WO2018209805A1 - Wear-preventing copper wire annealing machine - Google Patents
Wear-preventing copper wire annealing machine Download PDFInfo
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- WO2018209805A1 WO2018209805A1 PCT/CN2017/094384 CN2017094384W WO2018209805A1 WO 2018209805 A1 WO2018209805 A1 WO 2018209805A1 CN 2017094384 W CN2017094384 W CN 2017094384W WO 2018209805 A1 WO2018209805 A1 WO 2018209805A1
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- guide wheel
- wheel
- copper wire
- disposed
- wear
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/26—Methods of annealing
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/0062—Heat-treating apparatus with a cooling or quenching zone
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/52—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for wires; for strips ; for rods of unlimited length
- C21D9/54—Furnaces for treating strips or wire
- C21D9/56—Continuous furnaces for strip or wire
- C21D9/562—Details
- C21D9/563—Rolls; Drums; Roll arrangements
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/52—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for wires; for strips ; for rods of unlimited length
- C21D9/54—Furnaces for treating strips or wire
- C21D9/56—Continuous furnaces for strip or wire
- C21D9/573—Continuous furnaces for strip or wire with cooling
- C21D9/5732—Continuous furnaces for strip or wire with cooling of wires; of rods
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/08—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of copper or alloys based thereon
Definitions
- the invention relates to an annealing machine, in particular to a copper wire annealing machine for preventing wear.
- Annealing is a metal heat treatment process, which refers to slowly heating the metal to a certain temperature for a sufficient time and then cooling at a suitable speed to reduce hardness, improve machinability, eliminate residual stress, stabilize size, and reduce deformation and cracking. The tendency is to refine the grains, adjust the structure, and eliminate the tissue defects. Accurately, annealing is a heat treatment process for materials, including metal materials and non-metal materials.
- the copper wire In the process of processing and manufacturing copper wire, in order to improve the performance of the copper wire, the copper wire needs to be annealed. In order to prevent the copper wire from being oxidized, the copper wire needs to be cooled.
- the conventional cooling method is mostly cooled by spraying. Not only is the cooling not very uniform, but it also causes a lot of waste of water.
- the surface of the copper wire After the annealing is completed, the surface of the copper wire will produce an emulsion, which can corrode the surface of the copper wire, while the modern annealing machine is used, during the routing process.
- the friction between the copper wire and the guide wheel causes the copper wire and the guide wheel to wear, reducing the quality of the copper wire.
- An object of the present invention is to provide a copper wire annealing machine for preventing wear to solve the problems set forth in the above background art.
- the present invention provides the following technical solutions:
- a copper wire annealing machine for preventing wear comprising a base, a heating box, a cooling pool and a mounting frame, wherein a first guiding wheel is disposed on an upper left end of the base, and a second guiding wheel is disposed on a right side of the first guiding wheel, a heating box is disposed between the guide wheel and the second guide wheel, and the heating box is provided with a plurality of heaters; the heater is composed of a power source and a resistance wire, and the power source and the resistance wire are electrically connected; the second guide wheel a third guide wheel is disposed on the right side, a cooling pool is disposed on the right side of the third guide wheel, two fourth guide wheels are disposed on the inner side of the bottom end of the cooling pool, and a fifth guide wheel is disposed on the right side of the cooling pool a mounting bracket is arranged on the right side of the fifth guiding wheel, and the mounting bracket is fixedly connected with the base; a driving motor is mounted on the top end of the mounting bracket, and an output
- first guide wheel and the second guide wheel are equal in level.
- the height of the third guide wheel is higher than that of the second guide wheel.
- the two fourth guide wheels are symmetrically disposed about the vertical center line of the cooling pool.
- the bearing is fixedly connected to the mounting bracket.
- the surface of the groove is coated with a magnetic sleeve.
- a ring-shaped baffle is fixedly connected to both ends of the take-up roller.
