CN207438609U - The rotary drive structure of rotary regenerative air preheater soot blower - Google Patents
The rotary drive structure of rotary regenerative air preheater soot blower Download PDFInfo
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Abstract
本实用新型提供了回转式空气预热器用吹灰器的旋转驱动结构,属于环保设备领域,包括第一链轮、第二链轮、马达和定位组件,马达通过减速机驱动第一链轮旋转,第一链轮通过链条驱动第二链轮旋转,第二链轮固定在吹灰器的喷吹组件上,定位组件与第二链轮同轴设置且与喷吹组件转动连接,定位组件包括定位筒,定位筒内设有成对使用的两个圆锥滚子轴承且分布在两端,定位筒内的中部设有成对使用的两个深沟球轴承,相邻的深沟球轴承之间或相邻的深沟球轴承圆锥滚子轴承之间通过定位环和间隔套定位设置。本实用新型可实现喷吹组件的旋转,与扇叶形成一定角度的喷吹,效果更好。
The utility model provides a rotary driving structure of a soot blower for a rotary air preheater, which belongs to the field of environmental protection equipment and includes a first sprocket, a second sprocket, a motor and a positioning assembly, and the motor drives the first sprocket to rotate through a reducer , the first sprocket drives the second sprocket to rotate through the chain, the second sprocket is fixed on the injection assembly of the soot blower, the positioning assembly is arranged coaxially with the second sprocket and is rotationally connected with the injection assembly, the positioning assembly includes The positioning cylinder is equipped with two tapered roller bearings used in pairs and distributed at both ends. The middle part of the positioning cylinder is equipped with two deep groove ball bearings used in pairs. Or between adjacent deep groove ball bearings and tapered roller bearings, positioning rings and spacer sleeves are used for positioning. The utility model can realize the rotation of the blowing assembly, forms a blowing at a certain angle with the fan blade, and has better effect.
Description
技术领域technical field
本实用新型属于环保设备领域,涉及一种高压清洗设备,特别是涉及回转式空气预热器用吹灰器的旋转驱动结构。The utility model belongs to the field of environmental protection equipment and relates to a high-pressure cleaning equipment, in particular to a rotary driving structure of a soot blower for a rotary air preheater.
背景技术Background technique
随着经济的发展,对环境的破坏越来越大,危害越来越明显,因此国家对环保的要求越来越高,各电厂和供暖公司在近几年均会被要求对火电机组进行脱销改造,改变了空预器的运行工况,带来一些堵灰、腐蚀的问题,甚至影响到整个锅炉的运行。煤质含硫量过高、氨逃逸率超标、天气异常低温等原因都会导致空气预热器冷端堵塞。在这种情况下必须解决空气预热器堵塞的问题,通常的改造是在空预器冷端加装高压水在线水洗的方式,在线水洗效率低,存在安全隐患,如果停机清洗,成本太高。With the development of the economy, the damage to the environment is getting bigger and bigger, and the harm is becoming more and more obvious. Therefore, the country has higher and higher requirements for environmental protection. In recent years, all power plants and heating companies will be required to sell out of thermal power units. The transformation changed the operating conditions of the air preheater, which brought some problems of ash blocking and corrosion, and even affected the operation of the entire boiler. The cold end of the air preheater will be blocked due to excessively high sulfur content in coal, excessive ammonia escape rate, and abnormally low temperature weather. In this case, the problem of blockage of the air preheater must be solved. The usual modification is to install high-pressure water on-line washing at the cold end of the air pre-heater. The online washing efficiency is low and there are potential safety hazards. If the machine is shut down for cleaning, the cost is too high .
实用新型内容Utility model content
本实用新型要解决的问题是在于提供一种一种用于回转式空气预热器内部且安全性高,性能稳定的吹灰器用旋转驱动结构。The problem to be solved by the utility model is to provide a rotary driving structure for a sootblower which is used inside a rotary air preheater and has high safety and stable performance.
