therefore the feature such as distributor of the present invention to have simple in structure, inspection and maintenance convenient, with low cost, long service life, can meet blast furnace etc. produce in various cloth requirements.
Brief description of the drawings
Fig. 1 is the enclosed Water-cooling blast furnace top distributor structural representation that the present invention is based on quick changing oil cylinder;
Fig. 2 is the structural representation of lifting driven unit shown in Fig. 1.
[primary clustering and nomenclature]
1: lifting driven unit
2: upper rotary supporting
3: lower rotating bearing
4: slip box circle
5: distributor shell
6: rotor
7: connecting rod
8: chute
9: bottom enclosed aqueous cold plate
10: suspension assembly
11: central throat tube
12: inner enclosed water wall
13: rotary drive assembly
14: set nut
15: inner link
16: hoist cylinder
17: articulated linkage
18: threaded rod
19: flexible pipe.
Embodiment
Below in conjunction with accompanying drawing and embodiments of the invention, distributor of the present invention is described in further detail.
Fig. 1 is the enclosed Water-cooling blast furnace top distributor structural representation that the present invention is based on quick changing oil cylinder, and as shown in Figure 1, the essentially consist of this distributor, comprising: lifting driven unit 1 (amount to three, be uniformly distributed); Upper rotary supporting 2; Lower rotating bearing 3; Slip box circle 4; Distributor shell 5; Rotor 6; Connecting rod 7; Chute 8; Bottom enclosed aqueous cold plate 9; Suspension assembly 10; Central throat tube 11; Inner enclosed water wall 12; Rotary drive assembly 13.
Please refer to Fig. 1, the rotary drive assembly 13 of this distributor is using reducing motor as drive member.Distributor shell 5 is installed on blast furnace roof steel ring, and its medullary ray overlaps with blast furnace medullary ray.Rotary drive assembly 13 complete installations are on the top cover of distributor shell 5, pinion(gear) is installed on the output shaft of rotary drive assembly 13 to be engaged with the master wheel of upper rotary supporting 2, upper rotary supports the top cover of 2 inner rings and distributor shell 5 and fixes, and outer ring is connected with rotor 6; Lifting driven unit 1 is on totally three uniform top covers that are fixed on distributor shell 5, lifting driven unit 1 is connected with lower rotating bearing 3 outer rings by threaded rod, the inner ring of lower rotating bearing 3 is connected with slip box circle 4, slip box circle 4 is connected with suspension assembly 10 by connecting rod 7, and suspension assembly is installed on the bearing support of rotor 6.Suspension assembly is for fixed chute 8.Bottom enclosed aqueous cold plate 9 is arranged on the base plate of distributor shell 5.Inner enclosed water wall 12 lifts on the top cover of distributor shell 5.
Its principle of work is as follows: lifting driven unit 1 drives slip box circle 4 to pump along rotor 6 axis directions, and this moves through connecting rod 7 and fascinates together with driving chute 8 with the connecting rod crank winding machine suspension assembly 10 of two swing arms composition in suspension assembly 10; Rotary drive assembly 13 rotates rotor 6 by geartransmission, and rotor 6 top chocks also drive suspension assembly 10 and chute 8 to rotate, by the combination of different rotations and the mode of fascinating, can realize neatly the various distributing modes such as annular, fan-shaped and spiral.
Fig. 2 is the structural representation of lifting driven unit shown in Fig. 1, and as shown in Figure 2, this lifting driven unit is mainly made up of set nut 14, inner link 15, hoist cylinder 16, articulated linkage 17, threaded rod 18 and flexible pipe 19.These inner link 15 one end are the hinged head that hangs, and the other end is screw thread, and hole is opened in inside.Hoist cylinder 16 is opened two rod standard oil cylinders in hole for piston rod.Inner link 15 is fixed by set nut behind the hole on hoist cylinder piston rod, and inner link 15 is hinged by articulated linkage 17 and threaded rod 18, and whole lifting driven unit is connected with the outer ring of lower rotating bearing by threaded rod 18.
Compared with the distributors such as this distributor and the most frequently used both at home and abroad planet differential distributor, have simple in structure, operate steadily, be convenient to safeguard and the feature such as with low cost.With respect to the hydraulic oil cylinder driving distributor of domestic appearance, this distributor adopts the oil cylinder lifting drives structure with quick change function, only need to unclamp set nut 14 on lifting driven unit 1 and the installation standing bolt of oil cylinder itself, can realize the quick-replaceable of hoist cylinder 16, compared with existing hydraulic oil cylinder driving formula distributor, greatly dwindle replacing difficulty and reduced the replacing time.
Existing hydraulic oil cylinder driving formula distributor, for the ease of changing oil cylinder, generally need separately add the erecting stage of an oil cylinder on the top cover of distributor shell 5, the maintenance of the lower clack box of impact.Simultaneously rotating bearing 3 lubricated very difficult under domestic common hydraulic oil cylinder driving distributor, the inner link 15 of the lifting drive 1 of this distributor has central through hole, can be easily external lubrication oil be transported to lower rotating bearing 3 after by this hole, is lubricated.In addition, because the inside of this distributor has adopted inner enclosed cooling stave 12 and bottom enclosed aqueous cold plate 9, can avoid the corrosion to distributor inner components of distributor water coolant steam that other distributors occur, can also, easily by regulating cooling water pressure to regulate cooling water flow, not have water coolant to overflow into the interior trouble of stove yet.
The above, be only preferred embodiment of the present invention, is not intended to limit protection scope of the present invention.