- the present invention heats the copper wire into the heating box through the first guide wheel, and the heated copper wire enters the cooling pool through the second guide wheel and the third guide wheel for annealing, and the copper after annealing
- the wire enters the mounting bracket through the fourth guide wheel, and the cleaning roller in the mounting bracket is rotated by the driving motor. During the rotation, the brush in the cleaning roller cleans the copper wire to remove the emulsification of the copper wire attached due to the annealing process.
- the groove is provided, and the magnetic sleeve is arranged in the groove, which can effectively reduce the wear of the copper wire itself and the guide wheel, and ensure the quality of the copper wire.
- the ring-shaped baffle can prevent the copper wire from slipping off the take-up roller.
- Figure 1 is a schematic view showing the structure of a copper wire annealing machine for preventing wear.
- Fig. 2 is an enlarged schematic view showing a cleaning drum in a copper wire annealing machine for preventing wear.
- FIG 3 is a schematic view showing the structure of a first support column and a second support column in a copper wire annealing machine for preventing wear.
- a wear-resistant copper wire annealing machine includes a base 25, a heating box 4, a cooling pool 8 and a mounting frame 21.
- the left side upper end of the base 25 is provided with a first guide wheel 1, a second guide wheel 5 is disposed on a right side of a guide wheel 1, and a heating box 4 is disposed between the first guide wheel 1 and the second guide wheel 5, and a plurality of heaters are disposed in the heating box 4; 2, the resistance wire 3 is composed, the power source 2 and the resistance wire 3 are electrically connected;
- the third guide wheel 6 is disposed on the right side of the second guide wheel 5, and the cooling pool 8 is disposed on the right side of the third guide wheel 6, cooling
- Two fourth guide wheels 7 are disposed on the inner side of the bottom end of the pool 8;
- a fifth guide wheel 9 is disposed on the right side of the cooling pool 8, and a mounting bracket 21 is disposed on the right side of the fifth guide wheel 9, and the mounting bracket 21 is
- the base 25 is fixedly connected; the top end
- the first supporting column 20 is fixedly connected to the two ends of the rotating shaft 16, and the first supporting column 20 is fixedly connected with the base 25.
- the take-up roller 18 The second rotating shaft 17 is connected to the middle of the second rotating shaft 17 , and the second supporting column 19 is fixedly connected to the two ends of the second rotating shaft 17 .
- the second supporting column 19 is fixedly connected to the base 25 .
- the horizontal heights of the first guide wheel 1 and the second guide wheel 5 are equal.
- the height of the third guide wheel 6 is higher than that of the second guide wheel 5.
- the two fourth guide wheels 7 are symmetrically disposed about the vertical center line of the cooling pool 8.
- the bearing 26 is fixedly coupled to the mounting bracket 21.
- the surface of the recess 24 is coated with a magnetic sleeve.
- annular baffle 23 is fixedly coupled to both ends of the take-up roller 18.
- the working principle of the invention is that the copper wire enters the heating box 4 through the first guide wheel 1 for heating, and the heated copper wire enters the cooling pool 8 through the second guide wheel 5 and the third guide wheel 6 for annealing and annealing.
- the subsequent copper wire enters the mounting bracket 21 through the fourth guide wheel 7, and the cleaning drum 10 in the mounting bracket 21 is rotated by the driving motor 11, and the rotation process
- the brush 22 cleans the copper wire to remove the emulsion adhered to the copper wire during the annealing process, and then the copper wire enters the take-up roller 18 through the sixth guide wheel 15, due to the first guide.
- the wheel 1, the second guide wheel 5, the third guide wheel 6, the fourth guide wheel 7, the fifth guide wheel 9 and the sixth guide wheel 15 are respectively provided with a groove 24, and the groove 24 is provided with a magnetic sleeve
- the copper wire itself and the wear of the guide wheel can be effectively reduced to ensure the quality of the copper wire, and the annular baffle 23 can prevent the copper wire from slipping off the take-up roller 18.