为解决上述技术问题,本实用新型采用的技术方案是:回转式空气预热器用吹灰器的旋转驱动结构,包括第一链轮、第二链轮、马达和定位组件,所述马达通过减速机驱动第一链轮旋转,所述第一链轮通过链条驱动所述第二链轮旋转,所述第二链轮固定在吹灰器的喷吹组件上,所述定位组件与所述第二链轮同轴设置且与喷吹组件转动连接,所述定位组件包括定位筒,所述定位筒内设有成对使用的两个圆锥滚子轴承且分布在两端,所述定位筒内的中部设有成对使用的两个深沟球轴承,相邻的所述深沟球轴承之间或相邻的所述深沟球轴承所述圆锥滚子轴承之间通过定位环和间隔套定位设置。In order to solve the above technical problems, the technical solution adopted by the utility model is: the rotary drive structure of the soot blower for the rotary air preheater, including the first sprocket, the second sprocket, the motor and the positioning assembly, and the motor is decelerated The engine drives the first sprocket to rotate, the first sprocket drives the second sprocket to rotate through the chain, the second sprocket is fixed on the blowing assembly of the soot blower, the positioning assembly is connected to the second sprocket The two sprockets are coaxially arranged and connected to the injection assembly in rotation. The positioning assembly includes a positioning cylinder, and two tapered roller bearings used in pairs are arranged in the positioning cylinder and distributed at both ends. The middle part is provided with two deep groove ball bearings used in pairs, and the adjacent deep groove ball bearings or the adjacent deep groove ball bearings and the tapered roller bearings are positioned by positioning rings and spacers set up.
进一步的,所述第一链轮与所述第二链轮的节圆直径比为1:2。Further, the pitch diameter ratio of the first sprocket to the second sprocket is 1:2.
进一步的,所述马达经过所述减速机后的输出转速为1转每分钟。Further, the output speed of the motor after passing through the reducer is 1 revolution per minute.
进一步的,还包括底座,所述底座包括底板,所述底板上端面的两端垂直设有第一支撑柱和第二支撑柱,所述减速机固定在所述第一支撑柱上,所述定位组件固定在所述第二支撑柱上,所述第二支撑柱的高度小于所述第一支撑柱的高度。Further, it also includes a base, the base includes a bottom plate, the two ends of the upper surface of the bottom plate are vertically provided with a first support column and a second support column, the reducer is fixed on the first support column, the The positioning assembly is fixed on the second supporting column, and the height of the second supporting column is smaller than that of the first supporting column.
进一步的,所述第二支撑柱的下端设有避位空腔。Further, an escape cavity is provided at the lower end of the second support column.
进一步的,所述马达通过变频器控制。Further, the motor is controlled by a frequency converter.
进一步的,所述第一链轮和所述第二链轮的外表面均设有耐磨层。Further, the outer surfaces of the first sprocket and the second sprocket are provided with wear-resistant layers.
进一步的,所述减速机为多级蜗轮蜗杆减速结构。Further, the speed reducer is a multi-stage worm gear speed reduction structure.
与现有技术相比,本实用新型具有的优点和积极效果是:1、本实用新型圆锥滚子轴承可以承受径向力和轴向力,可以保证顺利的旋转,在组装完成后,还可以承受喷吹组件的径向力,同时配合深沟球轴承,保证了轴向的顺利转动,整个结构连接更加稳定可靠,保证喷吹组件的旋转,马达经过减速机后,降低了速度,大大提升了扭矩;2、减速机采用多级蜗轮蜗杆减速结构,可设置大比例的减速比,满足慢速准转动的需求,而且大大提升了扭矩;3、设置变频器,速度调节更加方便,而且使得控制程序更加简单实用。Compared with the prior art, the utility model has the advantages and positive effects: 1. The utility model tapered roller bearing can withstand radial force and axial force, and can ensure smooth rotation. After the assembly is completed, it can also It bears the radial force of the blowing assembly and cooperates with the deep groove ball bearing to ensure the smooth rotation of the axial direction. The connection of the whole structure is more stable and reliable to ensure the rotation of the blowing assembly. After the motor passes through the reducer, the speed is reduced and the speed is greatly improved. 2. The reducer adopts a multi-stage worm gear reduction structure, which can be set with a large proportion of reduction ratio to meet the needs of slow and accurate rotation, and greatly improves the torque; 3. Setting the frequency converter makes speed adjustment more convenient and makes The control program is simpler and more practical.
