CN210497720U - Photovoltaic solder strip apparatus for producing - Google Patents

Photovoltaic solder strip apparatus for producing Download PDF

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Publication number
CN210497720U
CN210497720U CN201921523205.2U CN201921523205U CN210497720U CN 210497720 U CN210497720 U CN 210497720U CN 201921523205 U CN201921523205 U CN 201921523205U CN 210497720 U CN210497720 U CN 210497720U
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China
Prior art keywords
strip
annealing
blank
photovoltaic solder
photovoltaic
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CN201921523205.2U
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Chinese (zh)
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李经泽
张华�
陆海燕
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Shanghai Sanysolar Materials Technology Co ltd
Canadian Solar Inc
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CSI Solar Power Group Co Ltd
Suzhou Sanysolar Materials Technology Co Ltd
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Abstract

The utility model belongs to the photovoltaic technical field and discloses a photovoltaic solder strip production device, which comprises a drawing mechanism, an annealing mechanism and a shaping mechanism; the drawing mechanism is used for shaping the copper strip and outputting a strip blank with the shape and size consistent with those of a finished photovoltaic welding strip; the annealing mechanism is used for annealing the strip blank; the shaping mechanism is used for trimming the shape of the strip blank and outputting a finished product photovoltaic welding strip. This photovoltaic solder strip apparatus for producing not only can directly be with photovoltaic solder strip machine-shaping and do annealing in a process, shorten processing cycle, simultaneously, its dimensional accuracy that can also guarantee its produced photovoltaic solder strip makes the photovoltaic solder strip have better surface quality and mechanical properties.