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Heat Treatment Of Strip Materials And Filament Materials (AREA)
Abstract
A wear-preventing copper wire annealing machine, comprising a base (25), a first guide wheel (1) being disposed at a top of a left side of the base (25), a second guide wheel (5) being disposed at a right side of the first guide wheel (1), a heating box (4) being disposed between the first guide wheel (1) and the second guide wheel (5), a third guide wheel (6) being disposed at a right side of the second guide wheel (5), a cooling pool being disposed at a right side of the third guide wheel (6), two fourth guide wheels (7) being disposed at a bottom of an inner side of the cooling pool (8), a fifth guide wheel (9) being disposed at a right side of the cooling pool (8), a mounting frame (21) being disposed at a right side of the fifth guide wheel (9), a cleaning drum (10) being disposed in the mounting frame (21), a sixth guide wheel (15) being disposed at a right side of the mounting frame (21), and a wire receiving roller (18) being disposed at a right side of the sixth guide wheel (15).
Description
本发明涉及一种退火机,具体是一种防止磨损的铜线退火机。The invention relates to an annealing machine, in particular to a copper wire annealing machine for preventing wear.
退火是一种金属热处理工艺,指的是将金属缓慢加热到一定温度,保持足够时间,然后以适宜速度冷却,目的是降低硬度,改善切削加工性,消除残余应力,稳定尺寸,减少变形与裂纹倾向,细化晶粒,调整组织,消除组织缺陷,准确的说,退火是一种对材料的热处理工艺,包括金属材料、非金属材料。Annealing is a metal heat treatment process, which refers to slowly heating the metal to a certain temperature for a sufficient time and then cooling at a suitable speed to reduce hardness, improve machinability, eliminate residual stress, stabilize size, and reduce deformation and cracking. The tendency is to refine the grains, adjust the structure, and eliminate the tissue defects. Accurately, annealing is a heat treatment process for materials, including metal materials and non-metal materials.
铜线在加工生产的过程中,为了提高铜线的性能需要对铜线进行退火处理,为了防止铜线氧化,需要对铜线进行冷却,传统的冷却方式大多采用喷淋的方式进行冷却,这样不仅冷却不是非常均匀,而且会造成水源的大量浪费,退火完成之后,铜线的表面会产生乳化液,乳化液能够腐蚀铜线的表面,同时现代的退火机使用时,在走线过程中,铜线与导轮之间的摩擦会导致铜线和导轮磨损,降低了铜线的质量。In the process of processing and manufacturing copper wire, in order to improve the performance of the copper wire, the copper wire needs to be annealed. In order to prevent the copper wire from being oxidized, the copper wire needs to be cooled. The conventional cooling method is mostly cooled by spraying. Not only is the cooling not very uniform, but it also causes a lot of waste of water. After the annealing is completed, the surface of the copper wire will produce an emulsion, which can corrode the surface of the copper wire, while the modern annealing machine is used, during the routing process. The friction between the copper wire and the guide wheel causes the copper wire and the guide wheel to wear, reducing the quality of the copper wire.
为此,针对上述背景技术中提出的问题,本领域技术人员提出了一种新型的铜线退火机。To this end, those skilled in the art have proposed a novel copper wire annealing machine for the problems raised in the above background art.
发明内容Summary of the invention
本发明的目的在于提供一种防止磨损的铜线退火机,以解决上述背景技术中提出的问题。SUMMARY OF THE INVENTION An object of the present invention is to provide a copper wire annealing machine for preventing wear to solve the problems set forth in the above background art.