附图说明Description of drawings
构成本实用新型的一部分的附图用来提供对本实用新型的进一步理解,本实用新型的示意性实施例及其说明用于解释本实用新型,并不构成对本实用新型的不当限定。在附图中:The accompanying drawings constituting a part of the utility model are used to provide a further understanding of the utility model, and the schematic embodiments of the utility model and their descriptions are used to explain the utility model, and do not constitute improper limitations to the utility model. In the attached picture:
图1是本实用新型回转式空气预热器用吹灰器的旋转驱动结构的结构示意图;Fig. 1 is the structural schematic diagram of the rotary drive structure of the rotary air preheater of the present invention sootblower;
图2是本实用新型定位组件的结构示意图。Fig. 2 is a structural schematic diagram of the positioning assembly of the utility model.
附图标记:Reference signs:
21-定位座;211-底板;212-第一支撑柱;213-第二支撑柱;214-避位空腔;22-马达;23-减速机;24-第一链轮;25-链条;26-第二链轮;27-定位组件;271-定位筒; 272-圆锥滚子轴承;273定位环;274-间隔套;275-深沟球轴承;28-变频器。21-positioning seat; 211-base plate; 212-first support column; 213-second support column; 214-avoidance cavity; 22-motor; 23-reducer; 24-first sprocket wheel; 25-chain; 26-second sprocket; 27-positioning assembly; 271-positioning cylinder; 272-tapered roller bearing; 273 positioning ring; 274-spacer sleeve; 275-deep groove ball bearing; 28-frequency converter.
具体实施方式Detailed ways
需要说明的是,在不冲突的情况下,本实用新型中的实施例及实施例中的特征可以相互组合。It should be noted that, in the case of no conflict, the embodiments of the present invention and the features in the embodiments can be combined with each other.
在本实用新型的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”等仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”等的特征可以明示或者隐含地包括一个或者更多个该特征。在本实用新型的描述中,除非另有说明,“多个”的含义是两个或两个以上。In describing the present utility model, it should be understood that the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", The orientations or positional relationships indicated by "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. are based on the orientation or positional relationships shown in the drawings, and are only for the convenience of describing the present invention. Novel and simplified descriptions do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be construed as limiting the utility model. In addition, the terms "first", "second", etc. are used for descriptive purposes only, and should not be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, a feature defined as "first", "second", etc. may expressly or implicitly include one or more of that feature. In the description of the present utility model, unless otherwise specified, "plurality" means two or more.
在本实用新型的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以通过具体情况理解上述术语在本实用新型中的具体含义。In the description of the present utility model, it should be noted that, unless otherwise clearly stipulated and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a flexible connection. Detachable connection, or integral connection; it can be mechanical connection or electrical connection; it can be direct connection or indirect connection through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention through specific situations.
下面结合附图对本实用新型的具体实施例做详细说明。Specific embodiments of the present utility model are described in detail below in conjunction with accompanying drawings.
