A kind of wind tunnel test of dust sensor
Technical field
The utility model relates to a kind of wind tunnel test of dust sensor.
Background technology
It is special-purpose that dust wind-tunnel system is that the dust sensor that aims at new production carries out actual test, demarcation and performance examination institute, is dust sensor trial-production, produces and the testing apparatus of indispensability during maintenance.There is not such testing apparatus in the prior art.
The utility model content
The purpose of this utility model provides a kind of wind tunnel test of simple in structure, dust sensor that automaticity is higher.
To achieve these goals, the utility model has designed a kind of wind tunnel test of dust sensor, comprising: dust drying unit, the adjustable speed dust that links to each other with the dust delivery outlet of dust drying unit are to dirt device and dust wind-tunnel; The dust wind-tunnel comprises: air inlet, test section and air outlet; The adjustable speed dust is located at the air inlet of dust wind-tunnel to the dust output terminal of dirt device, is provided with the dust sensor and the dust sampler of parallel placement in the test section of dust wind-tunnel; The air outlet of dust wind-tunnel is connected with dust arrester and surplus dirt tapping equipment in turn; Dust sensor is connected with the dust concentration display device that shows the dust concentration value, the dust weight that the dust that dust sampler is sampled is weighed and drawn in the unit interval to be obtained by the dust weighing device, calculate corresponding dust concentration value then, compare in dust concentration value with the demonstration of dust concentration display device, draw the measuring error of dust sensor at last, thereby provide foundation for trial-production, production and the maintenance of dust sensor.Described dust weighing device is the high accuracy analysis balance, and precision is 0.1 milligram.
Be provided with honeycomb screen in the place ahead of dust sensor and dust sampler in the test section of described dust wind-tunnel, be used to make air-flow evenly to flow at described test section.
The air outlet of described dust wind-tunnel is provided with the axial fan by Frequency Converter Control that is used for the wind speed of dust wind-tunnel is controlled at steady state value (2m/s).
Be provided with gravitational dust collection device and bag-type dust collector in the described dust arrester successively.
Described adjustable speed dust comprises to the dirt device: give the dirt device and send the dirt power source, connect by tracheae therebetween; The described dirt device of giving comprises: motor, gear, to dirt dish, funnel, dust blowing device, injector; Motor is used for rotating to the dirt dish through gear drive, upper surface to the dirt dish is provided with the dust groove, the funnel that is used to hold dust is located at the dust groove top to the dirt dish, is used for dust blowing device that the unnecessary dust with the described dust groove outside scrapes and is located at top one side to the dirt dish; The described dirt power source that send comprises: air compressor and the gas bomb that links to each other with air compressor; Gas bomb links to each other with the injector of the dust that is used for sucking described dust groove, is connected with the tracheae that is used for dust is sent into the dust wind-tunnel on the injector.
Motor links to each other with the electric machine controller that is used to regulate motor speed, to produce the required dust concentration of test at the dust wind-tunnel.
Further, remain drying for guaranteeing dust, described top to the dirt dish is provided with the infrared lamp that is used for dried dust, and dust is carried out uninterrupted heat drying.For the gas outlet pressure that makes gas bomb remains on a fixed value, described gas bomb is provided with reduction valve.
Described dust sampling device comprises: vacuum pump and the flowmeter that links to each other with vacuum pump by tracheae, the tracheae between vacuum pump and the flowmeter are provided with the buffering air chamber that is used for stablizing sampling air flow.
Tracheae between described buffering air chamber and the flowmeter is provided with the variable valve that is used to regulate airshed; Described flowmeter is provided with sampling head, is provided with the filter membrane clip that is used for the clamping filter membrane in the sampling head.
Compared with prior art, the utlity model has following good effect: in the wind tunnel test of (1) dust sensor of the present utility model, the dust of oven dry is packed in the dirt tube of adjustable speed dust to the dirt device, the dust of sending from the dirt tube drops on the groove to the dirt dish of adjustable speed dust to the dirt device, step motor drive is to the dirt dish, after pressurized air passes through injector, dust in the described groove is by the air inlet that mouth sucks wind-tunnel that draws of injector, dust enters wind-tunnel, deliver to test section after air-flow transports, dust sensor and dust sampler carry out dust concentration respectively and detect and dust sampling.Last remaining dust is sent to dust arrester, and with the most of dust of filtering, last surplus dirt is disposed to outdoor by surplus dirt tapping equipment, and the contained dust concentration of air-flow of discharging this moment reaches the concentration of environmental requirement.(2) adjustable speed dust of the present utility model is in the dirt device, and the dust that the dust blowing device is higher than card in will be to dirt dish groove when rotating to the dirt dish strikes off, thereby keeps giving the stable of dust quantity.The negative pressure that injector is produced when utilizing the gases at high pressure in the gas bomb to pass through injector will suck to dust in the dirt dish groove, and then dust enters wind-tunnel with air-flow.When (3) the adjustable speed dust is worked to the dirt device, motor-driven gear, gear driven rotates together to the dirt dish.In the stepper motor uniform rotation process, dust is fallen on the dish in the funnel, regulates the stepper motor rotating speed, can change to dust quantity.
Description of drawings
For the easier quilt of content of the present utility model is clearly understood, below the specific embodiment and in conjunction with the accompanying drawings of basis, the utility model is described in further detail, wherein
Fig. 1 is the structural representation of the wind tunnel test of dust sensor of the present utility model;
Fig. 2 is the structural representation of the dust sampler in the above-mentioned wind tunnel test system;
Fig. 3 is that adjustable speed dust in the above-mentioned wind tunnel test system is to the structural representation of dirt device.