为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:
一种防止磨损的铜线退火机,包括底座、加热箱、冷却池和安装架,所述底座的左侧上端设置有第一导轮,第一导轮右侧设置有第二导轮,第一导轮与第二导轮之间设置有加热箱,加热箱内设置有多个加热器;所述加热器由电源和电阻丝组成,电源和电阻丝电性连接;所述第二导轮的右侧设置有第三导轮,第三导轮的右侧设置有冷却池,冷却池的底端内侧设置有两个第四导轮;所述冷却池的右侧设置有第五导轮,第五导轮的右侧设置有安装架,安装架与底座固定连接;所述安装架的顶端安装有驱动电机,驱动电机的输出轴
连接有主动带轮,主动带轮通过皮带连接有从动带轮,从动带轮固定连接有清洗滚筒;所述清洗滚筒通过轴承与安装支架滚动连接,清洗滚筒内部嵌接有毛刷;所述安装支架的右侧设置有第六导轮,第六导轮的右侧设置有收线辊;所述第一导轮、第二导轮、第三导轮、第四导轮、第五导轮和第六导轮的上均开设有凹槽,第一导轮、第二导轮、第三导轮、第四导轮、第五导轮和第六导轮的中部转动连接有第一转轴,转轴的两端固定连接有第一支撑柱,第一支撑柱与底座固定连接;所述收线辊的中部滚动连接有第二转轴,第二转轴的两端固定连接有第二支撑柱,第二支撑柱与底座固定连接。A copper wire annealing machine for preventing wear, comprising a base, a heating box, a cooling pool and a mounting frame, wherein a first guiding wheel is disposed on an upper left end of the base, and a second guiding wheel is disposed on a right side of the first guiding wheel, a heating box is disposed between the guide wheel and the second guide wheel, and the heating box is provided with a plurality of heaters; the heater is composed of a power source and a resistance wire, and the power source and the resistance wire are electrically connected; the second guide wheel a third guide wheel is disposed on the right side, a cooling pool is disposed on the right side of the third guide wheel, two fourth guide wheels are disposed on the inner side of the bottom end of the cooling pool, and a fifth guide wheel is disposed on the right side of the cooling pool a mounting bracket is arranged on the right side of the fifth guiding wheel, and the mounting bracket is fixedly connected with the base; a driving motor is mounted on the top end of the mounting bracket, and an output shaft of the driving motor is mounted
A driving pulley is connected, and the driving pulley is connected with a driven pulley through a belt, and the driving pulley is fixedly connected with a cleaning roller; the cleaning roller is connected to the mounting bracket through a bearing, and a brush is embedded in the cleaning roller; a sixth guide wheel is disposed on a right side of the mounting bracket, and a take-up roller is disposed on a right side of the sixth guide wheel; the first guide wheel, the second guide wheel, the third guide wheel, the fourth guide wheel, and the fifth a groove is formed on each of the guide wheel and the sixth guide wheel, and the middle of the first guide wheel, the second guide wheel, the third guide wheel, the fourth guide wheel, the fifth guide wheel and the sixth guide wheel are connected in rotation a rotating shaft, the first supporting column is fixedly connected to the two ends of the rotating shaft, the first supporting column is fixedly connected with the base; the second rotating shaft is connected to the middle of the take-up roller, and the second support is fixedly connected at both ends of the second rotating shaft The column and the second support column are fixedly connected to the base.
进一步的,所述第一导轮与第二导轮的水平高度相等。Further, the first guide wheel and the second guide wheel are equal in level.
进一步的,所述第三导轮的高度比第二导轮高。Further, the height of the third guide wheel is higher than that of the second guide wheel.
进一步的,所述两个第四导轮关于冷却池的竖直中线左右对称设置。Further, the two fourth guide wheels are symmetrically disposed about the vertical center line of the cooling pool.
进一步的,所述轴承与安装支架固定连接。Further, the bearing is fixedly connected to the mounting bracket.
进一步的,所述凹槽的表面涂覆有磁套。Further, the surface of the groove is coated with a magnetic sleeve.
进一步的,所述收线辊的两端固定连接有圆环型挡板。Further, a ring-shaped baffle is fixedly connected to both ends of the take-up roller.