如图1和图2所示,本实用新型为回转式空气预热器用吹灰器的旋转驱动结构,包括第一链轮24、第二链轮26、马达22和定位组件27,马达22通过减速机23驱动第一链轮24旋转,第一链轮24通过链条驱动第二链轮26旋转,第二链轮26固定在吹灰器的喷吹组件上,定位组件27与第二链轮26同轴设置且与喷吹组件转动连接,定位组件 27包括定位筒271,定位筒271内设有成对使用的两个圆锥滚子轴承272且分布在两端,定位筒271内的中部设有成对使用的两个深沟球轴承275,相邻的深沟球轴承275之间或相邻的深沟球轴承圆锥滚子轴承272之间通过定位环273和间隔套274定位设置,圆锥滚子轴承272可以承受径向力和轴向力,可以保证顺利的旋转,在组装完成后,还可以承受喷吹组件的径向力,同时配合深沟球轴承,保证了轴向的顺利转动,整个结构连接更加稳定可靠,保证喷吹组件的旋转,马达22经过减速机23后,降低了速度,大大提升了扭矩。As shown in Figures 1 and 2, the utility model is a rotary drive structure for a soot blower for a rotary air preheater, including a first sprocket 24, a second sprocket 26, a motor 22 and a positioning assembly 27, and the motor 22 passes through The reducer 23 drives the first sprocket 24 to rotate, the first sprocket 24 drives the second sprocket 26 to rotate through the chain, the second sprocket 26 is fixed on the blowing assembly of the soot blower, the positioning assembly 27 and the second sprocket 26 is coaxially arranged and connected with the blowing assembly. The positioning assembly 27 includes a positioning cylinder 271. Two tapered roller bearings 272 used in pairs are arranged in the positioning cylinder 271 and are distributed at both ends. The middle part of the positioning cylinder 271 is provided with There are two deep groove ball bearings 275 used in pairs, between adjacent deep groove ball bearings 275 or between adjacent deep groove ball bearings tapered roller bearings 272 are positioned by positioning ring 273 and spacer sleeve 274, and the tapered roller bearings The sub-bearing 272 can bear radial force and axial force, and can ensure smooth rotation. After the assembly is completed, it can also bear the radial force of the blowing assembly. At the same time, it cooperates with deep groove ball bearings to ensure smooth axial rotation. The connection of the entire structure is more stable and reliable to ensure the rotation of the blowing assembly. After the motor 22 passes through the reducer 23, the speed is reduced and the torque is greatly improved.
优选地,第一链轮24与第二链轮26的节圆直径比为1:2;更优选地,马达22经过减速机后的输出转速为1转每分钟,两个结构均是降低比速,配合使用后,保证了喷吹组件1分钟旋转180度,在高压喷吹作用下,此速度可以保证结构的稳定性,而且配合扇叶的自传,可完成喷吹清洗的功效;更优选地,马达22通过变频器28控制,根据不同的清洗情况,设定不同的频率,调速更加安全,快捷,程序控制更加简单。Preferably, the pitch circle diameter ratio of the first sprocket 24 and the second sprocket 26 is 1:2; more preferably, the output speed of the motor 22 after passing through the reducer is 1 revolution per minute, both structures reduce the ratio Speed, after using it together, it ensures that the blowing assembly rotates 180 degrees in one minute. Under the action of high-pressure blowing, this speed can ensure the stability of the structure, and cooperate with the self-propagation of the fan blades to complete the effect of blowing and cleaning; more preferred Specifically, the motor 22 is controlled by a frequency converter 28, and different frequencies are set according to different cleaning conditions, the speed regulation is safer and faster, and the program control is simpler.
优选地,还包括底座21,底座21包括底板211,底板211上端面的两端垂直设有第一支撑柱212和第二支撑柱213,减速机固定在第一支撑柱212上,定位组件27固定在第二支撑柱213上,第二支撑柱213的高度小于第一支撑柱212的高度,这样保证了两个链轮安装的一体性,链条25的传动更加稳定可靠,第二支撑柱的高度低有利于与喷吹组件的下端固定连接,节省空间,连接稳定。Preferably, a base 21 is also included. The base 21 includes a bottom plate 211. The two ends of the upper end surface of the bottom plate 211 are vertically provided with a first support column 212 and a second support column 213. The reducer is fixed on the first support column 212. The positioning assembly 27 Be fixed on the second support column 213, the height of the second support column 213 is less than the height of the first support column 212, has guaranteed the integrity of two sprocket installations like this, the transmission of chain 25 is more stable and reliable, the second support column The low height is conducive to the fixed connection with the lower end of the blowing assembly, which saves space and makes the connection stable.