Description

Photovoltaic solder strip apparatus for producing
Technical Field
The utility model relates to a photovoltaic technology field especially relates to a photovoltaic solder strip apparatus for producing.
Background
At present, when a photovoltaic solder strip is produced, firstly, a copper strip is processed to a required cross section shape through rolling or drawing equipment, then the copper strip is wound into a copper strip coil through winding equipment, and then the copper strip coil is transported to annealing equipment for annealing treatment after being unwound. In the production process, the solder strip forming and the solder strip annealing are carried out in two sections, the production process is long, meanwhile, the winding and unwinding processes of the copper strip after forming and before annealing can prolong the production period of the photovoltaic solder strip, the copper strip can be subjected to winding tension in the winding process, and the yield strength of the copper strip is greatly reduced. In addition, the formed copper strip must be heated to be softened in the annealing process, so that the copper strip inevitably deforms, and the dimensional accuracy of a finished product is affected.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a photovoltaic solder strip apparatus for producing to solve among the prior art photovoltaic solder strip shaping and the yielding problem of annealing processing cycle length, annealing processing back photovoltaic solder strip finished product.
To achieve the purpose, the utility model adopts the following technical proposal:
a photovoltaic solder strip apparatus for producing, comprising:
the input end of the drawing mechanism is connected with a copper strip to be processed so as to shape the copper strip and output a strip blank with the shape and size consistent with that of a finished photovoltaic welding strip;
the input end of the annealing mechanism is connected with the strip blank output by the drawing mechanism so as to anneal the strip blank;
and the input end of the shaping mechanism is connected with the annealed strip blank output by the annealing mechanism so as to trim the appearance of the strip blank and output a finished photovoltaic welding strip.
Preferably, the drawing mechanism includes:
the input end of the first drawing die is connected with a copper strip to be processed so as to shrink and shape the copper strip and output a semi-formed strip blank;
and the input end of the second drawing die is connected with the semi-formed strip blank output by the first drawing die so as to draw the semi-formed strip blank to form a strip blank with the shape size consistent with that of the finished photovoltaic welding strip.
Preferably, the mold cores of the first drawing die and the second drawing die are provided with shaping areas which are mutually profiled, and the cross section of each shaping area is in a regular polygon or trapezoid shape.
Preferably, the annealing mechanism comprises a cooling water tank, and a first annealing wheel, a glass tube and a second annealing wheel which are sequentially arranged along the conveying direction of the strip blank, wherein the lower edge of the second annealing wheel is positioned below the liquid level of cooling liquid in the cooling water tank, one of the first annealing wheel and the second annealing wheel is electrically connected with the anode of the power supply source, and the other one of the first annealing wheel and the second annealing wheel is electrically connected with the cathode of the power supply source.
Preferably, the annealing mechanism further includes a first surface treatment unit provided between the first annealing wheel and the glass tube, the first surface treatment unit including a first working space for spraying a corrosion-resistant and/or oxidation-resistant material on a surface of the strip, and the first working space having a vacuum or inert atmosphere environment.
Preferably, the annealing mechanism further includes a second surface treatment unit disposed between the second annealing wheel and the shaping mechanism, the second surface treatment unit includes a second working space for spraying a brightening material on the surface of the strip, and the second working space has a vacuum or inert atmosphere environment.
Preferably, the second surface treatment unit further comprises at least one air nozzle for drying the cooling liquid on the surface of the strip blank, and the air nozzle is communicated with an air supply source.
Preferably, the first annealing wheel and the second annealing wheel are both disposed in an inert atmosphere environment.
Preferably, the strip is wound on at least one of the first annealing wheel and the second annealing wheel in a reciprocating manner so as to move in the conveying direction of the strip under the driving of the first annealing wheel and/or the second annealing wheel wound thereon.
Preferably, the photovoltaic solder strip production device further comprises a reel arranged at the downstream of the shaping mechanism and used for winding the finished photovoltaic solder strip.
The utility model has the advantages that:
the utility model provides a photovoltaic solder strip apparatus for producing, its drawing mechanism set up in annealing mechanism upper reaches can be directly for the strip base to the copper strips cold working shaping that does not heat, help the strip base to have better surface quality and mechanical properties, and the strip base is after the inside residual stress when annealing mechanism annealing processing elimination draw forming, is maintained to strip base overall dimension by plastic mechanism once more to accord with finished product design size's requirement. Therefore, the photovoltaic solder strip production device can directly machine and form the photovoltaic solder strip and perform annealing treatment in one process, shortens the processing period, and can ensure the dimensional accuracy of the produced photovoltaic solder strip, so that the photovoltaic solder strip has better surface quality and mechanical property.
Drawings
FIG. 1 is a schematic structural view of a photovoltaic solder strip production apparatus in an embodiment of the present invention;
fig. 2 is a schematic structural diagram of a first drawing die in an embodiment of the present invention.
In the figure:
100. copper strips; 200. a strip blank;
1. a drawing mechanism; 11. a first drawing die; 111. reducing the diameter of the zone; 112. a shaping area; 12. a second drawing die;
2. an annealing mechanism; 21. a cooling water tank; 22. a first annealing wheel; 23. a glass tube; 24. a second annealing wheel; 25. a first surface treatment unit; 26. a second surface treatment unit;