与现有技术相比,本发明通过第一导轮使得铜线进入到加热箱内进行加热,加热后的铜线通过第二导轮和第三导轮进入冷却池内进行退火,退火之后的铜线通过第四导轮进入到安装支架内,安装支架内的清洗滚筒通过驱动电机转动,转动过程中,清洗滚筒内的毛刷对铜线进行清洗,除去铜线由于退火过程中而附着的乳化液,接着铜线通过第六导轮进入到收线辊内,由于第一导轮、第二导轮、第三导轮、第四导轮、第五导轮和第六导轮的上均开设有凹槽,而凹槽内设置有磁套,能够有效减少铜线自身和对导轮的磨损,保证铜线的质量,圆环型挡板能够防止铜线从收线辊上滑脱。Compared with the prior art, the present invention heats the copper wire into the heating box through the first guide wheel, and the heated copper wire enters the cooling pool through the second guide wheel and the third guide wheel for annealing, and the copper after annealing The wire enters the mounting bracket through the fourth guide wheel, and the cleaning roller in the mounting bracket is rotated by the driving motor. During the rotation, the brush in the cleaning roller cleans the copper wire to remove the emulsification of the copper wire attached due to the annealing process. Liquid, and then the copper wire enters the take-up roller through the sixth guide wheel, due to the upper of the first guide wheel, the second guide wheel, the third guide wheel, the fourth guide wheel, the fifth guide wheel and the sixth guide wheel The groove is provided, and the magnetic sleeve is arranged in the groove, which can effectively reduce the wear of the copper wire itself and the guide wheel, and ensure the quality of the copper wire. The ring-shaped baffle can prevent the copper wire from slipping off the take-up roller.
图1为防止磨损的铜线退火机的结构示意图。Figure 1 is a schematic view showing the structure of a copper wire annealing machine for preventing wear.
图2为防止磨损的铜线退火机中清洗滚筒的放大示意图。Fig. 2 is an enlarged schematic view showing a cleaning drum in a copper wire annealing machine for preventing wear.
图3为防止磨损的铜线退火机中第一支撑柱和第二支撑柱的结构示意图。3 is a schematic view showing the structure of a first support column and a second support column in a copper wire annealing machine for preventing wear.
下面结合具体实施方式对本专利的技术方案作进一步详细地说明。The technical solutions of the present patent are further described in detail below in conjunction with specific embodiments.
请参阅图1-3,一种防止磨损的铜线退火机,包括底座25、加热箱4、冷却池8和安装架21,所述底座25的左侧上端设置有第一导轮1,第一导轮1右侧设置有第二导轮5,第一导轮1与第二导轮5之间设置有加热箱4,加热箱4内设置有多个加热器;所述加热器由电源2和电阻丝3组成,电源2和电阻丝3电性连接;所述第二导轮5的右侧设置有第三导轮6,第三导轮6的右侧设置有冷却池8,冷却池8的底端内侧设置有两个第四导轮7;所述冷却池8的右侧设置有第五导轮9,第五导轮9的右侧设置有安装架21,安装架21与底座25固定连接;所述安装架21的顶端安装有驱动电机11,驱动电机11的输出轴连接有主动带轮12,主动带轮12通过皮带13连接有从动带轮14,从动带轮14固定连接有清洗滚筒10;所述清洗滚筒10通过轴承26与安装支架21滚动连接,清洗滚筒10内部嵌接有毛刷22;所述安装支架21的右侧设置有第六导轮15,第六导轮15的右侧设置有收线辊18;所述第一导轮1、第二导轮5、第三导轮6、第四导轮7、第五导轮9和第六导轮15的上均开设有凹槽24,第一导轮1、第二导轮5、第三导轮6、第四导轮7、第五导轮9和第六导轮15的中部转动连接有第一转轴16,转轴16的两端固定连接有第一支撑柱20,第一支撑柱20与底座25固定连接;所述收线辊18的中部滚动连接有第二转轴17,第二转轴17的两端固定连接有第二支撑柱19,第二支撑柱19与底座25固定连接。Referring to FIG. 1-3, a wear-resistant copper wire annealing machine includes a base 25, a heating box 4, a cooling pool 8 and a mounting frame 21. The left side upper end of the base 25 is provided with a first guide wheel 1, a second guide wheel 5 is disposed on a right side of a guide wheel 1, and a heating box 4 is disposed between the first guide wheel 1 and the second guide wheel 5, and a plurality of heaters are disposed in the heating box 4; 2, the resistance wire 3 is composed, the power source 2 and the resistance wire 3 are electrically connected; the third guide wheel 6 is disposed on the right side of the second guide wheel 5, and the cooling pool 8 is disposed on the right side of the third guide wheel 6, cooling Two fourth guide wheels 7 are disposed on the inner side of the bottom end of the pool 8; a fifth guide wheel 9 is disposed on the right side of the cooling pool 8, and a mounting bracket 21 is disposed on the right side of the fifth guide wheel 9, and the mounting bracket 21 is The base 25 is fixedly connected; the top end of the mounting