CN201376190Y - Copper alloy flat wire forming equipment - Google Patents
Copper alloy flat wire forming equipment Download PDFInfo
- Publication number
- CN201376190Y CN201376190Y CN200920143484U CN200920143484U CN201376190Y CN 201376190 Y CN201376190 Y CN 201376190Y CN 200920143484 U CN200920143484 U CN 200920143484U CN 200920143484 U CN200920143484 U CN 200920143484U CN 201376190 Y CN201376190 Y CN 201376190Y
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- CN
- China
- Prior art keywords
- annealing
- wire
- moulding
- flat wire
- lenticular wire
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- Expired - Fee Related
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- 229910000881 Cu alloy Inorganic materials 0.000 title abstract description 13
- 238000000137 annealing Methods 0.000 claims abstract description 54
- 239000000498 cooling water Substances 0.000 claims abstract description 10
- 230000007704 transition Effects 0.000 claims abstract description 9
- 238000000465 moulding Methods 0.000 claims description 37
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 238000005554 pickling Methods 0.000 abstract description 8
- 238000001816 cooling Methods 0.000 abstract description 4
- 238000010924 continuous production Methods 0.000 abstract description 3
- 238000007493 shaping process Methods 0.000 abstract 4
- 239000000047 product Substances 0.000 description 16
- 238000000034 method Methods 0.000 description 10
- 239000011265 semifinished product Substances 0.000 description 5
- 241000606750 Actinobacillus Species 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000012958 reprocessing Methods 0.000 description 2
- 239000002253 acid Substances 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000005482 strain hardening Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
The utility model discloses a copper alloy flat wire former, it includes unwrapping wire portion, flat wire forming mechanism, annealing mechanism, admission machine and actuating mechanism, the circular wire rod that the unwrapping wire portion emitted in proper order through flat wire forming mechanism, shaping flat wire to admission machine that annealing mechanism formed, annealing mechanism including the first conductive wheel that the shaping flat wire that the accuse electric cabinet that moves back, the accuse electric cabinet top of moving back was walked around, the cooling water tank that the annealing pipe below, annealing pipe below and the cooling transition wheelset that the shaping flat wire was walked around. The utility model relates to a copper alloy flat wire former adopts such structure, by circular wire rod to the production process of shaping flat wire, the wire rod is incessant continuous production all the time, need not the transport, need not the pickling, reduces a large amount of loaded down with trivial details works in the middle of reducing, has reduced workman's intensity of labour, has improved production efficiency, need not save semi-manufactured goods place, has reduced the cost of manufacture.
Description
Technical field
The utility model relates to an Albatra metal-lenticular wire former.
Background technology
The copper alloy lenticular wire is mainly used in clothes, the zipper motif of case and bag etc. is made, copper alloy lenticular wire former comprises wire flattening mill at present, annealing furnace, the cooling pond, descaling bath and finished product drawing machine, at first copper alloy wire is transported to the wire flattening mill place, to justify line pressure by wire flattening mill and become coarse lenticular wire, make the crude green body of lenticular wire, owing to wire rod distortion in the process of flattening makes lenticular wire unusual hard road, the back processing that is difficult to that becomes greatly, and the loss to road, back process equipment is serious, so need to place annealing furnace that it is softened the crude green body lenticular wire, its surface is by severe oxidation under the temperature of the copper alloy of annealed furnace annealing about spending up to 600, producing one deck oxide skin influences the performance and the good looking appearance of product, allow the copper alloy wire of annealing back more than 600 degree cool down fast for saving time, also need set up a bigger cooling pond, be transported to the descaling bath place after the cooling again copper alloy is carried out pickling processes, remove its surperficial oxide layer, just transport to finished product drawing machine place at last, be drawn into finished product at last.After product has been suppressed by flatting mill, need be transported to the annealing furnace place earlier and anneal, it is consuming time more than 2 hours to anneal, and about temperature was spent up to 600, source time-consuming again promptly consumed energy; Transport to the descaling bath place afterwards again and carry out pickling, the oxide layer of copper alloy surface is removed, consume a large amount of acid solutions, simultaneously also loss copper, and the waste liquid after the pickling may bring environmental pollution, to after this just delivering to the drawing of finished product drawing machine place.Semi-finished product are drawn by compacting, annealing, pickling, finished product in whole process, be the discontinuous independent one by one operating point of being interrupted fully between each manufacturing procedure, it consumes great amount of manpower and material resources in the process of producing and carrying, also need expend a large amount of time simultaneously, need to arrange large stretch of place storage semi-finished product.