3. a shaping mechanism;
4. a reel.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and examples. It is to be understood that the specific embodiments described herein are merely illustrative of the invention and are not limiting of the invention. It should be further noted that, for the convenience of description, only some of the structures related to the present invention are shown in the drawings, not all of the structures.
In the description of the present invention, unless expressly stated or limited otherwise, the terms "connected," "connected," and "fixed" are to be construed broadly, e.g., as meaning permanently connected, detachably connected, or integral to one another; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
In the present disclosure, unless expressly stated or limited otherwise, the first feature "on" or "under" the second feature may comprise direct contact between the first and second features, or may comprise contact between the first and second features not directly. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.
In the description of the present embodiment, the terms "upper", "lower", "right", etc. are used in an orientation or positional relationship based on that shown in the drawings only for convenience of description and simplicity of operation, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used only for descriptive purposes and are not intended to have a special meaning.
Referring to fig. 1, the embodiment provides a photovoltaic solder strip production apparatus, which is used for performing drawing forming and annealing processing on a copper strip 100, and can solve the problems that in the prior art, the photovoltaic solder strip forming and annealing processing cycle is long, and a photovoltaic solder strip finished product is easy to deform after annealing processing. The photovoltaic solder strip production device can comprise a drawing mechanism 1, an annealing mechanism 2 and a shaping mechanism 3 which are sequentially arranged along the processing and transmission direction of the copper strip 100. The input end of the drawing mechanism 1 is used for receiving the copper strip 100 to be processed and drawing and shaping the copper strip 100 to output a strip blank 200 with the external dimension consistent with that of a finished photovoltaic welding strip. The input end of the annealing mechanism 2 receives the strip blank 200 output by the drawing mechanism 1 and is connected with the strip blank 200 so as to anneal the strip blank 200; the input end of the shaping mechanism 3 receives the annealed strip 200 output by the annealing mechanism 2, so as to trim the appearance of the strip 200 and output a finished photovoltaic welding strip.
The photovoltaic solder strip production device divides the forming processing of the copper strip 100 into two stages, namely a drawing mechanism 1 and a shaping mechanism 3. The drawing mechanism 1 is arranged at the upstream of the annealing mechanism 2, and can directly form the unheated copper strip 100 into the strip blank 200, and the strip blank 200 has better surface quality and mechanical property due to high cold-processing deformation strength. After the internal residual stress of the strip 200 during the drawing forming is removed by the annealing processing of the annealing mechanism 2, the external dimension of the strip 200 is trimmed again by the shaping mechanism 3 so as to meet the requirement of the design dimension of the finished product. Therefore, the photovoltaic solder strip production device can directly machine and form the photovoltaic solder strip and carry out annealing treatment, and the processing period of the photovoltaic solder strip is shortened; meanwhile, the size precision, the surface quality and the mechanical property of the produced photovoltaic solder strip can be ensured.
Specifically, based on the size of the copper strip 100 raw material, the size of the finished photovoltaic solder strip, and other factors, the drawing mechanism 1 may include one or more drawing dies, and obtain the strip blank 200 by one-step forming or multiple gradual diameter reduction forming. For example, the drawing mechanism 1 may include a first drawing die 11 and a second drawing die 12, wherein an input end of the first drawing die 11 receives the copper strip 100 unwound from the unwinding roll wound with the copper strip 100 and disposed upstream of the drawing mechanism 1, and shrinks and shapes the copper strip 100 and outputs a semi-formed strip blank; the input end of the second drawing die 12 receives the semi-formed strip blank output by the first drawing die 11, so as to perform shaping processing on the semi-formed strip blank and output the strip blank 200 with the same external dimension as the finished photovoltaic solder strip after being drawn. It should be noted that the mold cores of the first drawing mold 11 and the second drawing mold 12 may have mutually copying shaped areas, and the cross-sectional shapes of the shaped areas may be triangular, flat, regular polygonal, or trapezoidal, that is, the photovoltaic solder strip production apparatus provided in this embodiment may produce not only photovoltaic solder strips of conventional shapes, but also special-shaped photovoltaic solder strips by selecting drawing mechanisms of different mold cavity shapes. Taking the first drawing die 11 shown in fig. 2 as an example, a general drawing die includes a diameter-reducing zone 111 and a sizing zone 112. The metal wire (e.g., copper strip) is reduced in diameter and deformed to a desired shape and size as it is drawn through reducing section 111, and a sizing section 112 is located in the die core of the drawing die downstream of reducing section 111 for shaping the metal wire into a desired shape and size. Therefore, in this embodiment, the cores of the first drawing die 11 and the second drawing die 12 may have mutually profiling shaped areas 112, which may be understood as that the size of the shaped area 112 of the first drawing die 11 is larger than that of the shaped area of the second drawing die 12, so that the second drawing die 12 performs the diameter reduction process on the copper strip 100 again, or that the size of the shaped area 112 of the first drawing die 11 is consistent with that of the shaped area of the second drawing die 12, so that the second drawing die 12 performs the size and shape bundling process on the copper strip 100 again, and thus the strip blank 100 with better surface quality is obtained. The shaping mechanism can be a shaping die with a shaping channel with a cross-sectional shape matched with that of the finished photovoltaic solder strip. Drawing die and plastic mould have obtained extensive application in the prior art in the photovoltaic field, can select for use common drawing die and plastic mould as required in this embodiment, so drawing die and the concrete structure of plastic mould are no longer repeated here. In addition, the photovoltaic solder strip production apparatus may further include a reel 4 disposed downstream of the shaping mechanism 3 and used for winding the finished photovoltaic solder strip.