frame 21 is mounted with a driving motor 11 , and the output shaft of the driving motor 11 is connected with a driving pulley 12 , and the driving pulley 12 is connected with a driven pulley 14 via a belt 13 , and a driven pulley 14 is fixedly connected with a cleaning roller 10; the cleaning roller 10 is rollingly connected to the mounting bracket 21 through a bearing 26, and a brush 22 is embedded inside the cleaning drum 10; A sixth guide wheel 15 is disposed on the right side of the frame 21, and a take-up roller 18 is disposed on the right side of the sixth guide wheel 15; the first guide wheel 1, the second guide wheel 5, the third guide wheel 6, and the fourth Each of the guide wheel 7, the fifth guide wheel 9 and the sixth guide wheel 15 is provided with a groove 24, a first guide wheel 1, a second guide wheel 5, a third guide wheel 6, a fourth guide wheel 7, and a fifth The first rotating shaft 16 is rotatably connected to the middle of the guide wheel 9 and the sixth guiding wheel 15. The first supporting column 20 is fixedly connected to the two ends of the rotating shaft 16, and the first supporting column 20 is fixedly connected with the base 25. The take-up roller 18 The second rotating shaft 17 is connected to the middle of the second rotating shaft 17 , and the second supporting column 19 is fixedly connected to the two ends of the second rotating shaft 17 . The second supporting column 19 is fixedly connected to the base 25 .
上述,第一导轮1与第二导轮5的水平高度相等。As described above, the horizontal heights of the first guide wheel 1 and the second guide wheel 5 are equal.
上述,第三导轮6的高度比第二导轮5高。As described above, the height of the third guide wheel 6 is higher than that of the second guide wheel 5.
上述,两个第四导轮7关于冷却池8的竖直中线左右对称设置。As described above, the two fourth guide wheels 7 are symmetrically disposed about the vertical center line of the cooling pool 8.
上述,轴承26与安装支架21固定连接。In the above, the bearing 26 is fixedly coupled to the mounting bracket 21.
上述,凹槽24的表面涂覆有磁套。As described above, the surface of the recess 24 is coated with a magnetic sleeve.
上述,收线辊18的两端固定连接有圆环型挡板23。As described above, the annular baffle 23 is fixedly coupled to both ends of the take-up roller 18.
本发明的工作原理是:铜线通过第一导轮1进入到加热箱4内进行加热,加热后的铜线通过第二导轮5和第三导轮6进入冷却池8内进行退火,退火之后的铜线通过第四导轮7进入到安装支架21内,安装支架21内的清洗滚筒10通过驱动电机11转动,转动过程
中,清洗滚筒10内的毛刷22对铜线进行清洗,除去铜线由于退火过程中而附着的乳化液,接着铜线通过第六导轮15进入到收线辊18内,由于第一导轮1、第二导轮5、第三导轮6、第四导轮7、第五导轮9和第六导轮15的上均开设有凹槽24,而凹槽24内设置有磁套,能够有效减少铜线自身和对导轮的磨损,保证铜线的质量,圆环型挡板23能够防止铜线从收线辊18上滑脱。The working principle of the invention is that the copper wire enters the heating box 4 through the first guide wheel 1 for heating, and the heated copper wire enters the cooling pool 8 through the second guide wheel 5 and the third guide wheel 6 for annealing and annealing. The subsequent copper wire enters the mounting bracket 21 through the fourth guide wheel 7, and the cleaning drum 10 in the mounting bracket 21 is rotated by the driving motor 11, and the rotation process
In the cleaning roller 10, the brush 22 cleans the copper wire to remove the emulsion adhered to the copper wire during the annealing process, and then the copper wire enters the take-up roller 18 through the sixth guide wheel 15, due to the first guide. The wheel 1, the second guide wheel 5, the third guide wheel 6, the fourth guide wheel 7, the fifth guide wheel 9 and the sixth guide wheel 15 are respectively provided with a groove 24, and the groove 24 is provided with a magnetic sleeve The copper wire itself and the wear of the guide wheel can be effectively reduced to ensure the quality of the copper wire, and the annular baffle 23 can prevent the copper wire from slipping off the take-up roller 18.