The utility model content
Technical problem to be solved in the utility model is: an Albatra metal-lenticular wire former is provided, and this Albatra metal-lenticular wire former can reduce working strength of workers, enhances productivity, and need not store half-finished place.
Solve this technical problem, the technical solution of the utility model is: it comprises unwrapping wire portion, the flat wire molding machine structure, annealing mechanism, take-up mechanism and driving mechanism, the circular wire rod that described unwrapping wire portion emits passes through the flat wire molding machine structure successively, annealing mechanism forms the moulding lenticular wire again to take-up mechanism, described annealing mechanism comprises the electric cabinet of annealing control, first conductive casters that the square cashier's office in a shop moulding lenticular wire of annealing control electricity is walked around, the conduction transition wheel, the annealing pipe that the moulding lenticular wire passes, cooling water tank, the cooled transition wheels that second conductive casters of annealing pipe below and moulding lenticular wire are walked around, described cooling water tank is positioned at the below of annealing pipe.
What described flat wire molding machine structure comprised moulding support body, moulding support body top draws flat mould, first cone pulley, stretching group mould, second cone pulley, drawing and setting mould and the power wheel that links to each other with driving mechanism, draw flat mould near unwrapping wire portion, described drawing arranged first cone pulley, stretching group mould, second cone pulley and drawing and setting mould successively between flat mould and the power wheel.
Described take-up mechanism comprises the bracing frame that the moulding lenticular wire walks around, auxiliary frame and the spooler that the moulding lenticular wire is walked around, and described auxiliary frame is near spooler.
The annealing pipe of described annealing mechanism is vertically arranged near the electric cabinet of annealing control.
The utility model one Albatra metal-lenticular wire former adopts such structure, by circular wire rod in the production process of moulding lenticular wire, wire rod is continual continuous production all the time, need not carrying, need not pickling, a large amount of loaded down with trivial details work in the middle of reducing, reduced working strength of workers, improve production efficiency, need not store half-finished place, reduced cost of manufacture.
Description of drawings
Below in conjunction with accompanying drawing the utility model one Albatra metal-lenticular wire former is done explanation in further detail:
Fig. 1 is the structural representation of the utility model one Albatra metal-lenticular wire former;
In Fig. 1,1, unwrapping wire portion; 2, circular wire rod; 3, draw flat mould; 4, first cone pulley; 5, stretching group mould; 6, second cone pulley; 7, drawing and setting mould; 8, power wheel; 9, first conductive casters; 10, conduction transition wheel; 11, annealing pipe; 12, moulding lenticular wire; 13, cooled transition wheels; 14, cooling water tank; 15, bracing frame; 16, auxiliary frame; 17, spooler; 18, moulding support body; 19, the electric cabinet of annealing control; 20, second conductive casters.
The specific embodiment
As shown in Figure 1, one Albatra metal-lenticular wire former comprises unwrapping wire portion 1, the flat wire molding machine structure, annealing mechanism, take-up mechanism and driving mechanism, unwrapping wire portion 1 comprises pay off rack and actinobacillus wheel, from actinobacillus wheel emit for circular wire rod 2, circular wire rod 2 is emitted from unwrapping wire portion 1, form moulding lenticular wire 12 through flat wire molding machine structure and annealing mechanism, the flat wire molding machine structure comprises moulding support body 18, moulding support body 18 tops draw flat mould 3, first cone pulley 4, stretching group mould 5, second cone pulley 6, drawing and setting mould 7 and the power wheel 8 that links to each other with driving mechanism, draw flat mould 3 near unwrapping wire portion 1, draw and arrange first cone pulley 4 between flat mould 3 and the power wheel 8 successively, stretching group mould 5, second cone pulley 6 and drawing and setting mould 7.The annealing pipe 11 that first conductive casters 9, conduction transition wheel 10, the moulding lenticular wire that annealing mechanism comprises the electric cabinet 19 of annealing control, the moulding lenticular wire of the electric cabinet of control 19 tops of annealing is walked around passes, cooling water tank 14, second conductive casters 20 of annealing pipe 11 belows and the cooled transition wheels 13 that the moulding lenticular wire is walked around, described cooling water tank 14 is positioned at the below of annealing pipe 11, and annealing pipe 11 is vertically arranged near the electric cabinet 19 of annealing control.Take-up mechanism comprises the bracing frame 15 that moulding lenticular wire 12 walks around, auxiliary frame 16 and the spooler 17 that moulding lenticular wire 12 is walked around, and auxiliary frame 16 is near spoolers 17.