In the present embodiment, the annealing mechanism 2 may include a cooling water tank 21, and a first annealing wheel 22, a glass tube 23, and a second annealing wheel 24 that are sequentially provided in the conveyance direction of the strip 200. One of the first annealing wheel 22 and the second annealing wheel 24 is electrically connected to the positive electrode of the power supply, and the other of the first annealing wheel 22 and the second annealing wheel 24 is electrically connected to the negative electrode of the power supply, so as to heat the strip 200 between the first annealing wheel 22 and the second annealing wheel 24. The red hot strip 200 between the first annealing wheel 22 and the second annealing wheel 24 is inserted into the glass tube 23, and is protected by the glass tube 23 to prevent the red hot strip 200 from being oxidized. The lower edge of the second annealing roller 24 is located below the surface of the cooling liquid in the cooling water tank 21 to cool the heated strip 200 wound around it. Wherein the strip 200 is reciprocally wound on at least one of the first annealing wheel 22 and the second annealing wheel 24 to move in the conveying direction thereof by being driven by the wound first annealing wheel 22 and/or second annealing wheel 24, it can be understood that at least one of the first annealing wheel 22 and the second annealing wheel 24 may serve as a driving wheel for drawing the strip 200 and moving the strip 200 in the conveying direction. Preferably, both the first annealing wheel 22 and the second annealing wheel 24 may be disposed within an inert atmosphere environment to further prevent oxidation of the strip 200.
In a preferred embodiment, the annealing mechanism 2 may further include a first surface treatment unit 25 disposed between the glass tube 23 and the second annealing wheel 24, and the first surface treatment unit 25 includes a first working space for spraying a corrosion-resistant and/or oxidation-resistant material on the surface of the strip 200, and the first working space has a vacuum or inert atmosphere environment. Further, the annealing mechanism 2 may further include a second surface treatment unit 26 disposed between the second annealing wheel 24 and the shaping mechanism 3, and the second surface treatment unit 26 includes a second working space for spraying the brightening material on the surface of the strip 200, and the second working space has a vacuum or inert atmosphere environment. It should be noted that the first surface treatment unit 25 and the second surface treatment unit 26 are not limited to be understood as the treatment of spraying the corrosion-resistant and/or oxidation-resistant material and the brightening material only or only in a specific sequence on the surface of the strip 200. That is, the first surface treatment unit 25 and the second surface treatment unit 26 may be used to perform other surface treatments on the strip 200, or to exchange the treatment modes, i.e., contents, of the both. Preferably, the second surface treatment unit 26 located downstream of the cooling water bath 21 may further include at least one air nozzle for blowing the cooling liquid to the surface of the strip 200, the air nozzle being communicated with an air supply source. For example, the nozzles may be arranged around the circumference of the strip 200 with their air injection directions inclined toward the cooling water tank 21.
The working method of the photovoltaic solder strip production device provided by the embodiment is as follows:
firstly, the copper strip 100 enters the first drawing die 11 from the input end of the first drawing die 11, and the copper strip is subjected to diameter reduction and bundling by the first drawing die 11 to obtain a semi-finished strip blank. After the semi-finished strip is bundled and shaped by the second drawing die 12, the strip 200 with the same external dimension as the finished photovoltaic solder strip is formed.
Then, the strip 200 is annealed and surface-treated by passing through the first annealing wheel 22, the first surface treatment unit 25, the glass tube 23, the second annealing wheel 24, the cold water tank 21, and the second surface treatment unit 26 in this order. Wherein, the strip base 200 twines many times on first annealing wheel 22 and second annealing wheel 24 to make it can be drawn the removal by first annealing wheel 22 and/or second annealing wheel 24 as the action wheel, simultaneously, be located first annealing wheel 22 and/or second annealing wheel 24 support your strip base 200 and receive the red thermalization of electricity and then get into the cooling trough cooling, in order to realize annealing. The first surface treatment unit 25 and the second surface treatment unit 26 respectively perform surface spraying treatment on the strip 200 to improve the surface quality and corrosion/oxidation resistance of the strip 200. Also, the first annealing wheel 22, the first surface treatment unit 25, the glass tube 23, the second annealing wheel 24, and the second surface treatment unit 26 each have an inert gas or vacuum atmosphere capable of blocking the direct contact of the strip 200 with air to prevent the oxidation of the strip 200.
And then, the annealed strip blank 200 enters a shaping die to be subjected to final shape shaping, so that the shape of the strip blank meets the design requirement, and the finished photovoltaic welding strip is obtained.
And finally, the finished photovoltaic solder strip penetrates into the reel 4 and is wound by the reel 4.
It is obvious that the above embodiments of the present invention are only examples for clearly illustrating the present invention, and are not intended to limit the embodiments of the present invention. Numerous obvious variations, rearrangements and substitutions will now occur to those skilled in the art without departing from the scope of the invention. And are neither required nor exhaustive of all embodiments. Any modification, equivalent replacement, and improvement made within the spirit and principle of the present invention should be included in the protection scope of the claims of the present invention.