上面对本专利的较佳实施方式作了详细说明,但是本专利并不限于上述实施方式,在本领域的普通技术人员所具备的知识范围内,还可以在不脱离本专利宗旨的前提下做出各种变化。
The preferred embodiments of the present invention have been described in detail above, but the present invention is not limited to the above embodiments, and can be made without departing from the gist of the patents within the scope of the knowledge of those skilled in the art. Various changes.
Claims (7)
- 一种防止磨损的铜线退火机,包括底座、加热箱、冷却池和安装架,其特征在于,所述底座的左侧上端设置有第一导轮,第一导轮右侧设置有第二导轮,第一导轮与第二导轮之间设置有加热箱,加热箱内设置有多个加热器;所述加热器由电源和电阻丝组成,电源和电阻丝电性连接;所述第二导轮的右侧设置有第三导轮,第三导轮的右侧设置有冷却池,冷却池的底端内侧设置有两个第四导轮;所述冷却池的右侧设置有第五导轮,第五导轮的右侧设置有安装架,安装架与底座固定连接;所述安装架的顶端安装有驱动电机,驱动电机的输出轴连接有主动带轮,主动带轮通过皮带连接有从动带轮,从动带轮固定连接有清洗滚筒;所述清洗滚筒通过轴承与安装支架滚动连接,清洗滚筒内部嵌接有毛刷;所述安装支架的右侧设置有第六导轮,第六导轮的右侧设置有收线辊;所述第一导轮、第二导轮、第三导轮、第四导轮、第五导轮和第六导轮的上均开设有凹槽,第一导轮、第二导轮、第三导轮、第四导轮、第五导轮和第六导轮的中部转动连接有第一转轴,转轴的两端固定连接有第一支撑柱,第一支撑柱与底座固定连接;所述收线辊的中部滚动连接有第二转轴,第二转轴的两端固定连接有第二支撑柱,第二支撑柱与底座固定连接。A copper wire annealing machine for preventing wear, comprising a base, a heating box, a cooling pool and a mounting frame, wherein the left side upper end of the base is provided with a first guide wheel, and the first guide wheel is provided with a second right side a heating wheel is disposed between the first guide wheel and the second guide wheel, and a plurality of heaters are disposed in the heating box; the heater is composed of a power source and a resistance wire, and the power source and the resistance wire are electrically connected; a third guide wheel is disposed on the right side of the second guide wheel, a cooling pool is disposed on the right side of the third guide wheel, and two fourth guide wheels are disposed on the inner side of the bottom end of the cooling pool; The fifth guide wheel and the fifth guide wheel are provided with a mounting bracket on the right side thereof, and the mounting bracket is fixedly connected with the base; the top end of the mounting bracket is mounted with a driving motor, and the output shaft of the driving motor is connected with a driving pulley, and the driving pulley passes The belt is connected with a driven pulley, and the driven pulley is fixedly connected with a cleaning roller; the cleaning roller is connected to the mounting bracket by a bearing, and a brush is embedded in the cleaning roller; the sixth side of the mounting bracket is provided with a sixth Guide wheel, the right side of the sixth guide wheel a winding roller; the first guiding wheel, the second guiding wheel, the third guiding wheel, the fourth guiding wheel, the fifth guiding wheel and the sixth guiding wheel are respectively provided with a groove, the first guiding wheel, the first guiding wheel The first rotating shaft is connected to the middle of the two guiding wheels, the third guiding wheel, the fourth guiding wheel, the fifth guiding wheel and the sixth guiding wheel, and the first supporting column is fixedly connected to both ends of the rotating shaft, and the first supporting column and the base are fixedly connected The second connecting shaft is slidably connected to the middle of the take-up roller, and the second supporting column is fixedly connected to the two ends of the second rotating shaft, and the second supporting column is fixedly connected with the base.