When the circle line is transported to the pay off rack next door, after the employee puts, by the actinobacillus wheel unwrapping wire, be circular wire rod 2 this moment, and circular wire rod 2 pulls into the crude green body lenticular wire by drawing flat mould 3 will justify line, and its deflection is moderate, the crude green body lenticular wire is successively through first cone pulley 4, stretching group mould 5, second cone pulley 6, drawing and setting mould 7 and power wheel 8,5 pairs of crude green body lenticular wires of stretching group mould carry out repeatedly stretch process of multimode, and then enter drawing and setting mould 7 stretching of finalizing the design, and the lenticular wire typing is produced.Through after the above a series of stretching, the specification of lenticular wire finalizes the design almost, near finished product, only need last one finished product to process.Lenticular wire is through repeatedly cold working at this moment, and its hardness increases in deformation process, and far above the hardness requirement of client to product, is unfavorable for client's reprocessing, makes product softening so must anneal to the lenticular wire product, to satisfy client's next procedure reprocessing.Need the lot of manpower and material resources carrying for fear of a large amount of semi-finished product; expend bigger factory building; the utility model adopts on-line continuous annealing; with lenticular wire by online annealing pipe 8; annealing temperature by the electric cabinet 19 control lenticular wires of annealing control; make lenticular wire reach bating effect through annealing; bating effect has reached; must guarantee half-finished surface quality; the annealing temperature of lenticular wire is about 600 degree, and copper alloy lenticular wire surface is easy to oxidizedly under so high temperature, makes its surface have one deck oxide to generate; this layer oxide promptly influences the good looking appearance that end properties also influences product, so will protect semi-finished product not oxidized as far as possible.The utility model will adopt the annealing that stretches fast, avoid copper cash and air Long contact time and oxidized, a cooling water tank is installed in online annealing pipe lower end simultaneously, is allowed lenticular wire the lenticular wire temperature be reduced rapidly, thereby obtain the copper alloy lenticular wire of light by cooling water tank.Because the surface of product has obtained good protection in the process of online annealing, the surface does not have oxide to generate, so just do not need pickling, need not expend a large amount of manpower and materials and resource product surface is handled.Final product carries out neat and orderly take-up by take-up pulley, and the semi-finished product that obtain are arranged no random line in order, when finished product stretches, can guarantee its stable production that does not break.
The utility model makes lenticular wire production be formed continuously to the moulding lenticular wire by circular wire rod, from the inlet wire to the outlet, each operation is harmonious, and by justifying line in the production process of lenticular wire, wire rod is continual continuous production all the time at whole copper alloy, do not need carrying, do not need pickling, a large amount of loaded down with trivial details work are enhanced productivity in the middle of reducing, reduce cost, economize on resources.
Claims (4)
1, one Albatra metal-lenticular wire former, it is characterized in that: it comprises unwrapping wire portion (1), the flat wire molding machine structure, annealing mechanism, take-up mechanism and driving mechanism, the circular wire rod (2) that described unwrapping wire portion (1) emits passes through the flat wire molding machine structure successively, annealing mechanism forms the moulding lenticular wire again to take-up mechanism, described annealing mechanism comprises annealing control electric cabinet (19), first conductive casters (9) that the moulding lenticular wire of the annealing electric cabinet of control (19) top is walked around, conduction transition wheel (10), the annealing pipe (11) that the moulding lenticular wire passes, cooling water tank (14), the cooled transition wheels (13) that second conductive casters (20) of annealing pipe (11) below and moulding lenticular wire are walked around, described cooling water tank (14) is positioned at the below of annealing pipe (11).
2, an Albatra metal-lenticular wire former according to claim 1, it is characterized in that: what described flat wire molding machine structure comprised moulding support body (18), moulding support body (18) top draws flat mould (3), first cone pulley (4), stretching group mould (5), second cone pulley (6), drawing and setting mould (7) and the power wheel that links to each other with driving mechanism (8), draw flat mould (3) near unwrapping wire portion (1), described drawing arranged first cone pulley (4), stretching group mould (5), second cone pulley (6) and drawing and setting mould (7) successively between flat mould (3) and the power wheel (8).
3, an Albatra metal-lenticular wire former according to claim 1 and 2, it is characterized in that: described take-up mechanism comprises the bracing frame (15) that moulding lenticular wire (12) walks around, auxiliary frame (16) and the spooler (17) that moulding lenticular wire (12) is walked around, and described auxiliary frame (16) is near spooler (17).
