The utility model content
The purpose of this utility model provides a kind of cement-emulsified asphalt mortar stirring and pouring vehicle, has realized material loading, the whole automations of discharging, the production efficiency height.
The technical solution of the utility model is as follows:
Cement-emulsified asphalt mortar stirring and pouring vehicle includes vehicle frame, it is characterized in that: sand storehouse, cement bin, stir storehouse, sewage jar, a plurality of emulsifier jar and generating set, atmosphere-comtrolling apparatus, control panel are installed on the vehicle frame, and are arranged in order; Described stir storehouse is equipped with mixer, and mixer and cooling, heating system are installed in one of them emulsifier jar; Described sand storehouse and cement bin bottom are separately installed with feeding screw, to the feeding of stir storehouse top; Described each emulsion tank bottom drain hole is separately installed with charging pump, and the discharging opening of described charging pump is connected with pipeline and leads to stir storehouse; The gas control hose valve is installed in the described pipeline; There is the operating platform that is set up in band edge on the vehicle frame upper end of described emulsifier jar, is connected with pipeline on the described edge and leads to the sewage jar; Described generating set provides driving power for described mixer, feeding screw, charging pump, cooling, heating system; Described atmosphere-comtrolling apparatus control gas control hose valve.
Described cement-emulsified asphalt mortar stirring and pouring vehicle is characterized in that described stir storehouse and emulsifier jar are respectively two, and the feeding screw that is installed on sand storehouse and cement bin bottom leads to stir storehouse behind the over-allocation conveyer.
Two mixers of the present utility model adopt receded disk impeller to stir, and arrange eight baffle plates around the cylindrical shell, make cement emulsified asphalt mortar under impeller stirs, and along current downflow on the baffle plate, guarantee that cement emulsified asphalt mortar stirs, the efficient height.Mixer drives and adopts frequency conversion control technique, has guaranteed that the mixer rotating speed in 0~150r/m infinitely variable speeds, can satisfy high stirring at low speed.
The utility model sand storehouse, cement bin, stir storehouse, sewage jar, a plurality of emulsifier jar are respectively applied for and store sand, cement, sewage, mulseal and emulsifier, adopt automatic feed and automatic gauge; Defoamer, bleed, aluminium powder (high-speed stirred), AE agent material are prepared burden less, adopt hand stock; Can carry out beyond 5~40 ℃ of scopes for satisfying the cement emulsified asphalt mortar construction, in the emulsifier jar, increase by a cover cooling heating system.
Power and mixer drive system adopt electric power and converter technique, solve any adjustment and the setting of friction speed.Control system adopts PLC and Industrial Personal Computer (IPC) to control automatically.
The utility model is equipped with cleaning device and the sewage jar is collected sewage, avoids sewage disorderly to arrange and leaves about contaminated environment, the environmental requirement during with satisfied construction.
Vehicle frame adopts the containerzation design, so that automobile, train long-distance transport, and can satisfy and assemble on rubber-tyred or wheel-track type traveling chassis.
The utility model is once reinforced can finish the transportation of 300 meters non-fragment orbit cement emulsified asphalt mortars, stirring, perfusion work.
Cement, sand adopt feeding screw to carry, and distribute conveyer to be fed to 2 (1#, 2#) mixers.
Water, mulseal, emulsifier adopt the Piping Centrifugal Pumps pumping, utilize gas control hose valve switch pipeline, are embodied as 2 mixer feed.
Adopt Industrial Personal Computer (IPC) that whole stirring system is carried out centralized Control, can set many assembly composition and division in a proportion and control each subsystem operating mode of truck with grout mixer and water tank automatically according to the appointment match ratio, and can switch to manual control at any time, reach the fine setting control that cement emulsified asphalt mortar stirs spike, to guarantee the mortar quality.
All drive the employing driven by power complete machine, and planetary reducer slows down, and reduce the maintaining workload.The mixer speed change system adopts the frequency conversion adjustment technology, the control accuracy height, and reliable operation, maintaining work is few.Control system is provided with fault self-diagnosis system and failure warning system, in time reminds trouble location, has guaranteed the complete machine functional reliability.Material loading, the whole automations of discharging have been realized, the production efficiency height.
The specific embodiment
Cement-emulsified asphalt mortar stirring and pouring vehicle includes vehicle frame 1, be equipped with on the vehicle frame 1 sand storehouse 2, cement bin 3, two stir storehouses 4, control panel 5, sewage jar 6, two emulsifier jars 7 and generating set 8, atmosphere-comtrolling apparatus 9,, and be arranged in order; Described stir storehouse 4 is equipped with mixer, and mixer and cooling, heating system 10 are installed in one of them emulsifier jar 7; 2 bottoms, sand storehouse are equipped with flat spin feed appliance 11, flat spin feed appliance 11 front ends insert inclined screw feed appliance 12, inclined screw feed appliance 12 connects and distributes conveyer 13 to insert in two stir storehouses 4, the inclined screw feed appliance 14 that install cement bin 3 bottoms connects and distributes conveyer to insert in two stir storehouses 4, to stir storehouse 4 top feedings; Two emulsifier jar 7 bottom drain holes are separately installed with charging pump 15, and the discharging opening of charging pump 15 is connected with pipeline and leads to stir storehouse 4; The gas control hose valve is installed in the pipeline; There is the operating platform 16 that is set up in band edge on the vehicle frame 1 upper end of emulsifier jar 7, is connected with pipeline on the edge and leads to sewage jar 6; Generating set 8 provides driving power for mixer, flat spin feed appliance 11, inclined screw feed appliance 12, inclined screw feed appliance 14, charging pump 15, cooling, heating system 10; Described atmosphere-comtrolling apparatus control gas control hose valve.