- 根据权利要求1所述的防止磨损的铜线退火机,其特征在于,所述第一导轮与第二导轮的水平高度相等。The anti-wear copper wire annealing machine according to claim 1, wherein the first guide wheel and the second guide wheel have the same level.
- 根据权利要求1所述的防止磨损的铜线退火机,其特征在于,所述第三导轮的高度比第二导轮高。A wear-resistant copper wire annealing machine according to claim 1, wherein said third guide wheel has a height higher than that of said second guide wheel.
- 根据权利要求1所述的防止磨损的铜线退火机,其特征在于,所述两个第四导轮关于冷却池的竖直中线左右对称设置。The wear-resistant copper wire annealing machine according to claim 1, wherein the two fourth guide wheels are symmetrically disposed left and right with respect to a vertical center line of the cooling pool.
- 根据权利要求1所述的防止磨损的铜线退火机,其特征在于,所述轴承与安装支架固定连接。The wear-resistant copper wire annealing machine according to claim 1, wherein the bearing is fixedly coupled to the mounting bracket.
- 根据权利要求1所述的防止磨损的铜线退火机,其特征在于,所述凹槽的表面涂覆有磁套。The anti-wear copper wire annealing machine according to claim 1, wherein the surface of the groove is coated with a magnetic sleeve.
- 根据权利要求1所述的防止磨损的铜线退火机,其特征在于,所述收线辊的两端固定连接有圆环型挡板。 The anti-wear copper wire annealing machine according to claim 1, wherein a ring-shaped baffle is fixedly coupled to both ends of the take-up reel.
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CN107937675B (en) * | 2017-11-03 | 2020-06-16 | 宁波康强电子股份有限公司 | Vertical annealing furnace for bonding wire |
CN109487050A (en) * | 2019-01-15 | 2019-03-19 | 浙江金冠特种变压器有限公司 | It is a kind of for producing the copper wire annealing device of power supply line |
CN109988899B (en) * | 2019-04-15 | 2020-08-18 | 付小珍 | Heating and cooling mechanism of cable copper wire annealing equipment |
CN110257622B (en) * | 2019-06-25 | 2021-03-23 | 江苏欣宏泰机电有限公司 | High-efficient cooled annealing machine |
CN110257621B (en) * | 2019-06-25 | 2021-03-23 | 江苏欣宏泰机电有限公司 | Multi-head distribution motor transmission annealing machine |
CN114622085B (en) * | 2022-02-15 | 2024-01-05 | 埃斯科特钢有限公司 | Prevent colluding line bell-type furnace annealing work or material rest |
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JPS6024284A (en) * | 1983-07-19 | 1985-02-06 | Furukawa Electric Co Ltd:The | Production of copper electrode wire for can making |
CN201376190Y (en) * | 2009-03-25 | 2010-01-06 | 芜湖楚江合金铜材有限公司 | Copper alloy flat wire forming equipment |
CN202741448U (en) * | 2012-07-28 | 2013-02-20 | 谭佩泉 | Full-automatic continuous annealing wire drawing machine |
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JPS6024284A (en) * | 1983-07-19 | 1985-02-06 | Furukawa Electric Co Ltd:The | Production of copper electrode wire for can making |
CN201376190Y (en) * | 2009-03-25 | 2010-01-06 | 芜湖楚江合金铜材有限公司 | Copper alloy flat wire forming equipment |
CN202741448U (en) * | 2012-07-28 | 2013-02-20 | 谭佩泉 | Full-automatic continuous annealing wire drawing machine |
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