4, according to claim 1 or 2 or 3 described Albatra metal-lenticular wire formers, it is characterized in that: the annealing pipe (11) of described annealing mechanism is vertically arranged near the annealing electric cabinet of control (19).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200920143484U CN201376190Y (en) | 2009-03-25 | 2009-03-25 | Copper alloy flat wire forming equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200920143484U CN201376190Y (en) | 2009-03-25 | 2009-03-25 | Copper alloy flat wire forming equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201376190Y true CN201376190Y (en) | 2010-01-06 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN200920143484U Expired - Fee Related CN201376190Y (en) | 2009-03-25 | 2009-03-25 | Copper alloy flat wire forming equipment |
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| CN (1) | CN201376190Y (en) |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102260876A (en) * | 2011-07-20 | 2011-11-30 | 芜湖楚江合金铜材有限公司 | Wire rod on-line acid-washing equipment and wire rod on-line acid-washing method |
| CN102641907A (en) * | 2012-04-16 | 2012-08-22 | 安徽鑫科新材料股份有限公司 | Device for machining copper alloy flat wire and machining method thereof |
| CN102861781A (en) * | 2012-06-14 | 2013-01-09 | 芜湖楚江合金铜材有限公司 | Alloy flat wire processing and forming device and method for rolling wires by using same |
| CN103008378A (en) * | 2012-11-27 | 2013-04-03 | 常州中力铜业有限公司 | Copper wire extrusion device |
| CN104096718A (en) * | 2014-06-26 | 2014-10-15 | 芜湖楚江合金铜材有限公司 | Copper alloy wire for zipper and processing equipment thereof |
| CN104128379A (en) * | 2014-07-07 | 2014-11-05 | 江苏欣宏泰机电有限公司 | Aluminum wire backhand wire-drawing system capable of improving work efficiency |
| CN105562455A (en) * | 2016-02-22 | 2016-05-11 | 深圳市科谱森精密技术有限公司 | One-time rolling, finishing and annealing technology and device of bus belt bare copper flat wire |
| CN106929661A (en) * | 2017-05-04 | 2017-07-07 | 三门峡市三郎电气有限公司 | A kind of extraordinary electric power cable automatic annealing machine of huge copper core |
| WO2018209805A1 (en) * | 2017-05-13 | 2018-11-22 | 江苏苏丰机械科技有限公司 | Wear-preventing copper wire annealing machine |
-
2009
- 2009-03-25 CN CN200920143484U patent/CN201376190Y/en not_active Expired - Fee Related
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102260876A (en) * | 2011-07-20 | 2011-11-30 | 芜湖楚江合金铜材有限公司 | Wire rod on-line acid-washing equipment and wire rod on-line acid-washing method |
| CN102641907A (en) * | 2012-04-16 | 2012-08-22 | 安徽鑫科新材料股份有限公司 | Device for machining copper alloy flat wire and machining method thereof |
| CN102861781A (en) * | 2012-06-14 | 2013-01-09 | 芜湖楚江合金铜材有限公司 | Alloy flat wire processing and forming device and method for rolling wires by using same |
| CN102861781B (en) * | 2012-06-14 | 2015-09-23 | 芜湖楚江合金铜材有限公司 | A kind of method of alloy flat wire material machine-shaping device and use alloy flat wire material machine-shaping device rolled wire |
| CN103008378A (en) * | 2012-11-27 | 2013-04-03 | 常州中力铜业有限公司 | Copper wire extrusion device |
| CN103008378B (en) * | 2012-11-27 | 2015-05-20 | 常州展华机器人有限公司 | Copper wire extrusion device |
| CN104096718A (en) * | 2014-06-26 | 2014-10-15 | 芜湖楚江合金铜材有限公司 | Copper alloy wire for zipper and processing equipment thereof |
| CN104128379A (en) * | 2014-07-07 | 2014-11-05 | 江苏欣宏泰机电有限公司 | Aluminum wire backhand wire-drawing system capable of improving work efficiency |
| CN105562455A (en) * | 2016-02-22 | 2016-05-11 | 深圳市科谱森精密技术有限公司 | One-time rolling, finishing and annealing technology and device of bus belt bare copper flat wire |
| CN106929661A (en) * | 2017-05-04 | 2017-07-07 | 三门峡市三郎电气有限公司 | A kind of extraordinary electric power cable automatic annealing machine of huge copper core |
| WO2018209805A1 (en) * | 2017-05-13 | 2018-11-22 | 江苏苏丰机械科技有限公司 | Wear-preventing copper wire annealing machine |
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Legal Events
| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20100106 Termination date: 20150325 |
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| EXPY | Termination of patent right or utility model |