Claims (10)

1. The utility model provides a photovoltaic solder strip apparatus for producing which characterized in that includes:
the input end of the drawing mechanism (1) is connected with a copper strip (100) to be processed so as to shape the copper strip (100) and output a strip blank (200) with the shape and size consistent with that of a finished photovoltaic welding strip;
the input end of the annealing mechanism (2) is connected with the strip blank (200) output by the drawing mechanism (1) so as to anneal the strip blank (200); and
the input end of the shaping mechanism (3) is connected with the annealed strip blank (200) output by the annealing mechanism (2) so as to trim the appearance of the strip blank (200) and output a finished photovoltaic welding strip.
2. The photovoltaic solder strip production apparatus according to claim 1, wherein the drawing mechanism (1) includes:
the input end of the first drawing die (11) is connected with a copper strip (100) to be processed so as to shrink and shape the copper strip (100) and output a semi-formed strip blank;
and the input end of the second drawing die (12) is connected with the semi-formed strip blank output by the first drawing die (11) so as to draw the semi-formed strip blank to form a strip blank (200) with the external dimension consistent with that of the finished photovoltaic welding strip.
3. The photovoltaic solder strip production apparatus according to claim 2, wherein the cores of the first drawing die (11) and the second drawing die (12) have mutually contoured profiled regions, the profiled regions having a cross-sectional shape of a regular polygon or a trapezoid.
4. The photovoltaic solder strip production apparatus according to claim 1, wherein the annealing mechanism (2) includes a cooling water tank (21), and a first annealing wheel (22), a glass tube (23), and a second annealing wheel (24) that are sequentially arranged in a transport direction of the strip (200), a lower edge of the second annealing wheel (24) is located below a liquid level of the cooling liquid in the cooling water tank (21), one of the first annealing wheel (22) and the second annealing wheel (24) is electrically connected to a positive electrode of a power supply, and the other of the first annealing wheel (22) and the second annealing wheel (24) is electrically connected to a negative electrode of the power supply.
5. The photovoltaic solder ribbon production apparatus according to claim 4, characterized in that the annealing mechanism (2) further includes a first surface treatment unit (25) provided between the first annealing wheel (22) and the glass tube (23), the first surface treatment unit (25) including a first working space for spraying a corrosion-resistant and/or oxidation-resistant material on the surface of the ribbon blank (200), the first working space having a vacuum or inert atmosphere environment.
6. The photovoltaic solder ribbon production apparatus according to claim 4, characterized in that the annealing mechanism (2) further includes a second surface treatment unit (26) disposed between the second annealing wheel (24) and the shaping mechanism (3), and the second surface treatment unit (26) includes a second working space for spraying a brightening material on the surface of the ribbon blank (200), and the second working space has a vacuum or inert atmosphere environment.
7. The photovoltaic solder ribbon production apparatus according to claim 6, wherein the second surface treatment unit (26) further comprises at least one air nozzle for drying the cooling liquid on the surface of the ribbon blank (200), the air nozzle being in communication with an air supply source.
8. The photovoltaic solder strip production apparatus according to claim 4, characterized in that the first annealing wheel (22) and the second annealing wheel (24) are both disposed in an inert atmosphere environment.
9. The photovoltaic solder ribbon production apparatus according to claim 4, characterized in that the ribbon blank (200) is wound reciprocally on at least one of the first annealing wheel (22) and the second annealing wheel (24) to be moved in its transport direction by being carried by the first annealing wheel (22) and/or the second annealing wheel (24) around which it is wound.
10. The photovoltaic solder strip production apparatus according to any one of claims 1 to 9, characterized in that the photovoltaic solder strip production apparatus further comprises a reel (4) disposed downstream of the shaping mechanism (3) and configured to wind up a finished photovoltaic solder strip.
CN201921523205.2U 2019-09-12 2019-09-12 Photovoltaic solder strip apparatus for producing Active CN210497720U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201921523205.2U CN210497720U (en) 2019-09-12 2019-09-12 Photovoltaic solder strip apparatus for producing

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201921523205.2U CN210497720U (en) 2019-09-12 2019-09-12 Photovoltaic solder strip apparatus for producing

Publications (1)

Publication Number Publication Date
CN210497720U true CN210497720U (en) 2020-05-12

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Application Number Title Priority Date Filing Date
CN201921523205.2U Active CN210497720U (en) 2019-09-12 2019-09-12 Photovoltaic solder strip apparatus for producing

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CN (1) CN210497720U (en)

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Address after: No. 199, deer mountain road, Suzhou high tech Zone, Jiangsu Province

Patentee after: Atlas sunshine Power Group Co.,Ltd.

Patentee after: SHANGHAI SANYSOLAR MATERIALS TECHNOLOGY Co.,Ltd.

Address before: No. 199, deer mountain road, Suzhou high tech Zone, Jiangsu Province

Patentee before: CSI SOLAR POWER GROUP Co.,Ltd.

Patentee before: SUZHOU SANYSOLAR MATERIALS TECHNOLOGY Co.,Ltd.