优选地,第二支撑柱213的下端设有避位空腔214,方便安装高压水泵。Preferably, the lower end of the second support column 213 is provided with an escape cavity 214, which is convenient for installing a high-pressure water pump.
优选地,第一链轮24和第二链轮26的外表面均设有耐磨层,提升链轮的使用寿命。Preferably, both the outer surfaces of the first sprocket 24 and the second sprocket 26 are provided with wear-resistant layers, so as to increase the service life of the sprockets.
本实用新型多个具体实施例中的其中一个实施例如下:第二支撑柱213的高度为275mm,第一支撑柱212的高度为620mm,定位筒271的高度为375mm,马达22为电马达,减速机23为多级涡轮蜗杆减速结构,可设置大比速,提升扭矩。One of the multiple specific embodiments of the present invention is as follows: the height of the second support column 213 is 275mm, the height of the first support column 212 is 620mm, the height of the positioning cylinder 271 is 375mm, the motor 22 is an electric motor, The speed reducer 23 is a multi-stage worm gear reduction structure, which can be provided with a large specific speed to increase the torque.
在实际的使用过程中,将零件如图安装完按成,将吹灰器的喷吹组件的下端设置在定位组件27内且二者转动连接,将第二链轮26与喷吹组件固定连接,马达22启动即可驱动喷吹组件进行旋转,可根据实际喷吹情况调整变频器的频率,通过控制中心进行调节,整个结构简单,同时采用两组轴承配合,既保证轴向的承载力,又保证径向的顺畅旋转,连接稳定,而且转速调节方便,实现喷吹组件的稳定旋转,安全可靠。In the actual use process, the parts are installed as shown in the figure, the lower end of the blowing assembly of the soot blower is set in the positioning assembly 27 and the two are connected in rotation, and the second sprocket 26 is fixedly connected with the blowing assembly , the motor 22 can be started to drive the injection assembly to rotate. The frequency of the frequency converter can be adjusted according to the actual injection situation, and the adjustment can be made through the control center. The whole structure is simple. At the same time, two sets of bearings are used to ensure the axial bearing capacity. It also ensures smooth rotation in the radial direction, stable connection, and convenient speed adjustment to achieve stable rotation of the blowing assembly, which is safe and reliable.
以上对本实用新型的一个实施例进行了详细说明,但所述内容仅为本实用新型的较佳实施例,不能被认为用于限定本实用新型的实施范围。凡依本实用新型申请范围所作的均等变化与改进等,均应仍归属于本实用新型的专利涵盖范围之内。An embodiment of the present utility model has been described in detail above, but the content described is only a preferred embodiment of the present utility model, and cannot be considered as limiting the implementation scope of the present utility model. All equal changes and improvements made according to the application scope of the utility model should still belong to the scope covered by the patent of the utility model.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110486738A (en) * | 2019-08-15 | 2019-11-22 | 陕西科技大学 | A kind of device of flue gas/air preheater soot blower |
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Cited By (1)
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| CN110486738A (en) * | 2019-08-15 | 2019-11-22 | 陕西科技大学 | A kind of device of flue gas/air preheater soot blower |
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Effective date of registration: 20250514 Address after: 211111 No.3, Qianjin Road, industrial concentration area, moling street, Jiangning District, Nanjing City, Jiangsu Province Patentee after: JIANGSU FUJITENG ELECTROMECHANICAL TECHNOLOGY Co.,Ltd. Country or region after: China Address before: No. 329, Building 2, Tianjin Teda Small and Medium Enterprise Park, No. 276 Huanghai Road, Economic and Technological Development Zone, Binhai New Area, Tianjin, 300457 Patentee before: FUJITENG FLUID TECHNOLOGY (TIANJIN) CO.,LTD. Country or region before: China |