Claims (4)

1. the enclosed Water-cooling blast furnace top distributor based on fast replacing type oil cylinder, is characterized in that, the jacking system that mainly comprises the rotational system of the rotation that realizes chute (8) and pump along central throat tube (11) axis direction; Wherein, described rotational system is mainly made up of the rotary drive assembly taking reducing motor as drive member (13), upper rotary supporting (2), rotor (6) and suspension assembly (10); Described jacking system is mainly made up of the lifting driven unit (1) taking quick changing oil cylinder as driving mechanism, lower rotating bearing (3) and slip box circle (4); The up-and-down movement of described jacking system is finally converted into fascinating of chute (8) and suspension assembly (10); Described rotary drive assembly (13) complete installation is on the top cover of distributor shell (5); Described lifting driven unit (1) has three, on the uniform top cover that is fixed on distributor shell (5); Described lifting driven unit (1) is connected with lower rotating bearing (3) outer ring by threaded rod, and the inner ring of lower rotating bearing (3) is connected with slip box circle (4), and slip box circle (4) is connected with suspension assembly (10) by connecting rod (7); The piston rod of the hoist cylinder (16) of described lifting driven unit (1) is hollow, and inner link (15) is fixed with it by set nut (14) after being installed on the piston rod of hoist cylinder (16); On the top cover of described distributor shell (5), be lifted with inner enclosed water wall (12); On the base plate of described distributor shell (5), bottom enclosed aqueous cold plate (9) is installed; The inside of described distributor adopts cooling stave (12) and the bottom enclosed aqueous cold plate (9) of enclosed, can avoid the corrosion of distributor water coolant steam to distributor inner components, and can be easily by regulating cooling water pressure to regulate cooling water flow.
2. the enclosed Water-cooling blast furnace top distributor based on fast replacing type oil cylinder according to claim 1, it is characterized in that, pinion(gear) is installed on the output shaft of described rotary drive assembly (13) to be engaged with the master wheel of upper rotary supporting (2), the top cover of upper rotary supporting (2) inner ring and distributor shell (5) is fixed, and outer ring is connected with rotor (6).
3. the enclosed Water-cooling blast furnace top distributor based on fast replacing type oil cylinder according to claim 1, is characterized in that, described suspension assembly is installed on the bearing support of rotor (6), with fixed chute (8).
4. the enclosed Water-cooling blast furnace top distributor based on fast replacing type oil cylinder according to claim 1, it is characterized in that, inner link (15) the axle center of described lifting driven unit (1) has oilhole, external lubrication fat can be delivered to lower rotating bearing be lubricated by this hole and software (19).
CN201210087879.9A 2012-03-29 2012-03-29 Closed water cooling blast furnace top distributing gear based on rapid exchange oil cylinder Active CN102634617B (en)

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Families Citing this family (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103215399B (en) * 2013-04-24 2014-12-17 中冶南方工程技术有限公司 Blast furnace top distributing device based on cam
CN104528402A (en) * 2014-11-25 2015-04-22 北京首钢国际工程技术有限公司 Rotating sealing distributing machine
CN104762431B (en) * 2015-04-21 2016-08-24 中冶南方工程技术有限公司 A kind of blast-furnace top distributing device with little swing arm
CN105331758B (en) * 2015-09-15 2017-09-29 内蒙古包钢钢联股份有限公司 A kind of novel cloth glassware
CN105349721B (en) * 2015-12-15 2017-05-17 中冶南方工程技术有限公司 Semi-closed type water cooling device adopting unidirectional slewing mechanism for distributor
CN105349722B (en) * 2015-12-15 2017-05-17 中冶南方工程技术有限公司 Semi-closed water cooling device, adopting bidirectional water pump, of distributor

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2683662Y (en) * 2003-10-31 2005-03-09 包钢(集团)公司炼铁厂 Distributor for blast furnace bell-less top
CN101173320A (en) * 2006-10-31 2008-05-07 中冶赛迪工程技术股份有限公司 Blast furnace bellless distributor
CN101173321A (en) * 2006-10-31 2008-05-07 中冶赛迪工程技术股份有限公司 Blast furnace bellless furnace top distributor
CN102191345A (en) * 2011-04-28 2011-09-21 刘轩 All-around blast furnace distributing device with electro-hydraulic hybrid transmission

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2683662Y (en) * 2003-10-31 2005-03-09 包钢(集团)公司炼铁厂 Distributor for blast furnace bell-less top
CN101173320A (en) * 2006-10-31 2008-05-07 中冶赛迪工程技术股份有限公司 Blast furnace bellless distributor
CN101173321A (en) * 2006-10-31 2008-05-07 中冶赛迪工程技术股份有限公司 Blast furnace bellless furnace top distributor
CN102191345A (en) * 2011-04-28 2011-09-21 刘轩 All-around blast furnace distributing device with electro-hydraulic hybrid transmission

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