Label is as follows in the accompanying drawing: 1--dust drying unit, 2--adjustable speed dust be to the dirt device, 21--dust blowing device, the 22--infrared lamp, the 23--funnel, 24--is to the dirt dish, the 25--gear, 26--injector, 27--motor, the 28--gas bomb, 29--air compressor machine, 30--tracheae, 3--dust wind-tunnel, 5--dust arrester, the surplus dirt tapping equipment of 6--, the 7--dust sensor, the 8--dust sampler, 9--dust concentration display device, 10--dust weighing device, the 11--calculation element, the 81--vacuum pump, 82--flowmeter, 83--variable valve, 84--cushions air chamber, 85--sampling head.
Embodiment
Embodiment 1
See Fig. 1-3, the wind tunnel test of the dust sensor of present embodiment comprises: dust drying unit 1, the adjustable speed dust that links to each other with the dust delivery outlet of dust drying unit 1 are to dirt device 2 and dust wind-tunnel 3; Dust wind-tunnel 3 comprises: air inlet, test section and air outlet.
The adjustable speed dust is located at the air inlet of dust wind-tunnel 3 to the dust output terminal of dirt device 2, is provided with the dust sensor 7 and the dust sampler 8 of parallel placement in the test section of dust wind-tunnel 3; The air outlet of dust wind-tunnel 3 is connected with dust arrester 5 and surplus dirt tapping equipment 6 in turn.
Dust sensor 7 is connected with the dust concentration display device 9 that shows the dust concentration value, the dust weight that the dust that dust sampler 8 is sampled is weighed and drawn in the unit interval to be obtained by dust weighing device 10, calculate corresponding dust concentration value by calculation element 11 then, compare in dust concentration value, draw the measuring error of dust sensor 7 at last with 9 demonstrations of dust concentration display device.
Be provided with in the place ahead of dust sensor 7 and dust sampler 8 in the test section of described dust wind-tunnel 3 and be used to honeycomb screen that air-flow is evenly flowed.
The air outlet of described dust wind-tunnel 3 is provided with the axial fan by Frequency Converter Control that is used for the wind speed of dust wind-tunnel 3 is controlled at steady state value.
Be provided with gravitational dust collection device and bag-type dust collector successively in the described dust arrester 5.
Described adjustable speed dust comprises to dirt device 2: give the dirt device and send the dirt power source, connect by tracheae therebetween; The described dirt device of giving comprises: stepper motor 27, gear 25, to dirt dish 24, funnel 23, dust blowing device 21, injector 26; Stepper motor 27 is used for driving to 24 rotations of dirt dish through gear 25, upper surface to dirt dish 24 is provided with the dust groove, the funnel 23 that is used to hold dust is located at the dust groove top to dirt dish 24, is used for dust blowing device 21 that the unnecessary dust with the described dust groove outside scrapes and is located at top one side to dirt dish 24; The described dirt power source that send comprises: air compressor 29 and the gas bomb 28 that links to each other with air compressor 29; Gas bomb 28 links to each other with the injector 26 of the dust that is used for sucking described dust groove, is connected with the tracheae 30 that is used for dust is sent into dust wind-tunnel 3 on the injector 26.
When described adjustable speed dust was worked to dirt device 2, at first air compressor machine 29 started, toward gas bomb 2 inflations.When pressure reaches certain value in the gas bomb 28, open gas bomb 28, regulate reduction valve, make the gas outlet pressure of gas bomb 28 remain on a fixed value (0.2MPa).Pressure gas is sent into wind-tunnel from tracheae 30, and during air-flow process injector 26, the negative pressure of generation will suck to the dust in the dust groove of dirt dish, and dust enters dust wind-tunnel 3 with air-flow.Air compressor machine work is set to 0.6MPa and starts, and 0.8MPa stops.Guarantee in the gas bomb gaseous tension like this much larger than 0.2MPa, thereby make the gas outlet constant pressure.
Stepper motor 27 links to each other with the electric machine controller that is used to regulate motor speed, to produce the required dust concentration of test at dust wind-tunnel 3.Described top to dirt dish 24 is provided with the infrared lamp 22 that is used for dried dust.
Described dust sampling device 8 comprises: vacuum pump 81 and the flowmeter 82 that links to each other with vacuum pump 81 by tracheae, tracheae between vacuum pump 81 and the flowmeter 82 is provided with the buffering air chamber 84 that is used for stablizing sampling air flow, to prevent making sampling flow have sudden change when just opening and closing vacuum pump 81.
In order to make airshed remain on fixed value, the tracheae between described buffering air chamber 84 and the flowmeter 82 is provided with the variable valve 83 that is used to regulate airshed; Described flowmeter 82 is provided with sampling head 85, is provided with the filter membrane clip that is used for the clamping filter membrane in the sampling head 85.
Before the sampling, earlier filter membrane is fixed with filter membrane clip, put the thermostatic drying chamber oven dry, put dust weighing device 10 and weigh, record data m0 puts into sampling head 85 with it then.Sampling head 85 connects the test section that is placed in dust wind-tunnel 3 behind the flowmeter 82.
Open vacuum pump 81, press manual time-keeping simultaneously, the sampling beginning.The flow situation that shows according to flowmeter 82 in the sampling process is in time regulated variable valve 83, and it is constant to make its flow remain on fixed value 20L/min.When sampling finishes, close vacuum 81 pumps, stop stopwatch, take out sampling head 85.
Take out sampling head 85, wherein filter membrane clip takes out, weigh once more after the drying case drying, and record data m1, then by following formula calculating sampling concentration:
*100%。